Accumulation removing device of powdery material storage tank

By installing a combined system of lifting mechanism, fixed track and cleaning mechanism inside the storage tank, the problem of material accumulation on the inner wall of the storage tank is solved, achieving a safe and efficient cleaning effect and avoiding the safety hazards of manual cleaning.

CN223698789UActive Publication Date: 2025-12-23GANGCHENG GRP LIANGSHAN RUIHAI IND
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Patent Information

Application Number
CN202423074191.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-12-23
Estimated Expiration
2034-12-12

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Abstract

The utility model provides an accumulation cleaning device of a powdery material storage tank, which comprises a plurality of hoisting mechanisms which are uniformly arranged above the storage tank around the axis of the storage tank; the fixed rails are uniformly arranged on the inner wall of the storage tank around the axis of the storage tank; the accumulation removing mechanism and the storage tank are concentrically arranged, and the accumulation removing mechanism is slidably connected with the multiple fixed rails; and each steel rope is connected with one hoisting mechanism and one accumulation removing mechanism. According to the implementation mode, in the working state, the multiple lifting mechanisms pull the steel rope to drive the accumulation removing mechanism to move along the fixed rail, the outer edge of the accumulation removing mechanism can scrape materials accumulated on the inner wall of the storage tank, the materials fall off, and therefore accumulated material removing work is completed. And compared with the mode that workers enter the storage tank to conduct cleaning, the accumulation removing device can replace manpower, the possibility that safety accidents happen to the workers is avoided, and the safety and reliability of the accumulation removing device are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a storage tank technical field especially is related to a kind of powder material storage tank's cleaning device. BACKGROUND

[0002] In the use process of traditional storage tank, it can be because of not regularly cleaning, maintenance is not in place, routine inspection is insufficient etc., leading to storage tank storage volume reduction, inner wall material accumulation is serious.

[0003] Therefore, it leads to use efficiency cannot reach design requirement, and when personnel enters the inside of tank and removes material accumulation, suffocation, collapse etc. Dangerous, there is greater security risk. INVENTION CONTENTS

[0004] The content part of the utility model is used to introduce the conception in brief, these conceptions will be described in detail in the following specific embodiment part.The content part of the present disclosure is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.

[0005] The utility model provides a kind of powder material storage tank's cleaning device, to solve the technical problem mentioned in above background art part.

[0006] The powder material storage tank's cleaning device, comprising:

[0007] Multiple lifting mechanisms, are evenly arranged to the upper of storage tank around storage tank axis line;

[0008] Multiple fixed tracks, are evenly arranged to the inner wall of storage tank around storage tank axis line;

[0009] Cleaning mechanism, is concentrically arranged with the storage tank, and slidably connected with the multiple fixed tracks;

[0010] Multiple steel ropes, each steel rope is connected with one lifting mechanism and cleaning mechanism;

[0011] In working condition, multiple lifting mechanisms pull steel rope, drive cleaning mechanism to move along fixed track, and remove the material accumulation in the inner wall of storage tank.

[0012] Optionally, the lifting mechanism comprises at least one of the following: electric winch, hoist.

[0013] Optionally, multiple lifting mechanisms are arranged above the storage tank by support.

[0014] Optionally, the fixed track is made of rectangular tube.

[0015] Optionally, the outer edge of the accumulated material cleaning mechanism is provided with a plurality of grooves, and the plurality of grooves are in one-to-one sliding connection with the plurality of fixed tracks.

[0016] Optionally, the accumulated material cleaning mechanism is formed by bending a V-shaped steel, wherein the V-shaped angle is inwardly arranged.

[0017] Optionally, the thickness of the V-shaped steel is greater than 5 mm, and the width is greater than 100 mm.

[0018] Optionally, the vertical height of the V-shaped steel is 30-70 mm.

[0019] Optionally, the steel rope comprises at least one of the following: a hemp core steel wire rope, a steel core steel wire rope, a natural fiber core steel wire rope, and a synthetic fiber core steel wire rope.

[0020] Optionally, the cross-sectional diameter of the steel rope is not less than 14 mm.

[0021] The above embodiments of the utility model have the following beneficial effects: the accumulated material cleaning device of some embodiments of the utility model can effectively clean the accumulated powder material on the inner wall of the storage tank, and reduce the danger of cleaning the storage tank.

[0022] In the working state, the plurality of lifting mechanisms pull the steel rope to drive the accumulated material cleaning mechanism to move along the fixed track, and the outer edge of the accumulated material cleaning mechanism can scrape the accumulated powder material on the inner wall of the storage tank, so that the powder material falls off, thereby completing the accumulated material cleaning work.

[0023] Compared with the way that the staff enters the inside of the storage tank to clean, the accumulated material cleaning device can replace manual work, avoid the possibility of safety accidents of the staff, and improve the safety and reliability of the accumulated material cleaning device. DRAWINGS

[0024] In order to more clearly illustrate the specific embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0025] Figure 1 It is a front view of an embodiment of the accumulated material cleaning device of the powder material storage tank of the utility model;

[0026] Figure 2 It is a top view of an embodiment of the accumulated material cleaning device of the powder material storage tank of the utility model.

[0027] MARKED DESCRIPTION:

[0028] 1, lifting mechanism; 2, steel rope; 3, fixed track; 4, cleaning mechanism; 5, storage tank. DETAILED DESCRIPTION

[0029] The technical solutions of the present application will be described clearly and completely below in conjunction with the embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0030] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0031] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited. In addition, the terms "mounting", "connection", "connection" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0032] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

[0033] Please refer to Figure 1 and Figure 2 , Figure 1 is a front view of an embodiment of the powder material storage tank cleaning device of the present application; Figure 2 is a top view of an embodiment of the powder material storage tank cleaning device of the present application. As Figure 1 and Figure 2As shown, the powder material storage tank cleaning device includes four lifting mechanisms 1, four fixed tracks 3, four steel ropes 2 and a cleaning mechanism 4.

[0034] The shape of the storage tank can be cylindrical. The four lifting mechanisms 1 are evenly arranged above the storage tank 5 along the axis of the storage tank 5 through a support or other fixing device. As an example, the lifting mechanism 1 can be a winch or an electric winch. The motor power of the lifting mechanism 1 can be selected according to actual conditions.

[0035] The four fixed tracks 3 are fixed to the inner wall of the storage tank 5 along the height direction of the storage tank 5, and the fixed track 3 can be welded to the inner wall of the storage tank 5 by using a rectangular tube. The four fixed tracks 3 can be evenly arranged around the axis of the storage tank 5. The above-mentioned rectangular tube can be made of any of the following steel materials: Q235 steel, SS400 steel, 20# steel, 45# steel, Q345 steel, 16Mn steel.

[0036] The above-mentioned cleaning mechanism 4 can be arranged concentrically with the storage tank 5, and the outer edge of the cleaning mechanism 4 is slidably connected with the above-mentioned multiple fixed tracks 3. Four steel ropes 2 are also arranged correspondingly between each lifting mechanism 1 and the cleaning mechanism 4. In the working state, the lifting mechanism 1 can pull the cleaning mechanism 4 to slide along the fixed track 3 through the steel rope 2. As an example, the above-mentioned steel rope 2 can include but not limited to one of the following: hemp core wire rope, steel core wire rope, natural fiber core wire rope, synthetic fiber core wire rope. In order to improve the reliability of the cleaning device, the cross-sectional diameter of the steel rope 2 is not less than 14mm.

[0037] In order to improve the cleaning effect, the outer diameter of the cleaning mechanism 4 can be slightly smaller than the inner diameter of the storage tank 5, so that in the assembled state, the distance between the cleaning mechanism 4 and the inner wall of the storage tank 5 can be less than 10mm. By controlling the above-mentioned distance, the cleaning efficiency of the cleaning mechanism 4 can be improved.

[0038] The clearing mechanism 4 can be formed by bending a V-shaped steel, the thickness of the V-shaped steel can be greater than 5mm, and the width can be greater than 100mm. The V-shaped angle of the V-shaped steel is inwardly arranged, so that the vertical height of the V-shaped steel is 30-70mm. That is, in the assembled state, the upper wing plate of the V-shaped steel is inclined downward, so that the upper wing plate can form a slide during the clearing process, so that the accumulated powdery material slides downward along the upper wing plate, thereby improving the flow of the powdery material during the clearing process. The flow of the powdery material is also improved, and the clearing efficiency is also improved. Specifically, the above-mentioned V-shaped steel can be made of any one of the following materials: 65 manganese, manganese 18 chromium 2, manganese 13, manganese 16, manganese 13 chromium 2. Or use high-quality carbon steel, such as: 50 manganese, 45 manganese, 40 manganese, 35 manganese, 30 manganese, 25 manganese, 20 manganese (20Mn-50Mn) / 10 steel, 20 steel, 25 steel, 30 steel, 35 steel, 40 steel, 45 steel, 50 steel, 60 steel, 65 steel, 70 steel, 80 steel, etc.

[0039] A plurality of grooves can be formed on the open ends of the upper and lower wing plates of the V-shaped steel, and the plurality of grooves are slidably connected to the plurality of fixed tracks 3 one by one. In this way, the fixed track 3 can not only limit the sliding direction of the clearing mechanism 4, but also will not limit the distance between the clearing mechanism 4 and the inner wall of the storage tank 5.

[0040] The clearing device has been tested in a storage tank storing powdery material with a particle size of less than 1mm and a dense ratio of less than 2, and has good clearing effect.

[0041] It should be noted that although the above is described by taking four lifting mechanisms 1, four fixed tracks 3 and four steel ropes 2 as an example, but this is not the only one, and those skilled in the art can adjust the above-mentioned number according to the actual situation, but such changes do not exceed the protection scope of the present disclosure.

[0042] The clearing mechanism 4 of the utility model is bent by V-shaped steel, and the V-shaped angle is inwardly arranged, so that the upper wing plate is inclined downward, and the upper wing plate can form a slide during the clearing process, so that the accumulated powdery material slides downward along the upper wing plate, thereby improving the flow of the powdery material during the clearing process. The flow of the powdery material is also improved, and the clearing efficiency is also improved.

[0043] Further, the clearing device can further include a controller in communication with the above-mentioned lifting mechanism 1, and the controller can be a PLC (Programmable Logic Controller, Programmable Logic Controller). The above-mentioned controller can start the lifting mechanism 1 periodically, and pull the clearing mechanism 4 to remove the powdery material accumulated on the inner wall of the storage tank 5, thereby realizing the automation performance of the clearing device.

[0044] Finally, it should be noted that: the above embodiments are used to illustrate the technical solutions of the present application, but not limited to them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A cleaning device for a powdered material storage tank, characterized in that, include: Multiple lifting mechanisms are evenly arranged above the storage tank, surrounding its axis. Multiple fixed tracks are evenly arranged around the axis of the storage tank on the inner wall of the storage tank; The cleaning mechanism is concentrically arranged with the storage tank and slidably connected to the plurality of fixed tracks; Multiple steel ropes, each connected to a lifting mechanism and a clearing mechanism; In operation, multiple lifting mechanisms pull steel cables, causing the cleaning mechanism to move along a fixed track to remove accumulated material from the inner wall of the storage tank.

2. The cleaning device for a powdered material storage tank according to claim 1, characterized in that, The lifting mechanism includes at least one of the following: an electric winch, a hoist.

3. The cleaning device for a powdered material storage tank according to claim 1, characterized in that, Multiple lifting mechanisms are mounted above the storage tank via supports.

4. The cleaning device for a powdered material storage tank according to claim 1, characterized in that, The fixed track is made of rectangular tubing.

5. The cleaning device for a powdered material storage tank according to claim 1, characterized in that, The outer edge of the cleaning mechanism is provided with multiple grooves, which are slidably connected to multiple fixed tracks in a one-to-one correspondence.

6. The cleaning device for a powdered material storage tank according to claim 1, characterized in that, The clearing mechanism is formed by bending V-shaped steel, wherein the V-angle is set inward.

7. The cleaning device for a powdered material storage tank according to claim 6, characterized in that, The V-shaped steel has a thickness greater than 5mm and a width greater than 100mm.

8. The cleaning device for a powdered material storage tank according to claim 7, characterized in that, When assembled, the vertical height of the V-shaped steel is 30-70mm.

9. The cleaning device for a powdered material storage tank according to claim 1, characterized in that, The steel rope includes at least one of the following: hemp core steel wire rope, steel core steel wire rope, natural fiber core steel wire rope, and synthetic fiber core steel wire rope.

10. The cleaning device for a powdered material storage tank according to claim 9, characterized in that, The cross-sectional diameter of the steel rope is not less than 14 mm.