Ceramic tile production waxing equipment

By designing a tile waxing equipment, which utilizes motor-controlled brush rollers and nozzles to automate the waxing process, the problem of low efficiency in traditional waxing is solved, and the uniformity and waterproof performance of the wax layer on the tile surface are improved.

CN223698102UActive Publication Date: 2025-12-23QINHUANGDAO ODEN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423068540.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-12-23
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

In the existing technology, the wax coating of existing ceramic tiles before production is inefficient, affecting production efficiency and making it difficult to ensure that the tile surface has sufficient dust-proof and waterproof effects.

Method used

A ceramic tile waxing equipment was designed, including a support mechanism, a linear pushing mechanism, a lifting mechanism, a spraying mechanism, and a linear moving mechanism. The movement of the brush roller and the nozzle is controlled by a drive motor and a stepper motor to achieve automated waxing of ceramic tiles.

Benefits of technology

It improves the efficiency of tile waxing, ensures a uniform wax layer on the tile surface, increases production efficiency, and ensures dust and water resistance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223698102U_ABST
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Abstract

The utility model provides ceramic tile production waxing equipment which comprises a supporting mechanism, the supporting mechanism comprises a square supporting plate supported on the ground, an upper frame is installed on the surface of the top of the square supporting plate, first concave open grooves are formed in the two sides of the top of the upper frame, and linear pushing mechanisms are installed in the middles of the first concave open grooves. The linear pushing mechanism comprises a sliding supporting rod arranged at the top of the first concave open groove, a concave frame is installed in the middle of the side wall of the sliding supporting rod, a side wall support is installed in the middle of the concave frame, a first trapezoidal support is arranged in the middle of the side wall support, and a second concave open groove is formed in the surface of the first trapezoidal support. An I-shaped support is transversely installed in the middle of the groove position of the second concave open groove, a connecting supporting rod is transversely installed in the middle of the I-shaped support, and the square supporting plate and the concave open grooves are used for extending and adjusting the position of the rolling brush end.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic tile production technology, specifically to a ceramic tile waxing equipment. Background Technology

[0002] Ceramic tiles are a type of acid- and alkali-resistant building or decorative material made primarily from refractory metal oxides and semi-metal oxides through processes such as grinding, mixing, pressing, glazing, and sintering. Their raw materials typically include clay and quartz sand, which are then treated at high temperatures to create a material with high hardness.

[0003] A search revealed a roller wax applicator with application number CN201620296557.9.

[0004] This utility model discloses a roller wax applicator, including a horizontal plate. Fixed blocks are provided on both sides of the bottom of the horizontal plate, and support legs are fixedly connected to the bottom of the fixed blocks. The bottom of the support legs is movably connected to a roller via a rectangular shaft. A melting tank is provided on the upper surface of the horizontal plate, and a hopper is provided on the upper surface of the melting tank. A filter is provided inside the melting tank, and filter holes are provided on the outer surface of the filter, with the filter holes evenly distributed on the outer surface. A feed pipe is provided at the bottom of the filter, and a valve is provided on one side of the feed pipe. The feed pipe passes through the horizontal plate and communicates with a drain hole at the bottom of the brush holder. This roller wax applicator effectively solves the problem that handheld waxers are difficult to use for waxing objects requiring hair removal. The waxing process is time-saving and labor-saving. After waxing, the hair removal device can thoroughly remove hair from the object, resulting in good effect, high efficiency, simple structure, portability, practicality, and low cost.

[0005] Before traditional tile production, a layer of tile wax is applied to the tile surface to prevent dust from settling on the surface and causing cleaning difficulties. This ensures that the tile has a sufficient layer of dust-proof coating, is waterproof, and avoids the residue of pollutants. However, applying the wax layer is difficult, manual waxing is inefficient, and the weight of the tile itself obviously affects production efficiency when handled repeatedly. Utility Model Content

[0006] The purpose of this invention is to provide a ceramic tile production waxing equipment to solve the problem mentioned in the background art. In order to prevent dust from falling on the surface of ceramic tiles and causing cleaning difficulties, a layer of ceramic tile wax needs to be applied to the surface of the ceramic tiles in advance, so as to ensure that the ceramic tiles can have a sufficient amount of dust-proof layer on their surface, waterproof and avoid the problem of pollutant residue.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a ceramic tile production waxing equipment, comprising a support mechanism, the support mechanism comprising a square support plate supported by the ground, an upper frame mounted on the top surface of the square support plate, a first concave groove being provided on both sides of the top of the upper frame, and a linear pushing mechanism being installed in the middle of the first concave groove;

[0008] The linear pushing mechanism includes a sliding support rod formed at the top of a first concave slot. A concave frame is installed in the middle of the side wall of the sliding support rod. A side wall bracket is installed in the middle of the concave frame. A first trapezoidal bracket is provided in the middle of the side wall bracket. A second concave slot is formed on the surface of the first trapezoidal bracket. An I-shaped bracket is installed laterally in the middle of the slot of the second concave slot. A connecting support rod is installed laterally in the middle of the I-shaped bracket.

[0009] As a preferred embodiment of this utility model: a fitting support plate is horizontally installed in the middle of the connecting support rod, a drive roller is installed in the middle of the bottom end of the fitting support plate, a brush roller is sleeved on the surface of the drive roller, an outer frame bracket is covered on the top of the drive roller, a second trapezoidal bracket is installed on the side wall of the outer frame bracket, and a fixed bearing is embedded in the middle of the second trapezoidal bracket.

[0010] A first drive motor is installed at one end of the brush roller, and the output end of the first drive motor is connected to one end of the brush roller for transmission.

[0011] As a preferred embodiment of this utility model: a lifting mechanism is installed at the top of the second concave slot.

[0012] The lifting mechanism includes a drive base installed in the middle of the sliding support rod. A first drive screw is provided in the middle of the drive base. A second drive motor is installed at the top of the first drive screw. The output end of the second drive motor is connected to the surface of the first drive screw for transmission.

[0013] As a preferred embodiment of this utility model: a pump is installed on the surface of the first drive screw, a circular slot is opened in the middle of the top of the pump, a sealing conduit is connected to the top of the circular slot, and a spraying mechanism is installed at the end of the fitting support plate.

[0014] The spraying mechanism includes an arc-shaped bracket installed on the side wall of the support plate. A connecting conduit is installed laterally at the bottom of the arc-shaped bracket, and a control nozzle for spraying is sealed and connected to the bottom of the connecting conduit.

[0015] As a preferred embodiment of this utility model: a linear moving mechanism is further installed in the middle of the square support plate.

[0016] The linear movement mechanism includes a support base installed at the top center of a square support plate, a connecting rod installed at the top center of the support base, a stepper motor installed at the top of the connecting rod, and the output end of the stepper motor penetrating the side wall of the connecting rod.

[0017] As a preferred embodiment of this utility model: a second drive screw is installed at the end of the stepper motor, a square frame is covered on the outside of the second drive screw, the back of the square frame is fixedly attached to the side wall surface of the connecting pole, a trapezoidal base is installed at the end of the second drive screw, an annular sleeve is sleeved at the bottom of the trapezoidal base, a bearing plate is installed at the top of the annular sleeve, a tile placement tray is installed at the top of the bearing plate, and the bottom surface of the tile placement tray is fitted together.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1) The square support plate and concave groove are used to extend and adjust the position of the roller brush end. The drive motor is used to control the extension of the drive screw at the output end after being powered on. After the extension of the drive screw, the position of the I-shaped bracket is adjusted. The support state of the I-shaped bracket extends to the surface of the support plate to lift and improve the distance between the bracket and the upper and lower lifting mechanism, making it convenient for personnel to coat the corresponding tile surface, improving the coating efficiency and ensuring that the coating layer can be easily applied in batches.

[0020] 2) The stepper motor used controls the rotation of the drive screw after being powered on. When the drive screw rotates, it controls the movement of the guide trapezoidal base back and forth. The position of the tile placement tray is changed by the connection state of the annular sleeve. The control nozzle is transferred along one end of the sealed guide tube after being powered on with the pump body of the extraction pump, which facilitates the power supply to the drive motor and realizes the transmission of the roller structure of the brush roller. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the linear movement mechanism of this utility model;

[0023] Figure 3 This is a schematic diagram of the extraction pump structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the spraying mechanism of this utility model;

[0025] Figure 5 This is a schematic diagram of the stepper motor structure of this utility model;

[0026] Figure 6This is a schematic diagram of the lifting mechanism of this utility model.

[0027] In the diagram: 1. Support mechanism; 11. Square support plate; 12. Upper frame; 13. First concave slot;

[0028] 2. Linear pushing mechanism; 21. Sliding strut; 22. Concave frame; 23. Side wall support; 24. First trapezoidal support; 25. Second concave slot; 26. I-shaped support; 27. Connecting strut; 28. Adhesive support plate; 29. ​​Drive roller; 291. Brush roller; 292. Outer frame support;

[0029] 292. Outer frame support; 293. Second trapezoidal support; 294. First drive motor;

[0030] 3. Lifting mechanism; 31. Drive base; 32. First drive screw; 33. Second drive motor; 34. Extraction pump; 35. Circular slot; 36. Sealed conduit;

[0031] 4. Spraying mechanism; 41. Arc-shaped support; 42. Connecting conduit; 43. Control nozzle;

[0032] 5. Linear moving mechanism; 51. Bearing base; 52. Connecting upright; 53. Stepper motor; 54. Second drive screw; 55. Square frame; 56. Trapezoidal base; 57. Annular sleeve; 58. Bearing plate; 59. Tile placement tray. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Please see Figure 1 - Figure 6 This utility model provides a technical solution: a ceramic tile production waxing equipment, including a support mechanism 1, the support mechanism 1 including a square support plate 11 supported by the ground, an upper frame 12 installed on the top surface of the square support plate 11, a first concave groove 13 opened on both sides of the top of the upper frame 12, and a linear pushing mechanism 2 installed in the middle of the first concave groove 13.

[0035] The linear pushing mechanism 2 includes a sliding support rod 21 formed at the top of the first concave slot 13. A concave frame 22 is installed in the middle of the side wall of the sliding support rod 21. A side wall bracket 23 is installed in the middle of the concave frame 22. A first trapezoidal bracket 24 is provided in the middle of the side wall bracket 23. A second concave slot 25 is formed on the surface of the first trapezoidal bracket 24. An I-shaped bracket 26 is installed laterally in the middle of the slot of the second concave slot 25. A connecting support rod 27 is installed laterally in the middle of the I-shaped bracket 26.

[0036] In this embodiment: a fitting support plate 28 is horizontally installed in the middle of the connecting support rod 27, a drive roller shaft 29 is installed in the middle of the bottom end of the fitting support plate 28, a brush roller 291 is sleeved on the surface of the drive roller shaft 29, an outer frame bracket 292 is covered on the top of the drive roller shaft 29, a second trapezoidal bracket 293 is installed on the side wall of the outer frame bracket 292, and a fixed bearing is embedded in the middle of the second trapezoidal bracket 293;

[0037] A first drive motor 294 is installed at the end of the brush roller 291, and the output end of the first drive motor 294 is connected to one end of the brush roller 291 for transmission.

[0038] The drive roller shaft 29 and the brush roller 291 are used. The brush roller 291, which is sleeved on the surface of the drive roller shaft 29, is used for coating. After the operation is completed, the wax is applied and the coating is carried out.

[0039] In this embodiment: a lifting mechanism 3 is installed at the top of the second concave slot 25.

[0040] The lifting mechanism 3 includes a drive base 31 installed in the middle of the sliding support rod 21. A first drive screw 32 is provided in the middle of the drive base 31. A second drive motor 33 is installed at the top of the first drive screw 32. The output end of the second drive motor 33 is connected to the surface of the first drive screw 32 for transmission.

[0041] The system employs a first drive screw 32 and a second drive motor 33. When the second drive motor 33 is powered on, it controls the first drive screw 32 to rotate in place, guiding the drive base 31 to move back and forth, thereby changing the position of the tile and its displacement.

[0042] In this embodiment: a pump 34 is installed on the surface of the first drive screw 32, a circular slot 35 is provided at the middle of the top of the pump 34, a sealing conduit 36 ​​is connected to the top of the circular slot 35, and a spraying mechanism 4 is installed at the end of the fitting support plate 28.

[0043] The spraying mechanism 4 includes an arc-shaped bracket 41 installed on the side wall of the support plate 28. A connecting conduit 42 is horizontally installed at the bottom of the arc-shaped bracket 41. The bottom of the connecting conduit 42 is sealed and connected to a control nozzle 43 for spraying.

[0044] The control nozzle 43 and the connecting conduit 42 are connected, and the desired wax liquid is sprayed from the surface of the control nozzle 43 to complete the coating.

[0045] In this embodiment: a linear moving mechanism 5 is also installed in the middle of the square support plate 11.

[0046] The linear movement mechanism 5 includes a support base 51 installed at the top center of the square support plate 11. A connecting rod 52 is installed at the top center of the support base 51. A stepper motor 53 is installed at the top of the connecting rod 52. The output end of the stepper motor 53 passes through the side wall of the connecting rod 52.

[0047] The connecting rod 52 and the stepper motor 53 are used. When the stepper motor 53 is powered on, it moves the connecting rod 52 to complete the displacement of the linear moving mechanism 5.

[0048] In this embodiment: a second drive screw 54 is installed at the end of the stepper motor 53, and a square frame 55 is fitted over the outside of the second drive screw 54. The back of the square frame 55 is fixed to the side wall surface of the connecting rod 52. A trapezoidal base 56 is installed at the end of the second drive screw 54. An annular sleeve 57 is fitted at the bottom of the trapezoidal base 56. A bearing plate 58 is installed at the top of the annular sleeve 57. A tile placement tray 59 is installed at the top of the bearing plate 58. The bottom surface of the tile placement tray 59 is fitted together.

[0049] The annular sleeve 57 and the bearing plate 58 are used to achieve a transmission connection, and the tile is placed on the surface of the tile placement tray 59.

[0050] Step 1: Placing and mounting the tiles;

[0051] At this point, the personnel line is used to place the tile to be waxed onto the surface of the tile placement tray 59. The stepper motor 53 is started, and the motor drives the second drive screw 54 to rotate. According to the output end of the stepper motor 53, the second drive screw 54 is rotated. Through the rotation of the stepper motor 53, the rotation of the second drive screw 54 is controlled, thereby scheduling the front and back displacement of the surface of the trapezoidal base 56 until the surface of the annular sleeve 57 is controlled to slide back and forth along the top of the square frame 55. At this moment, the annular sleeve 57 reaches the surface of the tile, and then the position of the tile placement tray 59 is changed. The tile is pulled to the specific position through the surface of the tile placement tray 59 in a straight line.

[0052] Step 2: Transfer the tiles here and then apply the coating.

[0053] At this time, the user turns on the first drive motor 294 driven by the motor, and then controls the rotation of the brush roller 291. The wax is applied by rotating the drive roller shaft 29. The wax can stick to the surface of the brush roller 291 and be applied evenly.

[0054] At this point, the wax is sprayed out by adjusting the nozzle 43 and energizing the external extraction pump 34. The liquid is transferred through the area of ​​the extraction pump 34, and finally, the circular slot 35 and the sealed conduit 36 ​​are used to transfer the liquid. The extraction pump 34 pressurizes the liquid, which is used to support and place the tile. The wax is then sprayed onto the surface of the tile step by step according to each nozzle, and then cleaned by the roller. In addition, to ensure that the tile surface is coated, the distance between the connecting support rod 27 and the tile placement plate 59 is adjusted, and the second drive screw 54 is started to rotate, controlling the front and back displacement of the surface of the annular sleeve 57 until the position of the tile placement plate 59 is controlled, thus completing the coating of the tile.

[0055] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A ceramic tile waxing equipment, comprising a support mechanism (1), characterized in that, The support mechanism (1) includes a square support plate (11) that supports the ground. An upper frame (12) is installed on the top surface of the square support plate (11). A first concave slot (13) is opened on both sides of the top of the upper frame (12). A linear pushing mechanism (2) is installed in the middle of the first concave slot (13). The linear pushing mechanism (2) includes a sliding support rod (21) opened on the top of the first concave slot (13). A concave frame (22) is installed in the middle of the side wall of the sliding support rod (21). A side wall bracket (23) is installed in the middle of the concave frame (22). A first trapezoidal bracket (24) is provided in the middle of the side wall bracket (23). A second concave slot (25) is opened on the surface of the first trapezoidal bracket (24). An I-shaped bracket (26) is installed laterally in the middle of the slot of the second concave slot (25). A connecting support rod (27) is installed laterally in the middle of the I-shaped bracket (26).

2. The ceramic tile waxing equipment according to claim 1, characterized in that: A fitting support plate (28) is horizontally installed in the middle of the connecting support rod (27). A drive roller shaft (29) is installed in the middle of the bottom end of the fitting support plate (28). A brush roller (291) is sleeved on the surface of the drive roller shaft (29). An outer frame bracket (292) is covered on the top of the drive roller shaft (29). A second trapezoidal bracket (293) is installed on the side wall of the outer frame bracket (292). A fixed bearing is embedded in the middle of the second trapezoidal bracket (293). A first drive motor (294) is installed at the end of the brush roller (291), and the output end of the first drive motor (294) is connected to one end of the brush roller (291) for transmission.

3. The ceramic tile waxing equipment according to claim 2, characterized in that: The top of the second concave slot (25) is equipped with a lifting mechanism (3): The lifting mechanism (3) includes a drive base (31) installed in the middle of the sliding support rod (21). The drive base (31) is provided with a first drive screw (32) in the middle. A second drive motor (33) is installed at the top of the first drive screw (32). The output end of the second drive motor (33) is connected to the surface of the first drive screw (32) for transmission.

4. The ceramic tile waxing equipment according to claim 3, characterized in that: A pump (34) is installed on the surface of the first drive screw (32). A circular slot (35) is opened in the middle of the top of the pump (34). A sealing conduit (36) is connected to the top of the circular slot (35). A spraying mechanism (4) is installed at the end of the fitting support plate (28). The spraying mechanism (4) includes an arc-shaped bracket (41) installed on the side wall of the fitting support plate (28). A connecting conduit (42) is installed laterally at the bottom of the arc-shaped bracket (41). The bottom of the connecting conduit (42) is sealed and connected to a control nozzle (43) for spraying.

5. A ceramic tile waxing equipment according to claim 1, characterized in that: A linear moving mechanism (5) is also installed in the middle of the square support plate (11): The linear moving mechanism (5) includes a bearing base (51) installed at the middle of the top of a square support plate (11). A connecting rod (52) is installed at the middle of the top of the bearing base (51). A stepper motor (53) is installed at the top of the connecting rod (52). The output end of the stepper motor (53) passes through the side wall of the connecting rod (52).

6. The ceramic tile waxing equipment according to claim 5, characterized in that: The stepper motor (53) is equipped with a second drive screw (54) at its end. A square frame (55) is fitted over the second drive screw (54). The back of the square frame (55) is fixed to the side wall of the connecting rod (52). A trapezoidal base (56) is installed at the end of the second drive screw (54). An annular sleeve (57) is fitted at the bottom of the trapezoidal base (56). A bearing plate (58) is installed at the top of the annular sleeve (57). A tile placement tray (59) is installed at the top of the bearing plate (58). The bottom surface of the tile placement tray (59) is fitted together.

Citation Information

Patent Citations

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