Mixing acidification kettle
By designing a cleaning mechanism for the mixing acidification kettle, and utilizing a drum-shaped brush and an electric slide rail for automatic cleaning of the agitator, the problems of raw material adhesion and low cleaning efficiency were solved, achieving a highly efficient and non-damaging cleaning effect.
Patent Information
- Application Number
- CN202520280815.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-21
AI Technical Summary
Existing reaction vessels used for acidification in copper sulfate production suffer from problems such as raw materials adhering to the inner wall of the vessel, sedimentation, and bubbles affecting reaction efficiency. At the same time, cleaning the agitator is inefficient and easily damaged.
A mixing acidification vessel was designed, which includes a cleaning mechanism. It utilizes a drum-shaped brush and cleaning fluid in conjunction with an electric slide rail, cable, and electric slide rail to achieve automatic cleaning of the agitator, avoiding damage from disassembly.
It improves the cleaning efficiency of the mixer, reduces cleaning time, enhances the cleanliness of the mixer, and avoids damage during disassembly.
Smart Images

Figure CN223697766U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a chemical industry technical field, concretely relates to a mixed acidification kettle. BACKGROUND
[0002] The existing copper sulfate production acidification reaction kettle in use, part of raw materials is easy to adhere to the inner wall of the reaction kettle, and easy to deposit in the bottom, reduce the uniform mixing effect between each material, and in the acidification reaction, a large number of bubbles will be produced, and the bubble interior is easy to contain part of material, further will cause the influence to the acidification reaction of waste gas copper compound, reduce the acidification reaction efficiency.
[0003] The utility model discloses a kind of copper sulfate production acidification reaction kettle of uniform mixing, including stable placement on horizontal plane reaction kettle mixing barrel, the upper end of the reaction kettle mixing barrel is equipped with sealing cover, and the upper end middle outer side of the sealing cover is fixedly installed with servo motor, this copper sulfate production acidification reaction kettle of uniform mixing, bottom material can be turned up by turning lever, and uniform mixing is carried out to material using stirring rod, and it avoids adhering on stirring rod, improves reaction effect.
[0004] But in actual use, such as reaction kettle after carrying out mixed acidification treatment, it needs to clean the stirrer, but usually manual disassembly stirrer is cleaned when cleaning, and the cleaning efficiency is not high, and the stirrer is easily damaged when disassembling. UTILITY MODEL CONTENTS
[0005] The utility model provides a kind of mixed acidification kettle to solve the technical problems existing in prior art.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a mixed acidification kettle, comprising two side frames, a cleaning mechanism is provided between the two side frames;
[0007] The cleaning structure comprises a connecting plate fixed on one side of the side frame, two electric push rods are fixed on one side of the connecting plate, an L-shaped plate is fixedly arranged at one end of the electric push rod, a motor is fixedly arranged at the top of the L-shaped plate, two rotating shafts are rotatably connected to the bottom of the L-shaped plate, both the rotating shafts extend through the L-shaped plate and reach the top of the L-shaped plate, gears are fixedly arranged on the outer sides of both the rotating shafts, both the gears are meshingly connected, a drum-shaped brush cylinder is arranged at the bottom of the gear, and the drum-shaped brush cylinder is fixedly connected to the rotating shaft, and one of the rotating shafts is fixedly connected to the output end of the motor.
[0008] Preferably, a water pump is arranged on one side of the motor, the water pump is fixedly connected to the L-shaped plate, a water tank is arranged at the input end of the water pump, and a water spraying pipe is arranged at the output end of the water pump.
[0009] Preferably, the water tank top is provided with a sliding frame, the sliding frame is fixedly connected with the side frame, the top of the sliding frame is fixedly provided with an electric sliding rail, and the top of the electric sliding rail is provided with a sliding table.
[0010] Preferably, the top of the sliding table is fixedly provided with a U-shaped plate, the top of the U-shaped plate is fixedly provided with a support, a rotating shaft is rotatably arranged between the two supports, the rotating shaft penetrates through the support and extends to one side of the support, one side of one of the supports is fixedly provided with a stepping motor, and the output end of the stepping motor is fixedly connected with the rotating shaft.
[0011] Preferably, two cables are fixedly arranged outside the rotating shaft, two guide pulley blocks are fixedly arranged on one side of the U-shaped plate, the outside of the cables is fixedly connected with the guide pulley blocks, and the one end of the cable is fixedly provided with a sealing cover.
[0012] Preferably, the top of the sealing cover is fixedly provided with a feeding valve, the bottom of the sealing cover is fixedly provided with a stirrer, and the bottom of the stirrer is provided with a reaction kettle body.
[0013] Preferably, the bottom of the drum-shaped brush cylinder is provided with a water storage box, the water storage box is slidingly connected with the side frame, and a water outlet pipe is arranged through the rear side of the water storage box.
[0014] The utility model has the advantages of:
[0015] 1. By setting up the cleaning mechanism, through the joint action of the drum-shaped brush cylinder and the cleaning liquid, the stirrer is cleaned and treated, the cleaning efficiency of the stirrer is improved, the cleaning time is reduced, the drum-shaped brush cylinder can increase the contact area with the stirrer, the gap of the stirrer fan blade is more fully and completely cleaned, and the cleanliness of the stirrer is improved.
[0016] 2. By setting up the electric sliding rail, through the joint action of the cable and the electric sliding rail, the sealing cover and the stirrer can be driven to move together, the stirrer does not need to be disassembled during cleaning, and the stirrer is prevented from being damaged during disassembly and movement. DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other implementation drawings can be obtained according to the provided drawings without creating labor.
[0018] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the sealing cap structure in this utility model;
[0021] Figure 3 This is a schematic cross-sectional view of the rotating shaft in this utility model;
[0022] Figure 4 This is a cross-sectional view of the rotating shaft in this utility model;
[0023] Figure 5 This is a schematic diagram of the water storage box structure in this utility model;
[0024] In the diagram: 1. Side frame; 2. Connecting plate; 3. Electric push rod; 4. L-shaped plate; 5. Motor; 6. Rotating shaft; 7. Gear; 8. Drum-shaped brush; 9. Water pump; 10. Water tank; 11. Spray pipe; 12. Slide; 13. Electric slide rail; 14. Slide table; 15. U-shaped plate; 16. Support; 17. Rotating shaft; 18. Stepper motor; 19. Cable; 20. Guide pulley group; 21. Sealing cover; 22. Feed valve; 23. Agitator; 24. Reactor body; 25. Water storage box; 26. Water outlet pipe. Detailed Implementation
[0025] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0026] As attached Figures 1-5 The mixed acidification vessel shown includes two side frames 1, and a cleaning mechanism is provided between the two side frames 1;
[0027] The cleaning structure includes a connecting plate 2 fixed to one side of the side frame 1. Two electric push rods 3 are fixed to one side of the connecting plate 2. An L-shaped plate 4 is fixed to one end of the electric push rod 3. A motor 5 is fixed to the top of the L-shaped plate 4. Two rotating shafts 6 are rotatably connected to the bottom of the L-shaped plate 4. Both rotating shafts 6 pass through the L-shaped plate 4 and extend to the top of the L-shaped plate 4. Gears 7 are fixed to the outside of both rotating shafts 6. The two gears 7 are meshed with each other. A drum-shaped brush cylinder 8 is provided at the bottom of the gear 7. The drum-shaped brush cylinder 8 is fixedly connected to the rotating shaft 6. One of the rotating shafts 6 is fixedly connected to the output end of the motor 5.
[0028] As attached Figure 2 , 3 As shown, a water pump 9 is provided on one side of the motor 5. The water pump 9 is fixedly connected to the L-shaped plate 4. A water tank 10 is provided through the input end of the water pump 9, and a water spray pipe 11 is provided through the output end of the water pump 9. The water pump 9 can pump the cleaning agent in the water tank 10 to the agitator 23, and clean the agitator 23 in conjunction with the drum-shaped brush 8.
[0029] As attached Figure 1 As shown, the water tank 10 is provided with a slide 12 on the top, the slide 12 is fixedly connected to the side frame 1, the top of the slide 12 is fixedly provided with an electric slide rail 13, and the top of the electric slide rail 13 is provided with a slide table 14.
[0030] As attached Figure 2 , 4 As shown, a U-shaped plate 15 is fixedly mounted on the top of the slide table 14, and a bracket 16 is fixedly mounted on the top of the U-shaped plate 15. A rotating shaft 17 is rotatably mounted between the two brackets 16. The rotating shaft 17 passes through the brackets 16 and extends to one side of the brackets 16. A stepper motor 18 is fixedly mounted on one side of one of the brackets 16. The output end of the stepper motor 18 is fixedly connected to the rotating shaft 17. The stepper motor 18 can control the direction of rotation of the rotating shaft 17 to control the up and down movement of the stirrer 23, so that the stirrer 23 can reach the designated position for cleaning.
[0031] As attached Figure 1 , 5 As shown, two cables 19 are fixedly installed on the outer side of the rotating shaft 17, and two guide pulley groups 20 are fixedly installed on one side of the U-shaped plate 15. The outer side of the cable 19 is fixedly connected to the guide pulley group 20. A sealing cover 21 is fixedly installed at one end of the cable 19. When the cable 19 is working, it can drive the sealing cover 21 to move upward under the guidance of the guide pulley group 20, which reduces the friction on the U-shaped plate 15 and completely separates the stirrer 23 and the reaction vessel body 24, avoiding contact friction between the two and causing damage to the stirrer 23.
[0032] As attached Figure 1 , 2As shown, a feed valve 22 is fixedly installed on the top of the sealing cover 21, and a stirrer 23 is fixedly installed on the bottom of the sealing cover 21. A reaction vessel body 24 is installed at the bottom of the stirrer 23. The stirrer 23 is an important component of the reaction vessel and is used to stir the materials that need to produce an acidification reaction, so as to achieve a full reaction effect.
[0033] As attached Figure 5 As shown, the bottom of the drum-shaped brush cylinder 8 is provided with a water storage box 25. The water storage box 25 is slidably connected to the side frame 1. A water outlet pipe 26 is provided through the rear side of the water storage box 25. The water storage box 25 can temporarily store the sewage flowing down when cleaning the agitator 23 and discharge it through the water outlet pipe 26 to prevent the sewage from polluting the ground.
[0034] The usage process of this utility model is as follows: (Refer to the appendix of the instruction manual) Figures 1-5 As shown, when the agitator 23 of the reactor needs cleaning after prolonged use, the stepper motor 18 is started to drive the rotating shaft 17 to rotate, which in turn drives the cable 19 to work. Under the guidance of the guide pulley group 20, the cable 19 drives the sealing cover 21 to move upward. The sealing cover 21 then drives the agitator 23 to move upward until it is completely separated from the reactor body 24. Then, the electric slide rail 13 is started to drive the slide table 14 to move the U-shaped plate 15. The U-shaped plate 15 then drives the cable 19 and the agitator 23 to move to the top of the water storage box 25. Finally, the stepper motor 18 is started to drive the rotating shaft 17 to rotate. When the rotating shaft 17 reverses and drives the agitator 23 downward to near the top of the water storage box 25, the electric push rod 3 is activated to drive the L-shaped plate 4 to move the rotating shaft 6 to the agitator 23. The motor 5 is activated to drive the rotating shaft 6 to rotate, and the rotating shaft 6 drives the gear 7 to rotate, so that the two rotating shafts 6 rotate together. The rotating shaft 6 then drives the drum-shaped brush 8 to rotate. At the same time, the water pump 9 is activated to pump the cleaning liquid in the water tank 10 to the spray pipe 11 and spray it onto the agitator 23 to clean the agitator 23. The clean wastewater flows down from the agitator 23 to the water storage box 25 and is then discharged from the outlet pipe 26.
[0035] Although the present invention has been described in detail above with general descriptions and specific embodiments, some modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all such modifications or improvements made without departing from the spirit of the present invention fall within the scope of protection claimed by the present invention.
[0036] The terms such as "upper," "lower," "left," "right," and "middle" used in this specification are merely for clarity of description and are not intended to limit the scope of implementation of this utility model. Any changes or adjustments to their relative relationships, without substantially altering the technical content, shall also be considered within the scope of implementation of this utility model.
Claims
1. A mixing acidification vessel, comprising two side supports (1), characterized in that: A cleaning mechanism is provided between the two side frames (1); The cleaning mechanism includes a connecting plate (2) fixed to one side of the side frame (1). Two electric push rods (3) are fixedly provided on one side of the connecting plate (2). An L-shaped plate (4) is fixedly provided at one end of the electric push rod (3). A motor (5) is fixedly provided at the top of the L-shaped plate (4). Two rotating shafts (6) are rotatably connected to the bottom of the L-shaped plate (4). Both rotating shafts (6) pass through the L-shaped plate (4) and extend to the top of the L-shaped plate (4). Gears (7) are fixedly provided on the outer side of both rotating shafts (6). The two gears (7) mesh with each other. A drum-shaped brush cylinder (8) is provided at the bottom of the gear (7). The drum-shaped brush cylinder (8) is fixedly connected to the rotating shaft (6). One of the rotating shafts (6) is fixedly connected to the output end of the motor (5).
2. The mixing acidification reactor as described in claim 1, characterized in that: A water pump (9) is provided on one side of the motor (5). The water pump (9) is fixedly connected to the L-shaped plate (4). A water tank (10) is provided through the input end of the water pump (9), and a water spray pipe (11) is provided through the output end of the water pump (9).
3. The mixing acidification reactor as described in claim 2, characterized in that: The water tank (10) is provided with a slide (12) on the top, the slide (12) is fixedly connected to the side frame (1), the slide (12) is fixedly provided with an electric slide rail (13) on the top, and the electric slide rail (13) is provided with a slide table (14) on the top.
4. The mixing acidification reactor as described in claim 3, characterized in that: A U-shaped plate (15) is fixedly provided on the top of the slide (14), and a bracket (16) is fixedly provided on the top of the U-shaped plate (15). A rotating shaft (17) is rotatably provided between the two brackets (16). The rotating shaft (17) passes through the bracket (16) and extends to one side of the bracket (16). A stepper motor (18) is fixedly provided on one side of one of the brackets (16). The output end of the stepper motor (18) is fixedly connected to the rotating shaft (17).
5. The mixing acidification reactor as described in claim 4, characterized in that: Two cables (19) are fixedly provided on the outside of the rotating shaft (17), and two guide pulley groups (20) are fixedly provided on one side of the U-shaped plate (15). The outside of the cable (19) is fixedly connected to the guide pulley group (20), and a sealing cap (21) is fixedly provided at one end of the cable (19).
6. The mixing acidification reactor as described in claim 5, characterized in that: The top of the sealing cover (21) is fixedly provided with a feed valve (22), the bottom of the sealing cover (21) is fixedly provided with a stirrer (23), and the bottom of the stirrer (23) is provided with a reaction vessel body (24).
7. The mixing acidification reactor as described in claim 1, characterized in that: The bottom of the drum-shaped brush tube (8) is provided with a water storage box (25), the water storage box (25) is slidably connected to the side frame (1), and a water outlet pipe (26) is provided through the rear side of the water storage box (25).
Citation Information
Patent Citations
Reaction kettle capable of uniformly mixing and used for acidification in production of copper sulfate
CN216573081U