Environment-friendly yarn dyeing device
By introducing purification and adjustment mechanisms into the yarn dyeing equipment, the problems of harmful gas emissions and yarn bending have been solved, achieving an environmentally friendly and efficient dyeing process that protects worker health and dyeing quality.
Patent Information
- Application Number
- CN202520105010.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Existing yarn dyeing equipment directly emits volatile organic compounds during the drying process, causing environmental pollution and worker health problems. Furthermore, the yarn is easily affected by the exhaust fan during the dyeing process, causing it to bend and flutter, which affects the dyeing quality.
The design incorporates a purification mechanism and an adjustment mechanism. The purification mechanism adsorbs and filters harmful gases through a purification plate, while the adjustment mechanism uses a waterproof motor to drive the opening and closing plate and the adjustment roller to ensure that the yarn passes smoothly through the dyeing area.
It effectively purifies harmful gases, prevents environmental pollution, protects workers' health, and ensures that the yarn passes smoothly through the dyeing process, thereby improving dyeing quality.
Smart Images

Figure CN223688589U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the yarn processing technical field especially relates to a yarn environment-friendly dyeing device. BACKGROUND
[0002] Yarn is the processing raw material commonly used in the textile industry to produce clothes, fabrics and the like, and clothes and fabrics often need to be dyed in various colors during use to increase overall aesthetics. There are mainly two common dyeing methods. One is to directly dye the finished clothes or fabrics, and the other is to dye the yarn used to produce clothes or fabrics. The latter is more uniform in color than the former, so dyeing yarn is a very important link in the textile industry.
[0003] After searching the Chinese utility model patent authorized publication No. CN221276064U, a yarn dyeing device is disclosed, which comprises a dyeing box, a feeding port is formed on one side of the dyeing box, and a discharging port is formed on the other side of the dyeing box; a fixed plate is fixedly connected to one side of the dyeing box near the feeding port, and a driven roller is rotatably connected between the two fixed plates. The utility model provides a yarn dyeing device, which realizes the purpose of drying the immersed yarn body by setting the fixed plate, the driven roller, the drying box, the driving roller, the yarn body and the heating pipe. The current dyeing device has the function of immersing the yarn, but it does not have the function of drying the immersed yarn, which leads to the problem that the worker needs to take the yarn to the drying device for drying treatment after immersion, increasing the labor intensity of the worker and reducing the production efficiency of the yarn.
[0004] However, the dyeing solution generally contains volatile organic compounds (VOCs), including benzene, toluene, xylene and the like, which are irritating and may cause headaches, nausea and other symptoms. Especially, the drying device is connected to the dyeing device, which increases the temperature of the dyeing solution and accelerates the volatilization speed. The direct emission of dyeing solution volatilization gas can easily cause environmental pollution, affect the health of producers and reduce the processing efficiency of producers. UTILITY MODEL CONTENT
[0005] In order to make up for the shortcomings of the prior art, the purpose of the utility model is to provide a purification mechanism to solve the problem of harmful gas entering the purification tank, which can easily cause environmental pollution and affect the health of producers.
[0006] In order to solve the prior art problems, the technical scheme of the utility model is as follows: a yarn environment-friendly dyeing device, including a dyeing box, for the dyeing of yarn, the top of the dyeing box is fixedly connected with a purification box, the inner cavity of the purification box is provided with a purification mechanism for purifying harmful gas discharged by the dyeing liquid, the purification mechanism comprises a purification plate for purifying the discharged harmful gas, one side of the purification box is provided with a plug-in interface, the inner wall of the plug-in interface is slidably connected with the outer wall of the purification plate, the top of the dyeing box is provided with an exhaust assembly for accelerating the entry of gas into the purification box, one side of the purification box is provided with a mounting assembly for mounting and dismounting the purification plate, one side of the purification plate is provided with a clamping assembly for positioning the purification plate; the inner cavity of the dyeing box is provided with an adjusting mechanism for preventing the yarn from being affected by the exhaust assembly.
[0007] Preferably, the exhaust assembly comprises an exhaust fan, the top of the dyeing box is provided with an exhaust port, the inner wall of the exhaust port is fixedly connected with the outer wall of the exhaust fan.
[0008] Preferably, the mounting assembly comprises a mounting block, one side of the mounting block is fixedly connected with one side of the purification box, the inner wall of the mounting block is rotatably connected with a rotating rod, the inner wall of the mounting block is rotatably connected with a mounting plate, the outer wall of the mounting plate is provided with a stable groove, the inner wall of the stable groove is slidably connected with the outer wall of the rotating rod, and the outer wall of the rotating rod is threadedly connected with a stable nut.
[0009] Preferably, the clamping assembly comprises a clamping block, one side of the clamping block is fixedly connected with one side of the purification plate, the inner wall of the purification box is provided with a clamping groove, and the outer wall of the clamping block is slidably connected with the inner wall of the clamping groove.
[0010] Preferably, the adjusting mechanism comprises an adjusting roller, the outer wall of the adjusting roller is rotatably connected with a connecting shaft, one end of the connecting shaft is fixedly connected with an opening and closing plate, the two ends of the opening and closing plate are slidably connected with the inner wall of the dyeing box, the inner cavity of the dyeing box is provided with a sliding assembly to make the connecting shaft keep linear movement, one side of the opening and closing plate is provided with a connecting rod assembly for driving the opening and closing plate to move synchronously and reversely, and the inner cavity of the dyeing box is provided with a driving assembly as the power of the adjusting mechanism.
[0011] Preferably, the sliding assembly comprises a partition plate, the partition plate is fixedly connected with the inner wall of the dyeing box, the outer wall of the partition plate is provided with a sliding groove, and the inner wall of the sliding groove is slidably connected with the outer wall of the connecting shaft.
[0012] Preferably, the connecting rod assembly comprises a rotating rod, the two ends of the rotating rod are rotatably connected with connecting rods, and one end of the connecting rod is rotatably connected with one side of the opening and closing plate.
[0013] Preferably, the driving assembly comprises a waterproof motor, one side of the waterproof motor is fixedly connected with the inner wall of the dyeing box, one end of the output shaft of the waterproof motor is fixedly connected with a transmission shaft, and one end of the transmission shaft is fixedly connected with one side of the rotating rod.
[0014] Compared with the prior art, the utility model has the advantages as follows:
[0015] The utility model discloses a setting purification mechanism, in the dyeing process, harmful gas enters the purification box through the acceleration of exhaust port and exhaust fan, and the harmful substance in harmful gas is adsorbed and filtered by the purification board, and the gas after purification is discharged through the export of the top of purification box, when the purification board is saturated or needs to be maintained, rotates the stable nut and takes out the purification board from the purification box along the plug-in interface, can conveniently dismantle and replace the purification board, ensure the purification effect of harmful gas, can purify the harmful gas generated, effectively avoid the environmental pollution caused by the direct discharge of dyeing solution gas, guarantee the health of producer when carrying out the yarn dyeing.
[0016] The utility model discloses a setting adjusting mechanism, waterproof motor starting drive open and close board synchronous reverse motion, open and close board drive adjusting cylinder and the yarn on it movement, can ensure that the yarn is always in the state of tension, make the yarn pass through the dyeing area stably, the yarn is soaked in the dyeing solution in the dyeing box and receives the penetration and adsorption of dyeing solution, complete dyeing process, can avoid the influence of yarn by exhaust fan, guarantee the quality of dyeing. DRAWINGS
[0017] Figure 1 It is the whole structure schematic view of the utility model;
[0018] Figure 2 It is the whole exploded structure schematic view of the utility model;
[0019] Figure 3 It is the structure schematic view of the purification board of the utility model;
[0020] Figure 4 It is the structure schematic view of the purification box of the utility model;
[0021] Figure 5 It is the structure schematic view of the mounting plate of the utility model;
[0022] Figure 6 It is the structure schematic view of the adjusting cylinder of the utility model;
[0023] Figure 7 It is the structure schematic view of the open and close board of the utility model.
[0024] In the drawing marks: 1, dyeing box; 2, purification box; 3, purification plate; 4, exhaust port; 5, exhaust fan (5); 6, plug interface; 7, mounting block; 8, rotating rod; 9, mounting plate; 10, stable groove; 11, stable nut; 12, clamping block; 13, clamping groove; 14, adjusting roller; 15, connecting shaft; 16, opening and closing plate; 17, partition plate; 18, sliding groove; 19, rotating rod; 20, linkage rod; 21, waterproof motor; 22, transmission shaft. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.
[0026] Please refer to Figures 1-5The utility model provides a kind of yarn environment-friendly dyeing device, including dyeing box 1, this is the main place of yarn dyeing, inside contains dyeing solution, yarn is dyed in it, the top of dyeing box 1 is fixedly connected with purification box 2, is set at the top of dyeing box 1, main function is to purify harmful gas generated in dyeing process, ensure the environmental protection and employee's health of production environment, the inner chamber of purification box 2 is provided with purification mechanism for purifying harmful gas discharged by dyeing solution, and purification mechanism includes purification plate 3, VOCs activated carbon is arranged in the inside of purification plate 3, can effectively adsorb and purify organic compounds (VOCs), is the core component of purification mechanism, ensure that the gas emitted meets environmental protection standard, the use of purification plate 3 embodies the environmental protection concept, help to reduce environmental pollution in production process, one side of purification box 2 is provided with plug interface 6, the inner wall of plug interface 6 is slidably connected with the outer wall of purification plate 3, the top of dyeing box 1 is provided with exhaust component for accelerating gas into purification box 2, and exhaust component includes exhaust fan 5, and exhaust fan 5 is connected with external power supply, the top of dyeing box 1 is provided with exhaust port 4, the inner wall of exhaust port 4 is fixedly connected with the outer wall of exhaust fan 5, exhaust port 4 and exhaust fan 5 cooperate, and harmful gas generated in dyeing process is discharged from dyeing box 1, ensure that the air in dyeing box 1 circulates, avoid the accumulation of harmful gas, to protect the production environment and employee's health, one side of purification box 2 is provided with mounting assembly for mounting and dismounting purification plate 3, and mounting assembly includes mounting block 7, one side of mounting block 7 is fixedly connected with one side of purification box 2, the inner wall of mounting block 7 is rotatably connected with rotating rod 8, the inner wall of mounting block 7 is rotatably connected with mounting plate 9, the outer wall of mounting plate 9 is provided with stable groove 10, the inner wall of stable groove 10 is slidably connected with the outer wall of rotating rod 8, the outer wall of rotating rod 8 is threadedly connected with stable nut 11, and mounting assembly is used to install and fix purification plate 3, to ensure that purification plate 3 can stably work in purification box 2, so that the installation and dismounting of purification plate 3 become convenient, facilitate maintenance and replacement, one side of purification plate 3 is provided with clamping assembly for positioning purification plate 3, and clamping assembly includes clamping block 12, one side of clamping block 12 is fixedly connected with one side of purification plate 3, the inner wall of purification box 2 is provided with clamping groove 13, the outer wall of clamping block 12 is slidably connected with the inner wall of clamping groove 13, and clamping assembly is used to position purification plate 3, more convenient to install purification plate 3, by setting purification mechanism, harmful gas is accelerated into purification box 2 by exhaust port 4 and exhaust fan 5 in dyeing process, purification plate 3 adsorbs and filters harmful substances in harmful gas, and the gas after purification is discharged through the outlet at the top of purification box 2, when purification plate 3 is saturated or needs to be maintained, rotating stable nut 11 takes purification plate 3 from purification box 2 along plug interface 6, that is, purification plate 3 can be conveniently dismounted and replaced, ensure the purification effect of harmful gas, so that the harmful gas generated can be purified, effectively avoid the environmental pollution caused by the direct discharge of dyeing solution gas, guarantee the health of producer when yarn dyeing.
[0027] Please refer to Figures 6-7 , the inner cavity of the dyeing box 1 is provided with an adjusting mechanism for preventing the yarn from being affected by the exhaust assembly, the adjusting mechanism comprises adjusting rollers 14, the yarn is wound from above the upper adjusting roller 14 to below the lower adjusting roller 14, the outer wall of the adjusting roller 14 is rotationally connected with a connecting shaft 15, through the adjusting roller 14 and the connecting shaft 15, the tension of the yarn can be flexibly adjusted to prevent it from being affected by the exhaust assembly, one end of the connecting shaft 15 is fixedly connected with an opening and closing plate 16, the two ends of the opening and closing plate 16 are slidingly connected with the inner wall of the dyeing box 1, the inner cavity of the dyeing box 1 is provided with a sliding assembly to keep the connecting shaft 15 moving in a straight line, the sliding assembly comprises a partition plate 17, the partition plate 17 separates the internal space of the dyeing box 1, a sliding groove 18 provides a sliding track for the connecting shaft 15, the partition plate 17 is fixedly connected with the inner wall of the dyeing box 1, the outer surface of the partition plate 17 is provided with the sliding groove 18, the inner wall of the sliding groove 18 is slidingly connected with the outer wall of the connecting shaft 15, one side of the opening and closing plate 16 is provided with a connecting rod assembly for driving the opening and closing plate 16 to move synchronously and reversely, the connecting rod assembly comprises a rotating rod 19, the two ends of the rotating rod 19 are both rotationally connected with a linkage rod 20, one end of the linkage rod 20 is rotationally connected with one side of the opening and closing plate 16, the connecting rod assembly is used for driving the opening and closing plate 16 to move synchronously and reversely, realizing linkage control of the opening and closing plate 16, simplifying the control process of the adjusting mechanism, improving work efficiency and operation convenience, the inner cavity of the dyeing box 1 is provided with a driving assembly as the power of the adjusting mechanism, the driving assembly comprises a waterproof motor 21, one side of the waterproof motor 21 is fixedly connected with the inner wall of the dyeing box 1, one end of the output shaft of the waterproof motor 21 is fixedly connected with a transmission shaft 22, one end of the transmission shaft 22 is fixedly connected with one side of the rotating rod 19, the driving assembly provides power for the adjusting mechanism, so that it can work normally, through the adjusting mechanism, the waterproof motor 21 drives the opening and closing plate 16 to move synchronously and reversely, the opening and closing plate 16 drives the adjusting roller 14 and the yarn above it to move, which can ensure that the yarn is always in a tension state, so that the yarn passes through the dyeing area smoothly, the yarn is soaked in the dyeing liquid in the dyeing box 1 and is subjected to the penetration and adsorption of the dyeing liquid, completing the dyeing process, thereby avoiding the influence of the exhaust fan 5 on the yarn and preventing the yarn from bending and floating during the dyeing process, ensuring the quality of the dyeing.
[0028] In use, the purification plate 3 is fixed in the purification box 2 through the mounting assembly and positioned through the clamping assembly, ensuring that it does not move or fall off during work, the yarn enters the dyeing box 1 from the inlet of the dyeing box 1 through the feeding device and passes around the adjusting roller 14, the waterproof motor 21 is started, the rotating rod 19 is rotated through the transmission shaft 22, the rotating rod 19 drives the opening and closing plate 16 to move synchronously and reversely through the linkage rod 20, the upper opening and closing plate 16 drives the upper connecting shaft 15 to slide upwards along the inner wall of the sliding groove 18, and the lower opening and closing plate 16 drives the lower connecting shaft 15 to slide downwards along the inner wall of the sliding groove 18, the connecting shaft 15 drives the adjusting roller 14 and the yarn above to move, that is, it can ensure that the yarn is always in a tensioned state, so that the yarn passes through the dyeing area smoothly, the yarn is soaked in the dyeing liquid in the dyeing box 1 and subjected to the penetration and adsorption of the dyeing liquid, and the dyeing process is completed, in the dyeing process, harmful gases generated by evaporation and chemical reaction of the dyeing liquid enter the purification box 2 through the exhaust port 4, the exhaust fan 5 is started to accelerate the exhaust of the harmful gases, the purification plate 3 adsorbs and filters harmful substances in the harmful gases, and the purified gases are discharged through the outlet at the top of the purification box 2, when the purification plate 3 is saturated or needs to be maintained, the stable nut 11 is rotated to the top of the rotating rod 8, the mounting plate 9 is rotated, the mounting plate 9 drives the rotating rod 8 to rotate, until the mounting plate 9 does not block the purification plate 3, the purification plate 3 is taken out from the purification box 2 along the plug-in port 6, and the purification plate 3 can be conveniently disassembled and replaced, ensuring the purification effect of the harmful gases.
[0029] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An environmentally friendly yarn dyeing apparatus comprising a dyeing tank (1), characterized in that: The top of the dyeing box (1) is fixedly connected with a purification box (2), the inner cavity of the purification box (2) is provided with a purification mechanism for purifying harmful gas discharged by the dyeing liquid, the purification mechanism comprises a purification plate (3), one side of the purification box (2) is provided with a plug-in interface (6), the inner wall of the plug-in interface (6) is slidably connected with the outer wall of the purification plate (3), the top of the dyeing box (1) is provided with an exhaust assembly for accelerating the gas into the purification box (2), one side of the purification box (2) is provided with a mounting assembly for mounting and dismounting the purification plate (3), one side of the purification plate (3) is provided with a clamping assembly for positioning the purification plate (3). The inner cavity of the dyeing box (1) is provided with an adjusting mechanism for preventing the yarn from being affected by the exhaust assembly.
2. The yarn environment-friendly dyeing device according to claim 1, characterized in that: The exhaust assembly comprises an exhaust fan (5), the top of the dyeing box (1) is provided with an exhaust port (4), the inner wall of the exhaust port (4) is fixedly connected with the outer wall of the exhaust fan (5).
3. The yarn environment-friendly dyeing device according to claim 1, characterized in that: The mounting assembly comprises a mounting block (7), one side of the mounting block (7) is fixedly connected with one side of the purification box (2), the inner wall of the mounting block (7) is rotatably connected with a rotating rod (8), the inner wall of the mounting block (7) is rotatably connected with a mounting plate (9), the outer wall of the mounting plate (9) is provided with a stable groove (10), the inner wall of the stable groove (10) is slidably connected with the outer wall of the rotating rod (8), the outer wall of the rotating rod (8) is threadedly connected with a stable nut (11).
4. The yarn environment-friendly dyeing device according to claim 1, characterized in that: The clamping assembly comprises a clamping block (12), one side of the clamping block (12) is fixedly connected with one side of the purification plate (3), the inner wall of the purification box (2) is provided with a clamping groove (13), the outer wall of the clamping block (12) is slidably connected with the inner wall of the clamping groove (13).
5. The yarn environment-friendly dyeing device according to claim 1, characterized in that: The adjusting mechanism comprises an adjusting roller (14), the outer wall of the adjusting roller (14) is rotatably connected with a connecting shaft (15), one end of the connecting shaft (15) is fixedly connected with an opening and closing plate (16), the two ends of the opening and closing plate (16) are slidably connected with the inner wall of the dyeing box (1), the inner cavity of the dyeing box (1) is provided with a sliding assembly to make the connecting shaft (15) move linearly, one side of the opening and closing plate (16) is provided with a connecting rod assembly for driving the opening and closing plate (16) to move synchronously and reversely, the inner cavity of the dyeing box (1) is provided with a driving assembly as the power of the adjusting mechanism.
6. The yarn environment-friendly dyeing device according to claim 5, characterized in that: The sliding assembly comprises a partition plate (17), the partition plate (17) is fixedly connected with the inner wall of the dyeing box (1), the outer wall of the partition plate (17) is provided with a sliding groove (18), the inner wall of the sliding groove (18) is slidably connected with the outer wall of the connecting shaft (15).
7. The yarn environment-friendly dyeing device according to claim 5, characterized in that: The connecting rod assembly comprises a rotating rod (19), the two ends of the rotating rod (19) are rotatably connected with a linkage rod (20), one end of the linkage rod (20) is rotatably connected with one side of the opening and closing plate (16).
8. The yarn environment-friendly dyeing device according to claim 7, characterized in that: The driving assembly comprises a waterproof motor (21), one side of the waterproof motor (21) is fixedly connected with the inner wall of the dyeing box (1), one end of the output shaft of the waterproof motor (21) is fixedly connected with a transmission shaft (22), one end of the transmission shaft (22) is fixedly connected with one side of the rotating rod (19).
Citation Information
Patent Citations
Yarn dyeing device
CN221276064U