Dynamic disinfection conveying device of carton filling machine

By using the dynamic disinfection and conveying device of the strip packaging filling machine, and with the cooperation of ultraviolet lamps and robotic arms, the inner surface of the roll film is thoroughly disinfected, which solves the problem of incomplete disinfection in existing technologies, improves disinfection efficiency and safety, and reduces equipment costs.

CN223687000UActive Publication Date: 2025-12-19完美(广东)日用品有限公司 +1
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Patent Information

Application Number
CN202423070492.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-12-19
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

In existing technologies, the problem of incomplete disinfection of the inner surface of the roll film, especially when ozone and ultraviolet light cannot penetrate or pass through the roll film, results in incomplete disinfection of the inner surface that comes into contact with the product.

Method used

A dynamic disinfection and conveying device for a strip bag filling machine was designed, including a film unfolding and conveying device, a disinfection mechanism, a robotic arm, an ultraviolet lamp, an activated carbon deodorizing filter, a cooling fan, and a microbial detector. This device enables continuous disinfection and real-time monitoring of the film surface. The intensity and distance of the ultraviolet light are adjusted by the robotic arm, and online microbial detection is combined to ensure the disinfection effect.

Benefits of technology

It achieves thorough disinfection of the inner surface of the film roll, saves energy and space, reduces the cost of disinfection equipment, improves disinfection efficiency and safety, and ensures automated and real-time monitoring of disinfection effects.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

A dynamic disinfecting and conveying device of a carton filling machine comprises a thin film conveying device used for unfolding a roll film into a thin film and conveying the thin film to filling equipment to be packaged into a product, and the thin film conveying device is provided with a disinfecting mechanism used for continuously disinfecting the surface, making contact with filling raw materials, of the unfolded thin film on one side of a roll film unfolding and conveying section. By means of the design, the thin film obtained after the rolled film is unfolded can be disinfected, only the surface making contact with filling raw materials needs to be disinfected, the irradiation power of the ultraviolet lamp can be reduced, energy consumption is reduced, energy is saved, disinfection and sterilization are thorough, and space, disinfection time and the purchase cost of disinfection equipment are saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to filling equipment technical field especially, it relates to a kind of dynamic disinfection conveying device of strip package filling machine.

BACKGROUND

[0002] The strip package filling machine is mainly suitable for the soft bag packaging of granule, powder, liquid, pill and paste materials in the industries of medicine, food, health care products, etc. The film is wound into a roll and used on the machine. The inner surface of the film cannot be expanded and disinfected before being used on the machine. The current main disinfection method for the film is to expose the film to ozone or ultraviolet radiation in a disinfection cabinet or room. The film is usually exposed to ozone disinfection cabinet or ultraviolet radiation in a room. Ozone cannot penetrate the inner surface of the film, and ultraviolet radiation cannot penetrate the film, resulting in incomplete disinfection of the inner surface that contacts the product.

UTILITARY MODEL CONTENT

[0003] To overcome the problems of exposing the film to ozone disinfection cabinet or ultraviolet radiation in a room, ozone cannot penetrate the inner surface of the film, and ultraviolet radiation cannot penetrate the film, resulting in incomplete disinfection of the inner surface that contacts the product, the technical problem to be solved by the utility model is to provide a dynamic disinfection conveying device for a strip package filling machine. The utility model is realized by the following technical solutions:

[0004] A dynamic disinfection conveying device for a strip package filling machine includes a film conveying device for expanding the film into a thin film and conveying it to a filling device to package it into a product. The film conveying device is provided with a disinfection mechanism on one side of the film expansion conveying section for continuously disinfecting the surface of the expanded film that contacts the filling material.

[0005] The dynamic disinfection conveying device for a strip package filling machine as described above, the disinfection mechanism is installed on the filling device main body for making the film into a packaging bag to fill the product and can adjust the distance from the filling device main body to adjust the disinfection intensity.

[0006] The dynamic disinfection conveying device for a strip package filling machine as described above, the disinfection mechanism includes a housing, the housing is provided with a light source for irradiation disinfection and an adsorption mechanism for adsorbing gas, the adsorption mechanism is provided with a heat dissipation mechanism for dissipating the heat of the light source, and the housing and the filling device main body are provided with a mechanical arm for adjusting the angle and distance of the light source.

[0007] The dynamic sterilization conveying device of the strip package filling machine comprises a first mechanical arm for being hinged with the shell and a second mechanical arm for being hinged with the filling device body, the first mechanical arm can be inserted into the second mechanical arm for adjusting the length of the mechanical arm, and the second mechanical arm can rotate 0-90 degrees around the hinge point hinged with the filling device body.

[0008] The dynamic sterilization conveying device of the strip package filling machine comprises a first mechanical arm for being hinged with the shell and a second mechanical arm for being hinged with the filling device body, the first mechanical arm can be inserted into the second mechanical arm for adjusting the length of the mechanical arm, and the second mechanical arm can rotate 0-90 degrees around the hinge point hinged with the filling device body.

[0009] The dynamic sterilization conveying device of the strip package filling machine comprises a first mechanical arm for being hinged with the shell and a second mechanical arm for being hinged with the filling device body, the first mechanical arm can be inserted into the second mechanical arm for adjusting the length of the mechanical arm, and the second mechanical arm can rotate 0-90 degrees around the hinge point hinged with the filling device body.

[0010] The dynamic sterilization conveying device of the strip package filling machine comprises a first mechanical arm for being hinged with the shell and a second mechanical arm for being hinged with the filling device body, the first mechanical arm can be inserted into the second mechanical arm for adjusting the length of the mechanical arm, and the second mechanical arm can rotate 0-90 degrees around the hinge point hinged with the filling device body.

[0011] The dynamic sterilization conveying device of the strip package filling machine comprises a first mechanical arm for being hinged with the shell and a second mechanical arm for being hinged with the filling device body, the first mechanical arm can be inserted into the second mechanical arm for adjusting the length of the mechanical arm, and the second mechanical arm can rotate 0-90 degrees around the hinge point hinged with the filling device body.

[0012] The dynamic sterilization conveying device of the strip package filling machine comprises a first mechanical arm for being hinged with the shell and a second mechanical arm for being hinged with the filling device body, the first mechanical arm can be inserted into the second mechanical arm for adjusting the length of the mechanical arm, and the second mechanical arm can rotate 0-90 degrees around the hinge point hinged with the filling device body.

[0013] The dynamic sterilization conveying device of the strip package filling machine comprises a first mechanical arm for being hinged with the shell and a second mechanical arm for being hinged with the filling device body, the first mechanical arm can be inserted into the second mechanical arm for adjusting the length of the mechanical arm, and the second mechanical arm can rotate 0-90 degrees around the hinge point hinged with the filling device body.

[0014] Compared with the prior art, the dynamic sterilization conveying device of the strip package filling machine has the following advantages:

[0015] 1. The design can sterilize the film after the film is unwound, only the surface in contact with the filling raw material needs to be sterilized, the power of ultraviolet lamp irradiation can be reduced, energy consumption can be reduced, energy can be saved, sterilization and disinfection are complete, space is saved, sterilization time and the purchase cost of sterilization equipment are saved.

[0016] 2. The disinfection of the prior art, some enterprises will be placed in the ozone disinfection cabinet, ultraviolet disinfection cabinet, or installed with ozone generator or ultraviolet disinfection room disinfection, disinfection equipment volume, or need to transform the room, large space, high purchase cost, and also not to kill bacteria effect, the disinfection mechanism is designed to be integrated on the filling device main body, and the filling device main body is operated simultaneously, and the online disinfection is carried out, and the secondary disinfection is not needed.

[0017] 3. The disinfection mechanism of the design has a movable mechanical arm, the mechanical arm can be adjusted by 0-90 degrees, manual or automatic adjustment of the disinfection device is realized, the disinfection mechanism is lifted, that is, the ultraviolet lamp is automatically turned on for disinfection, and the ultraviolet lamp is automatically extinguished to stop disinfection when it is lowered. With the change of different angles, the distance between the disinfection mechanism and the film is changed, so that the disinfection effect is ensured.

[0018] 4. The disinfection mechanism is linked with the filling device main body, and the machine is triggered to light up and disinfect the film when it is started. When the machine is stopped, the light is turned off and the film is far away, the safety of replacing the film during the middle of the machine is improved. Because the ultraviolet lamp is closer to the disinfected object, the disinfected object receives more irradiation dose, and the disinfection effect is better. The ultraviolet intensity purchased on the market is different. In order to ensure the disinfection effect, the disinfection distance needs to be adjusted according to the ultraviolet intensity and the microbial detection result. The disinfection mechanism of the design is provided with an ultraviolet intensity online detection probe, and a microbial detector is arranged at the top of the filling device main body. The detection result is fed back to the operating system in real time. The system automatically adjusts the disinfection distance or gear according to the set program, so that the disinfection effect is ensured and automation is realized.

[0019] 5. The microbial detector is used to realize rapid detection of microorganisms on the surface of the film. The mechanical hand regularly clamps the detection swab to sample the surface of the film. After sampling, the swab is conveyed to the microbial detector. When the detection result shows that the product is unqualified, the ultraviolet disinfection device is fed back to shorten the disinfection distance, so that the disinfection effect is improved.

DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the drawings needed to be used in the embodiment description will be simply introduced below.

[0021] Figure 1 It is a front view structural schematic diagram of a dynamic disinfection conveying device of a strip bag filling machine of the utility model;

[0022] Figure 2 It is a disinfection mechanism schematic diagram of a dynamic disinfection conveying device of a strip bag filling machine of the utility model;

[0023] Figure 3 It is a mechanical arm schematic diagram of a dynamic disinfection conveying device of a strip bag filling machine of the utility model;

[0024] Figure 4The utility model discloses a dynamic disinfection conveying device disinfection detection mechanism schematic view of a strip package filling machine.

CONCRETE IMPLEMENTATIONS

[0025] In order to make the technical problems and beneficial effects of the technical solutions solved by the present application clearer and more apparent, the present application will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.

[0026] Please refer to Figures 1 to 4 A dynamic disinfection conveying device of a strip package filling machine, comprising a film conveying device 10 for unfolding a film roll into a film and conveying the film to a filling device to package into a product, wherein the film conveying device 10 is provided with a disinfection mechanism 2 on one side of the film roll unfolding and conveying section for continuously disinfecting the surface of the unfolded film that contacts the filling raw material. The film conveying device and the disinfection mechanism reduce the time and space required for separate disinfection steps, improve the work efficiency of the entire production line, and the disinfection mechanism can automatically adjust the disinfection intensity as needed, and can flexibly adjust the disinfection parameters according to different types of filling raw materials or changes in the production environment, ensuring disinfection effect and avoiding material damage or cost increase caused by excessive disinfection.

[0027] Further, as a preferred embodiment of the present scheme but not limited, the disinfection mechanism 2 is installed on the filling device body 1 for making a film roll into a packaging bag to fill the product and can adjust the distance from the filling device body 1 to adjust the disinfection intensity, and after the film disinfection is completed, the disinfection detection mechanism 3 provided on the filling device body 1 is used to detect the disinfection effect of the disinfected film. In the existing disinfection mode, some enterprises place the film roll in an ozone disinfection cabinet, an ultraviolet disinfection cabinet, or a disinfection room equipped with an ozone generator or ultraviolet light for disinfection. The disinfection equipment has a large volume, needs to be modified, occupies a large space, has high purchase cost, and still cannot achieve sterilization effect. The disinfection mechanism is designed and integrated on the filling device, which runs simultaneously with the filling device and performs online disinfection, without the need for secondary disinfection, saving space, disinfection time, and the purchase cost of disinfection equipment.

[0028] Further, as a preferred embodiment of the present scheme but not limited, the disinfection mechanism 2 comprises a shell 21, the shell 21 is provided with a light source 22 for irradiation disinfection and an adsorption mechanism 23 for adsorbing gas, the adsorption mechanism 23 is provided with a heat dissipation mechanism 25 for dissipating the heat of the light source, the shell 21 and the filling device body 1 are provided with a mechanical arm 26 for adjusting the angle and distance of the light source, by using direct irradiation of the light source to kill or inhibit the growth of microorganisms, this method can effectively disinfect the surface without physical contact, the adsorption mechanism arranged on the shell can help remove harmful substances or odors in the air, the presence of the heat dissipation mechanism helps to dissipate the heat generated by the light source, prevents overheating phenomenon, thereby prolonging the service life of the equipment and ensuring the safety of operation, the ultraviolet intensity detection probe is installed near the film side, which can monitor the ultraviolet output level in real time to ensure that the desired disinfection effect is achieved.

[0029] Further, as a preferred embodiment of the present scheme but not limited, the light source 22 is an ultraviolet lamp, the adsorption mechanism 23 is an activated carbon deodorizing filter element, the heat dissipation mechanism 25 is a heat dissipation fan, a reflector 27 is arranged between the shell 21 and the ultraviolet lamp away from the filling device body 1, the mechanical arm 26 comprises a first mechanical arm 261 for hinging with the shell 21 and a second mechanical arm 262 for hinging with the filling device body 1, the first mechanical arm can extend into the second mechanical arm for adjusting the length of the mechanical arm, the second mechanical arm is hinged with the filling device body so that the mechanical arm can rotate 0-90 degrees around the hinge point, the shell is provided with a probe 201 for detecting the intensity of ultraviolet light near the film side, the design is a disinfection mechanism with an ultraviolet lamp and a movable mechanical arm, the mechanical arm can be adjusted by 0-90°, manual or automatic adjustment of the disinfection mechanism is realized, the disinfection mechanism is lifted to automatically turn on the ultraviolet lamp for disinfection, and is lowered to automatically extinguish the ultraviolet lamp to stop disinfection, the distance between the disinfection mechanism and the film changes with the change of different angles, thereby ensuring the disinfection effect.

[0030] Further, as a preferred embodiment of the present scheme but not limited, the disinfection detection mechanism 3 comprises a clamping mechanism 31 for clamping a swab, the clamping mechanism 31 clamps the swab to a detection transportation mechanism 32, the detection transportation mechanism 32 transports the swab to a microorganism detection mechanism 33, the clamping mechanism 31 is a sampling mechanical hand, the detection transportation mechanism 32 is a detection swab conveying belt, and the microorganism detection mechanism 33 is a microorganism detector, the sampling mechanical hand clamps the swab and places it on the detection swab conveying belt, the detection swab conveying belt conveys the swab to the microorganism detector for detection, the detection result is obtained in real time, and the whole process from clamping, transportation to final microorganism detection is automatically completed, reducing the need for manual intervention and improving work efficiency.

[0031] Further, as a preferred embodiment of the present application, the film conveying device 10 comprises a feeding mechanism 11 for mounting and unwinding the film, and a first roller 301 arranged between the sterilization mechanism 2 and the sterilization detection mechanism 3 to support the film to be transported to the sterilization detection mechanism 3, and a second roller 302 arranged on one side of the sterilization detection mechanism 3 to support the film to be transported to the next process. From the mounting of the film to the final sterilization detection, the whole process is completed in a continuous film conveying device, simplifying the production process and improving the work efficiency.

[0032] The working principle of the present embodiment is as follows:

[0033] The use process of the dynamic sterilization conveying device of the strip packaging filling machine is shown in the following: Figure 1 First, the feeding mechanism unwinds the film, and the film passes through the sterilization mechanism, and the ultraviolet lamp sterilizes. When the filling device main body is started, the sterilization mechanism automatically approaches the film for sterilization, and when it is stopped, it is lowered to stop sterilization. At the same time, according to the real-time monitoring data of ultraviolet intensity and the results of film microorganisms, the distance between the mechanical arm and the film is adjusted to ensure the sterilization effect. After the film is sterilized by ultraviolet, it is rolled to the top, the sampling mechanical hand clamps the swab to detect the film, and sends it to the detector for detection. The detection data is fed back in real time, and the mechanical arm automatically adjusts the distance from the film according to the data to realize the automatic sterilization and disinfection function. The ultraviolet lamp is 360° irradiation, and an arc-shaped reflector is added. The ultraviolet light is reflected to the front aluminum film, which can significantly improve the sterilization effect. Because the closer the ultraviolet lamp is to the sterilized object, the greater the sterilization effect, the sterilization distance needs to be adjusted according to the ultraviolet intensity and the microorganism detection results to ensure the sterilization effect. The ultraviolet sterilizer of the present design is provided with an ultraviolet intensity online detection probe, and a microorganism detector is arranged at the top of the filling device main body. The detection results are fed back to the operating system in real time, and the system automatically adjusts the sterilization distance or gear according to the set program to ensure the sterilization effect and realize automation.

[0034] The above is an embodiment provided in combination with specific content, and it is not intended to limit the specific implementation of the present application to these descriptions. Any similar structure or method as the present application, or any technical deduction or replacement made on the basis of the concept of the present application, should be considered as the protection scope of the present application.

Claims

1. A dynamic sanitizing conveyor for a stick pack filling machine, characterized in that, The application relates to a thin film conveying device (10) for unwinding a roll film into a thin film and conveying the thin film to a filling device to package the thin film into a product, wherein a sterilization mechanism (2) is arranged on one side of the roll film unwinding and conveying section to continuously sterilize the surface of the unwound thin film which is in contact with the filling raw material.

2. A dynamic sanitizing conveyor for a stick pack filling machine according to claim 1, characterized in that The sterilization mechanism (2) is installed on a filling device body (1) for manufacturing a roll film into a packaging bag to fill the product, and the distance between the sterilization mechanism (2) and the filling device body (1) can be adjusted to adjust the sterilization intensity.

3. A dynamic sanitizing conveyor for a stick pack filling machine according to claim 2, characterized in that The sterilization mechanism (2) comprises a shell (21), a light source (22) for sterilization is arranged on the shell (21), and an adsorption mechanism (23) for adsorbing gas is arranged on the shell (21), a heat dissipation mechanism (25) for dissipating the heat of the light source is arranged on the adsorption mechanism (23), and a mechanical arm (26) for adjusting the angle and distance of the light source is arranged between the shell (21) and the filling device body (1).

4. A dynamic sanitizing conveyor for a stick pack filling machine according to claim 3, characterized in that The mechanical arm (26) comprises a first mechanical arm (261) for being hinged with the shell (21) and a second mechanical arm (262) for being hinged with the filling device body (1), the first mechanical arm (261) can be inserted into the second mechanical arm (262) to adjust the length of the mechanical arm (26), and the second mechanical arm (262) can rotate 0-90 degrees around the hinge point hinged with the filling device body (1).

5. A dynamic sanitizing conveyor for a strip packer, according to claim 2, characterized in that After the sterilization of the thin film is completed, the sterilization effect of the sterilized thin film is detected by a sterilization detection mechanism (3) arranged on the filling device body (1), the thin film conveying device (10) comprises a feeding mechanism (11) for installing and unwinding the roll film, and a first roller (301) for supporting the transportation of the thin film between the sterilization mechanism (2) and the sterilization detection mechanism (3) is arranged, and a second roller (302) for supporting the transportation of the roll film to the next process is arranged on one side of the sterilization detection mechanism (3).

6. A dynamic sanitizing conveyor for a stick pack filling machine according to claim 5, characterized in that The sterilization detection mechanism (3) comprises a clamping mechanism (31) for clamping a swab, the clamping mechanism (31) clamps the swab to a detection conveying mechanism (32), and the detection conveying mechanism (32) conveys the swab to a microorganism detection mechanism (33).

7. A dynamic sanitizing conveyor for a stick pack filling machine according to claim 6, characterized in that The clamping mechanism (31) is a sampling mechanical arm, the detection conveying mechanism (32) is a detection swab conveying belt, and the microorganism detection mechanism (33) is a microorganism detector.

8. A dynamic sanitizing conveyor for a strip packer, according to claim 3, characterized in that The adsorption mechanism (23) is an activated carbon deodorization filter element.

9. A dynamic sanitizing conveyor for a strip packer, according to claim 3, characterized in that The heat dissipation mechanism (25) is a heat dissipation fan.

10. A dynamic sanitizing conveyor for a strip packer, according to claim 3, characterized in that The light source (22) is an ultraviolet lamp, and a reflector (27) is arranged on the side, away from the filling device body (1), between the shell (21) and the ultraviolet lamp.