Defective bearing detection device

Abstract

The utility model relates to the technical field of bearings, in particular to a defective bearing detection device, during application, when a bearing outer ring rotates, a first contact plate continuously makes contact with the top end of the circumferential surface of the rotating bearing outer ring, and when a certain part of the bearing outer ring has a protrusion defect, the first contact plate at the corresponding position is jacked up to bounce upwards, so that the bearing outer ring is damaged. And during bouncing, the first visual detection plate is driven by the first spring to bounce upwards, so that the bulge defect of the bearing outer ring can be intuitively reflected. When the bearing inner ring rotates, the arc-shaped plate of the second contact plate continuously makes contact with the lowest position of the inner wall face of the rotating bearing inner ring, and when a certain part of the bearing inner ring has a protrusion defect, the second contact plate at the corresponding position is jacked to bounce upwards; and during bouncing, the second visual detection plate is driven by the second spring to bounce upwards, so that the bulge defect of the bearing inner ring can be intuitively reflected.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of bearings, in particular to a defect bearing detection device. BACKGROUND

[0002] As a core component of mechanical transmission system, the surface quality of bearings directly affects the running accuracy and service life of equipment. Traditional bearing defect detection mostly adopts manual visual inspection or offline detection equipment, which has the defects of low detection efficiency, high labor cost and difficulty in realizing dynamic detection. Especially for the convex defects on the outer ring surface and the inner wall of the inner ring of the bearing, the existing technology generally has the following problems: first, when using a contact probe for detection, the probe is prone to wear in a dynamic rotating state, and the detection sensitivity is significantly affected by the rotating speed; second, although non-contact optical detection can realize high-speed detection, the equipment is complex and has strict requirements on the surface reflection characteristics; third, the existing device cannot simultaneously realize the visual indication of the defects of the inner and outer rings, and the operator cannot quickly locate the defect position. Therefore, it is urgent to develop a defect detection device that can realize synchronous detection of the inner and outer rings of the bearing, has a mechanical visual indication function and is suitable for dynamic rotating conditions. CONTENT OF THE UTILITY MODEL

[0003] Therefore, the present application provides a defect bearing detection device which can realize synchronous detection of the inner and outer rings of the bearing, has a mechanical visual indication function and is suitable for dynamic rotating conditions.

[0004] In the first aspect, the present application provides a defect bearing detection device, which comprises an outer ring detection mechanism, an inner ring detection mechanism, an outer ring driving wheel and an inner ring driving wheel. The outer ring detection mechanism comprises: a first detection box provided with a first detection port at the bottom, a pair of first bosses provided at both sides opposite to the first detection port, a plurality of first contact plates arranged in sequence, the two sides of the first contact plates being respectively lapped on the first bosses, the bottom of the first contact plates being used for abutting at the top end of the outer ring surface of the bearing, a plurality of first springs, the bottom ends of the first springs being connected to the first contact plates, and a plurality of first visual detection plates, the first visual detection plates being connected to the top ends of the first springs. The inner ring detection mechanism comprises: a second detection box provided with a second detection port at the bottom, a pair of second bosses provided at both sides opposite to the second detection port, a plurality of second contact plates arranged in sequence, the two sides of the second contact plates being respectively lapped on the second bosses, the bottom of the second contact plates being provided with an arc-shaped plate, the bottom of the arc-shaped plate being used for abutting at the bottom end of the inner side wall of the inner ring of the bearing, a plurality of second springs, the bottom ends of the second springs being connected to the second contact plates, and a plurality of second visual detection plates, the second visual detection plates being connected to the top ends of the second springs. The outer ring driving wheel is used for contacting and driving the outer ring of the bearing to rotate, and the inner ring driving wheel is used for contacting and driving the inner ring of the bearing to rotate.

[0005] In conjunction with the first aspect, in one possible implementation, the outer ring detection mechanism further includes: a first partition plate disposed between the adjacent first contact plate and the adjacent first visual detection plate.

[0006] In conjunction with the first aspect, in one possible implementation, the inner ring detection mechanism further includes: a second partition plate disposed between an adjacent second contact plate and an adjacent second vision detection plate.

[0007] In conjunction with the first aspect, one possible implementation further includes: a lifter having a lifting track, wherein both the outer ring detection mechanism and the inner ring detection mechanism are vertically connected in the lifting track, and the lifter is configured to drive the outer ring detection mechanism to lift and drive the inner ring detection mechanism to lift and drive it ...

[0008] In conjunction with the first aspect, in one possible implementation, both the first detection box and the second detection box are opaque boxes.

[0009] In conjunction with the first aspect, in one possible implementation, both the first visual inspection board and the second visual inspection board are covered with a reflective layer.

[0010] In conjunction with the first aspect, in one possible implementation, the bottom of the second contact plate is provided with a bottom cavity, and the enclosing cavity of the arc-shaped plate and the bottom cavity are combined to form a cavity.

[0011] In conjunction with the first aspect, in one possible implementation, a plurality of first springs are uniformly connected to the upper surface of a single first contact plate, and the plurality of first springs are arranged along the length direction of the first contact plate.

[0012] In conjunction with the first aspect, in one possible implementation, a plurality of second springs are uniformly connected to the upper surface of a single second contact plate, and the plurality of second springs are arranged along the length direction of the second contact plate.

[0013] In conjunction with the first aspect, in one possible implementation, the outer ring drive wheel has a first rubber layer on its surface, and the inner ring drive wheel has a second rubber layer on its surface.

[0014] When the bearing outer ring rotates, the first contact plate continuously contacts the top position of the circumferential surface of the rotating bearing outer ring. When a protruding defect exists at a certain position of the bearing outer ring, the first contact plate at the corresponding position is pushed upward and springs up. When springing up, the first visual detection plate is driven upward by the first spring, so that the existence of the protruding defect of the bearing outer ring can be intuitively reflected. When the bearing inner ring rotates, the arc-shaped plate of the second contact plate continuously contacts the lowest position of the inner wall surface of the rotating bearing inner ring. When a protruding defect exists at a certain position of the bearing inner ring, the second contact plate at the corresponding position is pushed upward and springs up. When springing up, the second visual detection plate is driven upward by the second spring, so that the existence of the protruding defect of the bearing inner ring can be intuitively reflected. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 Fig. 1 shows a structural schematic diagram of a defect bearing detection device provided by an embodiment of the present application.

[0016] Figure 2 Fig. 2 shows a top view of a bearing outer ring detection mechanism provided by an embodiment of the present application.

[0017] Figure 3 Fig. 3 shows a side view of the bearing outer ring detection mechanism provided by the embodiment of the present application.

[0018] Figure 4 Fig. 4 shows a top view of a bearing inner ring detection mechanism provided by an embodiment of the present application.

[0019] Figure 5 Fig. 5 shows a side view of the bearing inner ring detection mechanism provided by the embodiment of the present application.

[0020] Figure 6 Fig. 6 shows a side view of the bearing inner ring detection mechanism provided by the embodiment of the present application from another perspective. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0022] An exemplary defect bearing detection device is as follows:

[0023] Figure 1 Fig. 1 shows a structural schematic diagram of a defect bearing detection device provided by an embodiment of the present application. Figure 2 Fig. 2 shows a top view of a bearing outer ring detection mechanism provided by an embodiment of the present application. Figure 3The image shown is a side sectional view of an outer ring detection mechanism provided in an embodiment of this application. Figure 4 The image shown is a top sectional view of an inner ring detection mechanism provided in an embodiment of this application. Figure 5 The image shown is a side sectional view of an inner ring inspection mechanism provided in one embodiment of this application. This application provides a defective bearing inspection device; in one embodiment, as shown... Figure 1 As shown, the defective bearing detection device includes an outer ring detection mechanism 1, an inner ring detection mechanism 2, an outer ring drive wheel 3, and an inner ring drive wheel 4. The outer ring drive wheel 3 contacts and drives the outer ring 10 of the bearing to rotate. The outer ring drive wheel 3 contacts the bottom end of the circumferential surface of the outer ring 10, and its rotation causes the outer ring 10 to rotate. The inner ring drive wheel 4 contacts and drives the inner ring 20 of the bearing to rotate. The inner ring drive wheel 4 contacts the highest point of the inner wall surface of the inner ring 20, and its rotation causes the inner ring 20 to rotate.

[0024] like Figure 2 and 3 As shown, the outer ring detection mechanism 1 includes: a first detection box 101, a plurality of first contact plates 104 arranged in sequence, a plurality of first springs 105, and a plurality of first visual detection plates 106. The bottom of the first detection box 101 has a first detection port 102, and a pair of first protrusions 103 are provided on opposite sides of the first detection port 102. The two sides of the first contact plates 104 respectively overlap the first protrusions 103, and the bottom of the first contact plates 104 is used to abut against the top edge of the circumferential surface of the bearing outer ring 10. The bottom end of the first spring 105 is connected to the first contact plate 104. The first visual detection plate 106 is connected to the top edge of the first spring 105.

[0025] like Figure 4 and 5 As shown, the inner ring detection mechanism 2 includes: a second detection box 201, a plurality of second contact plates 204 arranged in sequence, a plurality of second springs 205, and a plurality of second visual detection plates 206. The bottom of the second detection box 201 is provided with a second detection port 202, and a pair of second protrusions 203 are provided on opposite sides of the second detection port 202. The two sides of the second contact plates 204 respectively overlap the second protrusions 203, and the bottom of the second contact plates 204 is provided with an arc-shaped plate 2041, the bottom of which is used to abut against the bottom end of the inner wall of the bearing inner ring 20. The bottom end of the second spring 205 is connected to the second contact plate 204. The second visual detection plate 206 is connected to the top end of the second spring 205.

[0026] When the bearing outer ring 10 rotates, the first contact plate 104 continuously contacts the top position of the circumferential surface of the rotating bearing outer ring 10, and when a protruding defect exists at a certain position of the bearing outer ring 10, the first contact plate 104 at the corresponding position is pushed upward and pops up, and when it pops up, the first visual detection plate 106 is driven upward by the first spring 105, so that the existence of the protruding defect of the bearing outer ring 10 can be directly reflected. When the bearing inner ring 20 rotates, the arc-shaped plate 2041 of the second contact plate 204 continuously contacts the lowest position of the inner wall surface of the rotating bearing inner ring 20, and when a protruding defect exists at a certain position of the bearing inner ring 20, the second contact plate 204 at the corresponding position is pushed upward and pops up, and when it pops up, the second visual detection plate 206 is driven upward by the second spring 205, so that the existence of the protruding defect of the bearing inner ring 20 can be directly reflected. In the embodiment, the first contact plate 104, the first spring 105 and the first visual detection plate 106 jointly constitute a floating detection mechanism for outer ring defect detection, and the elastic buffering action of the first spring 105 makes the first contact plate 104 more easily pushed. The second contact plate 204, the second spring 205 and the second visual detection plate 206 jointly constitute a floating detection mechanism for inner ring defect detection, and the elastic buffering action of the second spring 205 makes the second contact plate 204 more easily pushed. By observing the movement state of the first visual detection plate 106 and the second visual detection plate 206, whether the bearing outer ring 10 and the bearing inner ring 20 have defects and the defect degree can be known, and under the action of the first spring 105 and the second spring 205, the greater the defect degree, the greater the pop-up amplitude and the longer the pop-up time of the first visual detection plate 106 and the second visual detection plate 206.

[0027] The plurality of sequentially arranged first contact plates 104 can reflect the defect conditions at different positions of the bearing outer ring 10, and can be adapted to bearings of various sizes to be detected. Similarly, the plurality of sequentially arranged second contact plates 204 can reflect the defect conditions at different positions of the bearing inner ring 20, and can be adapted to bearings of various sizes to be detected.

[0028] The movement state of the first visual detection plate 106 and the second visual detection plate 206 can be observed by artificial visual observation, or can be observed by setting the first visual detector 107 and the second visual detector 207, and the first visual detector 107 and the second visual detector 207 adopt a camera. The first visual detector 107 is arranged in the first detection box 101, the second visual detector 207 is arranged in the second detection box 201, the collection direction of the first visual detector 107 is toward the plate surface of the first visual detection plate 106, and the collection direction of the second visual detector 207 is toward the plate surface of the second visual detection plate 206.

[0029] Specifically, as Figure 3As shown, the outer ring detection mechanism 1 further comprises a first partition plate 108, which is arranged between adjacent first contact plates 104 and adjacent first visual detection plates 106. The first partition plate 108 can separate the adjacent two first contact plates 104 and the adjacent two first visual detection plates 106, and limit the up-and-down bouncing of the first contact plates 104 and the first visual detection plates 106.

[0030] Specifically, as shown in the drawings, Figure 5 As shown, the inner ring detection mechanism 2 further comprises a second partition plate 208, which is arranged between adjacent second contact plates 204 and adjacent second visual detection plates 206. The second partition plate 208 can separate the adjacent two second contact plates 204 and the adjacent two second visual detection plates 206, and limit the up-and-down bouncing of the second contact plates 204 and the second visual detection plates 206.

[0031] In an embodiment, as shown in the drawings, Figure 1 As shown, the defective bearing detection device further comprises a lifter 5, which has a lifting track 501, and the outer ring detection mechanism 1 and the inner ring detection mechanism 2 are both lifting connected in the lifting track 501, and the lifter 5 is configured to drive the outer ring detection mechanism 1 to lift and drive the inner ring detection mechanism 2 to lift. The lifter 5 can adopt various existing common lifters on the market, such as electric lifters and screw rod lifters, to adjust the lifting height of the outer ring detection mechanism 1, so that the first contact plate 104 can be more flexible to contact the bearing outer ring 10, and to adjust the lifting height of the inner ring detection mechanism 2, so that the second contact plate 204 can be more flexible to contact the bearing inner ring 20, so that the defective bearing detection device of the present application can match various sizes and models of bearings to be detected.

[0032] In an embodiment, the first detection box 101 and the second detection box 201 are both light-tight box bodies, which are beneficial to avoid external image light interference with the detection results when the first visual detector 107 and the second visual detector 207 are installed in the first detection box 101.

[0033] In an embodiment, the first visual detection plate 106 and the second visual detection plate 206 are both covered with a reflective layer, which can more easily observe the movement status of the first visual detection plate 106 and the second visual detection plate 206.

[0034] Figure 6 As shown, the inner ring detection mechanism of the present application provides another perspective side view of the embodiment. In an embodiment, as shown in the drawings, Figure 6As shown, the bottom of the second contact plate 204 is provided with a plate bottom cavity, and the enclosed cavity of the arc-shaped plate 2041 and the plate bottom cavity combine to form a cavity 2042, which can make the second contact plate 204 more lightweight, and the second contact plate 204 is more likely to pop up when it contacts the protruding defects of the bearing inner ring 20.

[0035] In an embodiment, as shown in Figure 2 As shown, the upper surface of the single first contact plate 104 is uniformly connected with a plurality of first springs 105, and the plurality of first springs 105 are arranged along the length direction y of the first contact plate 104, which can make the connection of the first contact plate 104 and the first visual detection plate 106 more stable.

[0036] In an embodiment, as shown in Figure 4 As shown, the upper surface of the single second contact plate 204 is uniformly connected with a plurality of second springs 205, and the plurality of second springs 205 are arranged along the length direction y of the second contact plate 204, which can make the connection of the second contact plate 204 and the second visual detection plate 206 more stable.

[0037] In an embodiment, the wheel surface of the outer ring driving wheel 3 is provided with a first rubber layer, and the wheel surface of the inner ring driving wheel 4 is provided with a second rubber layer, which can improve the friction of the wheel surface, so as to more easily drive the bearing outer ring 10 and the bearing inner ring 20 to rotate.

[0038] The above describes the basic principles of the present application in combination with specific embodiments, but it should be pointed out that the advantages, advantages, effects and the like mentioned in the present application are only examples and not limitations, and these advantages, advantages, effects and the like cannot be considered as the must-have of each embodiment of the present application. In addition, the above specific details are only for the purpose of example and understanding, and are not limited to the above specific details to realize the present application.

[0039] The block diagrams of the devices, apparatuses, equipment, systems involved in the present application are only illustrative examples and are not intended to require or imply the connection, arrangement, configuration shown in the block diagram. As those skilled in the art will recognize, these devices, apparatuses, equipment, systems can be connected, arranged, configured in any way. Words such as "include", "contain", "have" and the like are open-ended words, which mean "including but not limited to", and can be used interchangeably. The words "or" and "and" used herein mean the word "and / or", and can be used interchangeably unless the context clearly indicates otherwise. The word "such as" used herein means the phrase "such as but not limited to", and can be used interchangeably.

[0040] It should also be noted that in the devices, equipment and methods of the present application, each component or each step can be decomposed and / or recombined. These decompositions and / or recombinations should be considered as equivalent solutions of the present application.

[0041] The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use this application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein can be applied to other aspects without departing from the scope of this application. Therefore, this application is not intended to be limited to the aspects shown herein, but rather to be accorded the widest scope consistent with the principles and novel features of the present invention.

[0042] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications or equivalent substitutions made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A defect bearing detection apparatus characterized by comprising: The outer ring detection mechanism (1), the inner ring detection mechanism (2), the outer ring driving wheel (3) and the inner ring driving wheel (4) are included. The outer ring detection mechanism (1) includes: A first detection box (101) is provided with a first detection port (102) at the bottom, and a pair of first bosses (103) is arranged at the opposite sides of the first detection port (102); A plurality of first contact plates (104) are arranged in sequence, and the two sides of the first contact plate (104) are respectively overlapped on the first boss (103), and the bottom of the first contact plate (104) is used for abutting at the top of the circumferential surface of the bearing outer ring (10); A plurality of first springs (105) are connected at the bottom of the first contact plate (104); and A plurality of first visual detection plates (106) are connected with the top of the first spring (105). The inner ring detection mechanism (2) includes: A second detection box (201) is provided with a second detection port (202) at the bottom, and a pair of second bosses (203) is arranged at the opposite sides of the second detection port (202); A plurality of second contact plates (204) are arranged in sequence, and the two sides of the second contact plate (204) are respectively overlapped on the second boss (203), and the bottom of the second contact plate (204) is provided with an arc plate (2041), and the bottom of the arc plate (2041) is used for abutting at the bottom of the inner side wall of the bearing inner ring (20); A plurality of second springs (205) are connected at the bottom of the second contact plate (204); and A plurality of second visual detection plates (206) are connected with the top of the second spring (205). The outer ring driving wheel (3) is used for contacting and driving the bearing outer ring (10) to rotate, and the inner ring driving wheel (4) is used for contacting and driving the bearing inner ring (20) to rotate.

2. The defect bearing detection apparatus according to claim 1, characterized by The outer ring detection mechanism (1) further includes: A first partition plate (108) is arranged between adjacent first contact plates (104) and adjacent first visual detection plates (106).

3. The defective bearing detection apparatus of claim 1, wherein The inner ring detection mechanism (2) further includes: A second partition plate (208) is arranged between adjacent second contact plates (204) and adjacent second visual detection plates (206).

4. The defective bearing detection apparatus of claim 1, wherein Further including: A lifter (5) has a lifting track (501), and the outer ring detection mechanism (1) and the inner ring detection mechanism (2) are both lifting connected in the lifting track (501), and the lifter (5) is configured to drive the outer ring detection mechanism (1) to lift and drive the inner ring detection mechanism (2) to lift.

5. The defective bearing detection device according to claim 1, wherein The first detection box (101) and the second detection box (201) are both light-tight box bodies.

6. The defective bearing detection device according to claim 1, wherein The first visual detection plate (106) and the second visual detection plate (206) are both covered with a reflective layer.

7. The defect bearing detection device according to claim 1, characterized in that, The bottom of the second contact plate (204) is provided with a plate bottom cavity, and the enclosed cavity of the arc-shaped plate (2041) and the plate bottom cavity combine to form a cavity (2042).

8. The defect bearing detection device according to claim 1, characterized in that, The upper surface of each of the single first contact plates (104) is uniformly connected with a plurality of first springs (105), and the plurality of first springs (105) are arranged along the length direction of the first contact plate (104).

9. The defect bearing detection device according to claim 1, characterized in that, The upper surface of each of the single second contact plates (204) is uniformly connected with a plurality of second springs (205), and the plurality of second springs (205) are arranged along the length direction of the second contact plate (204).

10. The defect bearing detection device according to claim 1, characterized in that, The outer ring driving wheel (3) is provided with a first rubber layer on the wheel surface, and the inner ring driving wheel (4) is provided with a second rubber layer on the wheel surface.

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