Device for removing aluminum slag of cold drum

By designing a device to remove aluminum dross from the cold drum, the problem of aluminum dross leaving marks during the coating process is solved by using a cleaning scraper to remove the dross and an adhesive roller to absorb it. This achieves cleaning and efficient cleaning of the surface of the coating cold drum.

CN223698614UActive Publication Date: 2025-12-23JIANGYIN NANOPORE INNOVATIVE MATERIALS TECH LTD
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Patent Information

Application Number
CN202423244274.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-23
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

During the coating process, molten aluminum accumulates on the surface of the coating drum, forming aluminum dross, which causes the film surface to be uneven, affecting the quality and appearance of the film roll.

Method used

A device for removing aluminum dross from a cold drum has been designed, including a cleaning scraper and a sticking roller. The cleaning scraper is driven by a drive mechanism to scrape off the aluminum dross, the sticking roller adsorbs the aluminum dross, and the impurities are sucked up by a negative pressure suction nozzle.

Benefits of technology

It effectively removes aluminum dross from the surface of the coating drum, ensuring a smooth film roll surface, improving the quality and appearance of the film roll, and enhancing the cleanliness and efficiency of the coating process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for removing aluminum slag of a cold drum, which relates to the technical field of aluminum slag removal and comprises a coating cold drum, a positioning base arranged above the side of the coating cold drum, a mounting support leg fixedly mounted at the bottom of the positioning base, a cleaning mechanism arranged on the mounting support leg and comprising a mounting shaft rotatably mounted on the mounting support leg, an L-shaped frame body is fixedly mounted on the mounting shaft, a knife rest positioning knife rest is fixedly mounted at one end of the L-shaped frame body, a cleaning scraper and an adsorption nozzle are fixedly mounted on the positioning knife rest, a sticking roller is rotatably mounted at the other end of the positioning knife rest, a driving mechanism is arranged on the L-shaped frame body, a movable shaft is rotatably mounted on the L-shaped frame body, and a worm gear is fixedly mounted at one end of the mounting shaft; a worm is rotationally installed on the side wall of the installation supporting foot, and the worm gear and the worm are meshed together. According to the device for removing the aluminum slag of the cold drum, the surface of the coating cold drum can be rapidly cleaned through the matching schematic diagram of the cleaning mechanism and the driving mechanism.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of aluminium slag cleaning, and particularly relates to a device for removing aluminium slag from a cold drum. BACKGROUND

[0002] The coated cooling drum is composed of an outer cylinder, an inner cylinder and a middle shaft. The embedded cooling flow channel maintains the low temperature state of the surface of the coated drum by circulating cooling liquid. During the coating process, the coated drum not only provides stable support, but also removes the radiant heat of the coated material through efficient heat exchange, effectively preventing the deformation of the thin film due to heat, and ensuring the coating quality and uniformity. The coated cooling drum is widely used in high-barrier food packaging, gold and silver wire manufacturing and other fields. Its advantages lie in accurate control of the coating temperature, improved production efficiency, and reduced energy consumption and production cost.

[0003] During the coating process, if the heating step of the evaporation boat is completed and the aluminum liquid cannot spread uniformly, it usually means that the molten pool range of the evaporation boat is relatively small. In this case, the aluminum liquid is easy to accumulate in the evaporation boat, forming an aluminum accumulation phenomenon. As the temperature of the accumulated aluminum liquid rises, it will start to boil, and the gas bubbles generated during the boiling process may cause the aluminum liquid to splash. The splashing of the aluminum liquid is a serious problem because it may cause the base film to be burned through. Once the aluminum liquid penetrates the base film, it will directly contact the surface of the coated cold drum and cool and solidify there. However, the aluminum slag after cooling and solidification is not taken away with the movement of the base film, but remains on the surface of the coated cold drum. When the coated cold drum rotates one circle, these aluminum slags will press out a concave-convex point on the film surface. Finally, when the film roll is wound, these periodically appearing concave-convex points will leave obvious marks on the film roll, affecting the quality and appearance of the film roll. Therefore, a device for removing aluminum slag from a cold drum is proposed. SUMMARY

[0004] The utility model aims at providing a device for removing aluminum slag from a cold drum to solve the problem that aluminum slag leaves marks on the film surface in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a device for removing aluminum slag from a cold drum, comprising a coated cold drum, a positioning base is arranged on the upper side of the coated cold drum, an installation support foot is fixedly installed at the bottom of the positioning base, a cleaning mechanism is arranged on the installation support foot, the cleaning mechanism comprises an installation shaft rotatably installed on the installation support foot, an L-shaped frame body is fixedly installed on the installation shaft, a positioning knife holder is fixedly installed at one end of the L-shaped frame body, a cleaning scraper and a suction nozzle are fixedly installed on the positioning knife holder, a sticky roller is rotatably installed at the other end of the positioning knife holder, and a driving mechanism is arranged on the L-shaped frame body.

[0006] Preferably, the L-shaped frame body is rotatably provided with a movable shaft, one end of the mounting shaft is fixedly provided with a worm gear, and the side wall of the mounting leg is rotatably provided with a worm.

[0007] Preferably, the L-shaped frame body is rotatably provided with a movable shaft, one end of the mounting shaft is fixedly provided with a worm gear, and the side wall of the mounting leg is rotatably provided with a worm.

[0008] Preferably, the L-shaped frame body is rotatably provided with a movable shaft, one end of the mounting shaft is fixedly provided with a worm gear, and the side wall of the mounting leg is rotatably provided with a worm.

[0009] Preferably, the L-shaped frame body is rotatably provided with a movable shaft, one end of the mounting shaft is fixedly provided with a worm gear, and the side wall of the mounting leg is rotatably provided with a worm.

[0010] Preferably, the L-shaped frame body is rotatably provided with a movable shaft, one end of the mounting shaft is fixedly provided with a worm gear, and the side wall of the mounting leg is rotatably provided with a worm.

[0011] Preferably, the L-shaped frame body is rotatably provided with a movable shaft, one end of the mounting shaft is fixedly provided with a worm gear, and the side wall of the mounting leg is rotatably provided with a worm.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] 1、 in the application, under the driving of the worm rotation, the worm gear rotates, and then promotes the rotation of the mounting shaft. The rotation of the mounting shaft drives the rotation of the L-shaped frame body, and the rotation of the L-shaped frame body makes the sticky roller adhere to the surface of the coating cold drum. When the sticky roller closely adheres to the surface of the coating cold drum, the double-head motor can be activated, and the clutch at one end thereof is brought into engagement state to realize the driving rotation of the double-head motor to the sticky roller. Subsequently, the rotation of the sticky roller can effectively adsorb the aluminum slag on the surface of the coating cold drum.

[0014] 2, in the application, under the drive of the counter-rotating worm, the L-shaped frame body will also rotate in reverse, thereby prompting the end of the cleaning scraper to contact the surface of the coated cold drum. During the rotation of the coated cold drum, the cleaning scraper will be used to remove the aluminum slag points on the surface. During the removal of the aluminum slag points, the clutch at the other end of the double-head motor is kept in engagement state, so that the double-head motor can drive the fan blade to rotate at high speed in the volute. The high-speed rotating fan blade will suck out the air in the suction nozzle, forming a negative pressure environment, thereby realizing the suction of the removed impurities. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the overall structure schematic view of the utility model;

[0016] Figure 2 It is the local structure schematic view of the utility model;

[0017] Figure 3 It is the cleaning mechanism schematic view of the utility model;

[0018] Figure 4 It is the utility model Figure 2 The enlarged view of A in the utility model;

[0019] Figure 5 It is the driving mechanism schematic view of the utility model.

[0020] Marked number in drawing: 1, coated cold drum; 2, mounting foot; 3, positioning base; 4, cleaning mechanism; 401, cleaning scraper; 402, suction nozzle; 403, positioning knife holder; 404, mounting shaft; 405, sticky roller; 406, worm; 407, worm wheel; 408, movable shaft; 409, L-shaped frame body; 5, driving mechanism; 501, double-head motor; 502, clutch; 503, speed reducer; 504, positioning sleeve; 505, air suction pipeline; 506, volute; 507, fan blade. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model, apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0022] As Figure 1 And Figure 2The utility model provides a kind of technical scheme of the device for removing cold drum aluminum slag, including coating cold drum 1, and coating cold drum 1 side upper portion is equipped with positioning base 3, and positioning base 3 bottom is fixedly installed with mounting leg 2, and mounting leg 2 is equipped with cleaning mechanism 4, and L-shaped frame body 409 is fixedly installed on mounting shaft 404, and L-shaped frame body 409 one end is fixedly installed with positioning tool rest 403, and positioning tool rest 403 is fixedly installed with cleaning scraper 401 and suction nozzle 402, and L-shaped frame body 409 is equipped with driving mechanism 5, and the cooperation schematic diagram of cleaning mechanism 4 and driving mechanism 5, coating cold drum 1 surface can be cleaned quickly.

[0023] As Figure 2 , Figure 3 and Figure 4 The cleaning mechanism 4 includes a mounting shaft 404 rotatably mounted on the mounting leg 2, an L-shaped frame body 409 fixedly installed on the mounting shaft 404, a positioning tool rest 403 fixedly installed on one end of the L-shaped frame body 409, a cleaning scraper 401 and a suction nozzle 402 fixedly installed on the positioning tool rest 403, a sticky roller 405 rotatably mounted on the other end of the positioning tool rest 403, a movable shaft 408 rotatably mounted on the L-shaped frame body 409, a worm gear 407 fixedly installed on one end of the mounting shaft 404, a worm 406 rotatably mounted on the side wall of the mounting leg 2, and the worm gear 407 is meshed with the worm 406, and the L-shaped frame body 409 is provided with a shaft, and the movable shaft 408 is rotatably mounted on the L-shaped frame body 409 through the bearing.

[0024] Specifically, when the operator rotates the worm 406, the worm 406 will mesh with the worm gear 407 through its spiral structure, and then the worm gear 407 will start to rotate. With the rotation of the worm gear 407, it will transmit power to the mounting shaft 404, so that the mounting shaft 404 also starts to rotate. The rotation of the mounting shaft 404 drives the L-shaped frame body 409 connected thereto to rotate around the shaft center. The rotating action of the L-shaped frame body 409 enables the cleaning scraper 401 and the sticky roller 405 to contact the surface of the coating cold drum 1 respectively. Through this contact, the cleaning scraper 401 can scrape off the excess material on the surface of the coating cold drum 1, and the sticky roller 405 can absorb the residual tiny particles, so as to realize the thorough cleaning of the surface of the coating cold drum 1.

[0025] As Figure 2 and Figure 5As shown, the driving mechanism 5 comprises a positioning sleeve 504 fixedly installed on the L-shaped frame body 409, a double-head motor 501 and a volute 506 fixedly installed in the positioning sleeve 504, clutches 502 arranged at both ends of the double-head motor 501, a speed reducer 503 arranged at one end of the double-head motor 501, the double-head motor 501 fixedly installed on the movable shaft 408 at one end, a fan blade 507 fixedly installed on the other end of the double-head motor 501, and an air suction pipeline 505 connected to the volute 506, the double-head motor 501 being installed at one end of the movable shaft 408 through the positioning sleeve 504.

[0026] Specifically, after the sticky roller 405 is attached to the surface of the film-coated cold drum 1, the double-head motor 501 can be started, and the clutch 502 at one end of the double-head motor 501 is controlled to be in the engaged state, so that the power of the double-head motor 501 can be used to drive the sticky roller 405 to rotate. With the rotation of the sticky roller 405, it can effectively adsorb the aluminum slag on the surface of the film-coated cold drum 1, thereby removing the impurities on the surface. At the same time, if the clutch 502 at the other end of the double-head motor 501 is also in the engaged state, the double-head motor 501 will drive the fan blade 507 to rotate at high speed in the volute 506. This high-speed rotation will suck out the air in the suction nozzle 402, thereby forming a negative pressure environment inside the suction nozzle 402. This negative pressure environment can effectively adsorb the removed impurities, ensuring the cleanliness and efficiency of the film-coating process.

[0027] Working principle: when in use, the film-coated cold drum 1 can be controlled to rotate, and after the film-coated cold drum 1 rotates, the worm 406 can be rotated, and after the worm 406 is rotated, it will drive the worm gear 407 to rotate, and after the worm gear 407 is rotated, it will drive the mounting shaft 404 to rotate, and after the mounting shaft 404 is rotated, it will drive the L-shaped frame body 409 to rotate, and after the L-shaped frame body 409 is rotated, it will drive the sticky roller 405 to rotate and attach to the surface of the film-coated cold drum 1, and after the sticky roller 405 is attached to the surface of the film-coated cold drum 1, the double-head motor 501 can be started and the clutch 502 at one end of the double-head motor 501 is controlled to be in the engaged state, so that the double-head motor 501 drives the sticky roller 405 to rotate, and after the sticky roller 405 rotates, it can adsorb the aluminum slag on the surface of the film-coated cold drum 1, and then the worm 406 can be reversely rotated, and after the worm 406 is reversely rotated, it will drive the L-shaped frame body 409 to reversely rotate, so that the distal end of the cleaning scraper 401 abuts against the surface of the film-coated cold drum 1, and in the process of rotating the film-coated cold drum 1, the aluminum slag points on the surface of the film-coated cold drum 1 are scraped off by the cleaning scraper 401, and at this time, the clutch 502 at the other end of the double-head motor 501 can be controlled to be in the engaged state, and when the clutch 502 at the other end of the double-head motor 501 is in the engaged state, the double-head motor 501 will drive the fan blade 507 to rotate at high speed in the volute 506, thereby sucking out the air in the suction nozzle 402, forming a negative pressure in the suction nozzle 402, and adsorbing the removed impurities.

[0028] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. An apparatus for removing aluminum dross from a cold drum, comprising a coated cold drum (1), wherein a positioning base (3) is provided on the upper side of the coated cold drum (1), and mounting feet (2) are fixedly installed on the bottom of the positioning base (3), characterized in that: The mounting leg (2) is provided with a cleaning mechanism (4). The cleaning mechanism (4) includes a mounting shaft (404) rotatably mounted on the mounting leg (2). An L-shaped frame (409) is fixedly mounted on the mounting shaft (404). A positioning blade holder (403) is fixedly mounted on one end of the L-shaped frame (409). A cleaning scraper (401) and an suction nozzle (402) are fixedly mounted on the positioning blade holder (403). An adhesive roller (405) is rotatably mounted on the other end of the positioning blade holder (403). A driving mechanism (5) is provided on the L-shaped frame (409).

2. The device for removing aluminum dross from a cold drum according to claim 1, characterized in that: A movable shaft (408) is rotatably mounted on the L-shaped frame (409). A worm gear (407) is fixedly mounted on one end of the mounting shaft (404). A worm (406) is rotatably mounted on the side wall of the mounting leg (2), and the worm gear (407) meshes with the worm (406).

3. The device for removing aluminum dross from a cold drum according to claim 2, characterized in that: The L-shaped frame (409) is provided with a shaft, and the movable shaft (408) is rotatably mounted on the L-shaped frame (409) through a bearing.

4. The device for removing aluminum dross from a cold drum according to claim 3, characterized in that: The L-shaped frame (409) is rotatably mounted on the mounting leg (2) via the mounting shaft (404). The adhesive roller (405) is rotatably mounted on the L-shaped frame (409) via the movable shaft (408). The suction nozzle (402) and the cleaning scraper (401) are both mounted on the L-shaped frame (409) via the positioning blade holder (403). The cleaning scraper (401) and the adhesive roller (405) are both movably mounted above the coating cold drum (1) via the L-shaped frame (409).

5. The apparatus for removing aluminum dross from a cold drum according to claim 4, characterized in that: The drive mechanism (5) includes a positioning sleeve (504) fixedly installed on an L-shaped frame (409). A dual-head motor (501) and a volute (506) are fixedly installed inside the positioning sleeve (504). Both ends of the dual-head motor (501) are provided with clutches (502). One end of the dual-head motor (501) is provided with a reducer (503). One end of the dual-head motor (501) is fixedly installed on a movable shaft (408). The other end of the dual-head motor (501) is fixedly installed with a fan blade (507). An air extraction pipe (505) is connected to the volute (506).

6. The apparatus for removing aluminum dross from a cold drum according to claim 5, characterized in that: The dual-head motor (501) is mounted on one end of the movable shaft (408) via a positioning sleeve (504). One end of the dual-head motor (501) is provided with a coupling, and one end of the movable shaft (408) is connected to the output end of the dual-head motor (501) via the coupling.

7. The apparatus for removing aluminum dross from a cold drum according to claim 6, characterized in that: One end of the air extraction pipe (505) is connected to the volute (506), and the other end of the air extraction pipe (505) is connected to the suction nozzle (402). The fan blade (507) is installed inside the volute (506) by a dual-head motor (501).