Composite shovel with wear-resistant reinforcing structure

By using a composite structure of a plastic shovel body and bent sheet metal parts, the problem of insufficient structural strength and wear resistance of shovels is solved, achieving high strength, wear resistance, light weight and easy maintenance of shovels, and adapting to diverse operational needs.

CN223689002UActive Publication Date: 2025-12-19QUZHOU TIANCHI ELECTRIC BICYCLE ACCESSORIES CO LTD
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Patent Information

Application Number
CN202520004919.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-12-19
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

Existing shovels are inadequate in terms of structural strength and wear resistance, resulting in short service life, high noise and vibration, and difficulty in meeting diverse operational needs.

Method used

It adopts a composite structure of plastic shovel body and bent metal sheet metal parts. The plastic shovel body provides basic shape support, while the bent metal sheet metal parts enhance the structural strength and wear resistance, and the detachable connection method enables convenient maintenance.

Benefits of technology

It significantly improves the structural strength and wear resistance of the shovel, reduces weight and noise, extends service life, and enhances adaptability and ease of maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a composite shovel tool with a wear-resistant reinforcing structure, which relates to the technical field of digging tools and comprises a plastic shovel body, a shovel blade part is arranged on the lower portion of the plastic shovel body, a connector is arranged on the upper portion of the plastic shovel body, a bent metal sheet part is detachably arranged on the shovel blade part of the plastic shovel body, and the bent metal sheet part is connected with the connector. A clamping groove matched with the shovel blade part is formed in the bent metal sheet part, the plastic shovel body is combined with the bent metal sheet part to form the composite shovel tool, and the structural strength and the wear-resisting effect of the working position of the shovel tool can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to excavating tool technical field, concretely is a kind of composite spade with wear-resistant reinforcing structure. BACKGROUND

[0002] In the excavating tool technical field, spade as commonly used tool, is widely used in various excavating, shovel carrying operation. Traditional spade is mostly made of single material, such as all-metal spade or all-plastic spade. However, these traditional spades have some problems in the process of use.

[0003] Although all-metal spade has higher structural strength and wear resistance, its weight is larger, and long-time use can easily make operator feel tired, and metal spade is easy to produce larger noise and vibration when contacting with ground or other hard objects, which causes adverse effects on operator and environment. While all-plastic spade is light and has small noise, but its structural strength and wear resistance are relatively poor, and it is easy to appear wear, deformation or even damage in the process of use, thereby reducing the service life and operation efficiency of spade.

[0004] In order to solve the above problems, people begin to try to use composite material to make spade, so as to improve the comprehensive performance of spade. Composite material spade combines the advantages of different materials, such as the lightness of plastic and the high strength and wear resistance of metal, thereby improving the defects of traditional spade to some extent. However, the existing composite material spade still has some deficiencies in structure design and material selection, such as uneven structural strength and poor wear resistance, which limits its application in some special working environments. Therefore, it is necessary to develop a composite spade with wear-resistant reinforcing structure to improve the structural strength and wear resistance of spade, while maintaining lightness and good use experience. The utility model is proposed based on this demand. SUMMARY

[0005] The utility model aims at solving the problems in prior art, provide a kind of composite spade with wear-resistant reinforcing structure, the device can realize that square silicon core crossbeam is punched into CCD detection procedure and is detected automatically, discerns the degree of position of punching, distinguishes good and bad products.

[0006] In order to realize the above purpose, the utility model adopts the technical scheme that a kind of composite spade with wear-resistant reinforcing structure, including plastic spade body, the lower part of the plastic spade body is provided with spade edge part, the upper part of the plastic spade body is provided with connecting head, the spade edge part of the plastic spade body is detachably provided with bent metal sheet metal part, the bent metal sheet metal part is provided with the clamping groove matched with spade edge part.

[0007] In order to further optimize the utility model, the following technical solutions can be preferred:

[0008] Preferably, the plastic shovel body comprises an integrally formed bottom plate and side plates, a receiving groove is formed between the bottom plate and the side plates, and a plurality of upwardly arched reinforcing rib groups are arranged side by side on the upper surface of the bottom plate.

[0009] Preferably, grooves are arranged on the bottom surface of the bottom plate corresponding to the positions of the reinforcing rib groups, and the bent metal sheet metal part is provided with clamping portions matched with the grooves.

[0010] Preferably, the reinforcing rib groups comprise first ribs and second ribs, the first ribs are arranged at the middle position of the plastic shovel body, extend from the bottom of the inner shovel surface to the top of the inner shovel surface, and the second ribs are arranged on both sides of the first ribs.

[0011] Preferably, the bent metal sheet metal part and the plastic shovel body are connected by bolts.

[0012] Preferably, the cross section of the bent metal sheet metal part is U-shaped, the bent metal sheet metal part comprises a first arc-shaped plate, a second arc-shaped plate and a third arc-shaped plate connected in sequence, the first arc-shaped plate, the second arc-shaped plate and the third arc-shaped plate form a clamping groove, the first arc-shaped plate is arranged in close contact with the upper surface of the shovel blade part, and the third arc-shaped plate is arranged in close contact with the lower surface of the shovel blade part.

[0013] Compared with the traditional single-material shovel, the composite shovel with the wear-resistant reinforcing structure has obvious advantages and beneficial effects, which are embodied in the following aspects:

[0014] (1) The structural strength is significantly improved: through the combination of the plastic shovel body and the bent metal sheet metal part, the composite shovel of the utility model forms a more solid structure at the working position. The plastic shovel body provides basic shape support and lightness, and the bent metal sheet metal part enhances the structural strength of the shovel blade part, so that the shovel is not easy to deform or damage when bearing a large digging force, and the service life of the shovel is prolonged.

[0015] (2) The wear resistance is greatly improved: the bent metal sheet metal part as a reinforcing component of the shovel blade part has high hardness and wear resistance. When contacting the ground or other hard objects, the metal part can effectively resist wear and tear, reducing the wear of the shovel blade part, thereby maintaining the sharpness and work efficiency of the shovel.

[0016] (3) Easy to maintain and replace: since the bent metal sheet metal part and the plastic shovel body are connected in a detachable manner, when the shovel blade part is severely worn due to long-term use, the user can conveniently replace the new metal part without scrapping the entire shovel. This not only reduces the use cost, but also improves the sustainable use of the shovel.

[0017] (4) Light weight and low noise: the use of plastic shovel body greatly reduces the overall weight of the shovel, enabling the operator to reduce fatigue during long-term operation. At the same time, the combination of plastic material and metal parts also effectively reduces the noise and vibration generated by the shovel during operation, providing a more comfortable working environment for the operator.

[0018] (5) Strong adaptability: the composite shovel of the utility model is designed flexibly, and appropriate plastic shovel body and metal parts can be selected for combination according to different operation requirements, so as to meet the diversified digging and carrying requirements.

[0019] In summary, the composite shovel with wear-resistant reinforcing structure of the utility model has significant beneficial effects in improving structural strength, wear resistance, maintenance convenience, reducing weight and noise, and adaptability, and brings new progress and development to the field of digging tools. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a schematic view of the three-dimensional structure of the composite shovel Figure 1

[0021] Figure 2 is a schematic view of the three-dimensional structure of the composite shovel Figure 2

[0022] Figure 3 is a schematic view of the structure of the bent metal sheet part

[0023] Figure 4 is Figure 1 is an enlarged schematic view of structure A in the middle.

[0024] In the figure, 1 is a plastic shovel body, 2 is a shovel blade part, 3 is a connecting head, 4 is a bent metal sheet part, 5 is a bottom plate, 6 is a side plate, 7 is a containing groove, 8 is a first rib, 9 is a second rib, 10 is a groove, 11 is a clamping part, 12 is a bolt, 13 is a first arc-shaped plate, 14 is a second arc-shaped plate, 15 is a third arc-shaped plate, and 16 is a clamping groove. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all.

[0026] Embodiment 1:

[0027] As Figures 1-4 ​​As shown, a composite shovel with wear-resistant reinforcing structure, comprising a plastic shovel body 1, the lower part of the plastic shovel body is designed with a blade part 2, the upper part of the plastic shovel body is provided with a connecting head 3, the blade part of the plastic shovel body is detachably provided with a bent metal plate 4, and the bent metal plate 4 is designed with a clamping groove 16 matched with the blade part; since the metal part of the blade part is detachable, when the blade part is seriously worn, the user only needs to replace the metal part without scrapping the whole shovel, thereby greatly reducing the use cost.

[0028] The plastic shovel body 1 comprises an integrally formed bottom plate 5 and side plate 6, the bottom plate and the side plate form a containing groove 7, the upper surface of the bottom plate is provided with a plurality of upwardly arched reinforcing ribs in parallel, wherein the reinforcing ribs comprise a first rib 8 and a second rib 9, the first rib is arranged at the middle part of the plastic shovel body and extends from the bottom of the inner shovel surface to the top of the inner shovel surface, and the second rib is arranged on both sides of the first rib; by arranging the reinforcing ribs in the plastic shovel body during design, especially the layout of the first rib and the second rib, the overall structural strength of the shovel is effectively enhanced. The first rib is arranged at the middle part of the plastic shovel body and plays a main supporting role, and the second rib is arranged on both sides of the first rib, further dispersing the stress received by the shovel during operation, preventing the shovel from being deformed or damaged due to excessive stress. The bottom plate 1 is provided with a recess 10 corresponding to the position of the reinforcing ribs on the lower surface, and the bent metal plate is provided with a clamping part 11 matched with the recess; through the cooperation of the recess and the clamping part, the firmness and wear resistance of the blade part are further enhanced.

[0029] The bent metal plate and the plastic shovel body are connected through a bolt 12, ensuring the close cooperation and stable connection between the two. This connection method is not only simple and easy to operate, but also can withstand a large external force, preventing the shovel from failing due to loose connection during use. At the same time, the bolt connection is convenient for the user to disassemble and replace, improving the maintenance convenience of the shovel.

[0030] The cross section of the bent metal sheet part is U-shaped, and the bent metal sheet part comprises a first arc-shaped plate 13, a second arc-shaped plate 14 and a third arc-shaped plate 15 connected in sequence, wherein the first arc-shaped plate, the second arc-shaped plate and the third arc-shaped plate form a clamping groove 16, the first arc-shaped plate is installed on the upper surface of the blade part, and the third arc-shaped plate is installed on the lower surface of the blade part, so that the metal part can better fit the upper and lower surfaces of the blade part and form a more compact clamping groove structure. During operation, the metal part can more effectively resist wear and protect the blade part from damage, thereby prolonging the service life of the shovel. In addition, the bent metal sheet part with a U-shaped cross section not only improves the wear resistance of the shovel, but also enhances the structural strength. The arc-shaped design of the metal part can better disperse the stress received during operation and prevent the shovel from being damaged due to stress concentration. At the same time, the close fit between the metal part and the plastic shovel body further enhances the overall structural strength of the shovel, enabling it to withstand greater digging force.

[0031] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A composite shovel with wear resistant reinforcement, characterized by: The plastic shovel body is provided with a shovel blade part at the lower part, and a connecting head at the upper part, and the shovel blade part is detachably provided with a bent metal plate part, which is provided with a clamping groove matched with the shovel blade part.

2. A composite shovel with wear resistant reinforcement according to claim 1, characterized in that: The plastic shovel body comprises an integrally formed bottom plate and side plate, and a containing groove is formed between the bottom plate and the side plate, and a plurality of upwardly arched reinforcing rib groups are arranged side by side on the upper surface of the bottom plate.

3. A composite shovel with wear resistant reinforcement according to claim 2, wherein: A clamping part matched with the groove is arranged on the bent metal plate part.

4. The composite shovel with wear-resistant reinforcement according to claim 2, wherein: The reinforcing rib groups comprise first ribs and second ribs, the first ribs are arranged at the middle part of the plastic shovel body, and extend from the bottom of the inner shovel surface to the top of the inner shovel surface, and the second ribs are arranged on both sides of the first ribs.

5. The composite shovel with wear-resistant reinforcement according to claim 1, wherein: The bent metal plate part and the plastic shovel body are connected by bolts.

6. A composite shovel with wear resistant reinforcement according to claim 1, wherein: The cross section of the bent metal plate part is U-shaped, and the bent metal plate part comprises a first arc-shaped plate, a second arc-shaped plate and a third arc-shaped plate connected in sequence, the first arc-shaped plate, the second arc-shaped plate and the third arc-shaped plate form the clamping groove, the first arc-shaped plate is arranged on the upper surface of the shovel blade part, and the third arc-shaped plate is arranged on the lower surface of the shovel blade part.