Novel aluminum-zinc-silicon plated steel plate leveling device
By installing height adjustment and transmission components on the aluminum-zinc-silicon steel plate leveling device, the problem of increased labor costs due to manual material handling was solved, and automated conveying and size adjustment were achieved, improving the convenience and flexibility of the device.
Patent Information
- Application Number
- CN202520216568.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-12
AI Technical Summary
The existing aluminum-zinc-silicon steel plate leveling device requires manual material handling during use, which increases labor costs.
A novel aluminized antimony steel plate leveling device is designed, comprising a worktable assembly, a height adjustment component installed at the bottom of the worktable assembly, a transmission component installed at the top of the worktable assembly, and a size adjustment and flattening component installed at the top of the transmission component. By installing the height adjustment component and the transmission component on the device, automated conveying and size adjustment are achieved.
It achieves automated conveying and adjustment of different steel plate sizes, reduces manual operation, lowers labor costs, and improves the ease of use and flexibility of the equipment.
Smart Images

Figure CN223698930U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of steel plate production and processing, specifically to a novel flattening device for aluminum-zinc-silicon coated steel plates. Background Technology
[0002] Aluminized zinc-coated steel sheet is a registered trademark of BIEC International Inc., and a global patent of BIEC. 31 steel mills in 22 countries worldwide have obtained production technology and licenses from BIEC International to produce aluminized zinc-coated steel sheet with a 55% aluminum-zinc alloy coating. Since its practical application in 1972, the global cumulative production of aluminized zinc-coated steel sheet has reached 24 million tons, with an annual production of approximately 3 million tons. 30-35% of aluminized zinc-coated steel sheet is used for ceilings, walls, and other building applications after color coating. Besides being a trademark of BIEC, aluminized zinc-coated steel sheet is also used in the following products registered and licensed by BIEC. During the production process, a leveling device is needed to flatten the sheet. A leveling machine uses upper and lower rollers to compress strips or sheets of a certain thickness, achieving a flattened effect. Leveling machines are typically arranged in a four-upper-five or three-upper-four-down configuration. It is equipped with transfer rollers at the front and rear. A handle at the top allows for fine adjustment of the leveling thickness accuracy.
[0003] Application number CN202023271514.0 discloses a flattening device for aluminized zinc-silicon steel plates, comprising a roller forming device and a curved surface flattening device. The roller forming device includes a second base plate, with two drive motors fixedly connected to its upper surface. A second push rod is fixedly connected to the output end of each drive motor, and a sliding block is fixedly connected to the output end of the second push rod. A rotating rod is rotatably connected to the left side wall of the sliding block, and a roller is fixedly connected to the middle of the rotating rod. The curved surface flattening device includes a first base plate and a top plate. Four guide pillars are fixedly connected between the first base plate and the top plate. An upper mold base is slidably connected to the middle of each guide pillar, and an upper mold is detachably connected to the lower surface of the upper mold base. A lower mold base is fixedly connected to the upper surface of the first base plate, and a lower mold is detachably connected to the upper surface of the lower mold base. In this invention, the combination of a roller forming machine and a curved surface flattening machine effectively improves the flatness of the steel plate after flattening.
[0004] Although the above-mentioned utility model can effectively improve the flatness of the steel plate after flattening by combining the roller forming device and the curved surface flattening device, it has a drawback: when the device is in use, manual material conveying is required on one side, which increases the manual step in the operation of the device and raises labor costs. Utility Model Content
[0005] The purpose of this invention is to provide a novel flattening device for aluminum-zinc-silicon steel plates to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0007] This utility model is a novel flattening device for aluminum-zinc-silicon steel plates, including a workbench assembly. A height adjustment component is installed at the bottom of the workbench assembly, and a transmission component is installed at the top of the workbench assembly. A size adjustment and flattening component is installed at the top of the transmission component.
[0008] Furthermore, the workbench assembly includes a support box, a work surface is mounted on the top of the support box, and a support frame is mounted on the top of the work surface.
[0009] Furthermore, the height adjustment assembly includes a pneumatic telescopic pump, which is installed diagonally inside the support box, and a telescopic rod is installed at the bottom of the pneumatic telescopic pump, with a fixed suction cup installed at the bottom of the telescopic rod.
[0010] Furthermore, the transmission assembly includes a first rotary motor and a second rotary motor. The first rotary motor is installed on one side of the support frame, and a first transmission gear is installed on the inner side of the first rotary motor. At the same time, a transmission wheel is installed on the outer side of the first rotary motor. A driven wheel is installed on the top of the transmission wheel, and a rotating roller is installed in the middle of the inner side of the driven wheel. The second rotary motor is installed on the rear side of the support frame, and a second transmission gear is installed on the inner side of the second rotary motor.
[0011] Furthermore, the size adjustment and flattening assembly includes a lifting slider, a limit rod is installed in the middle of the lifting slider, and a reinforcing connecting rod is installed on the top of the lifting slider. A brake plate is installed on the top of the reinforcing connecting rod, and a pneumatic telescopic pump is installed on the top of the brake plate. A pressure roller including a lifting groove is installed in the middle of the limit rod. Lifting grooves are opened on both sides of the top of the lifting groove, and a lifting slider is installed inside the lifting groove.
[0012] This utility model has the following beneficial effects:
[0013] (1) This utility model is a new type of aluminum-zinc-silicon steel plate leveling device. By installing a size adjustment and flattening component on the device, the size adjustment and flattening component can be used to adjust the size of different steel plates during the working process. This allows for targeted adjustment during use, making the device more widely applicable.
[0014] (2) This utility model is a new type of aluminum-zinc-silicon steel plate leveling device. By installing a height adjustment component on the device, the height can be adjusted by different docking devices when using the device. This makes the application of the device more convenient and flexible, avoiding the limitations of use.
[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the overall structure of a novel aluminum-zinc-silicon steel plate leveling device according to this utility model;
[0018] Figure 2 This is a schematic diagram of the transmission component structure of a novel aluminized zinc-silicon steel plate leveling device according to this utility model;
[0019] Figure 3 This is a schematic diagram of the size adjustment and flattening component structure of a novel aluminized zinc-silicon steel plate flattening device according to this utility model;
[0020] Figure 4 This is a schematic diagram of the height adjustment component structure of a novel aluminized zinc-silicon steel plate leveling device according to this utility model.
[0021] The attached diagram lists the components represented by each number as follows:
[0022] In the diagram: 1. Workbench assembly; 2. Height adjustment assembly; 3. Transmission assembly; 4. Size adjustment and flattening assembly; 101. Support box; 102. Workbench; 103. Support frame; 201. Pneumatic telescopic pump one; 202. Telescopic rod; 203. Fixed suction cup; 301. Rotary motor one; 302. Transmission gear one; 303. Transmission wheel; 304. Driven wheel; 305. Rotating roller; 306. Rotary motor two; 307. Transmission gear two; 401. Lifting slider; 402. Limiting rod; 403. Pressure roller; 404. Reinforcing connecting rod; 405. Brake plate; 406. Pneumatic telescopic pump two; 1031. Lifting slide. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1 - Figure 4 As shown, this utility model is a new type of aluminum-zinc-silicon steel plate leveling device, including a workbench assembly 1, a height adjustment assembly 2 installed at the bottom of the workbench assembly 1, a transmission assembly 3 installed at the top of the workbench assembly 1, and a size adjustment and flattening assembly 4 installed at the top of the transmission assembly 3.
[0025] By installing the size adjustment and flattening component 4 on the device, the device can be adjusted to the corresponding size of different steel plates during the working process. This allows for targeted adjustments during use, making the device more widely applicable.
[0026] The workbench assembly 1 includes a support box 101, a work surface 102 is mounted on the top of the support box 101, and a support frame 103 is mounted on the top of the work surface 102.
[0027] The height adjustment assembly 2 includes a pneumatic telescopic pump 201, which is installed diagonally inside the support box 101. A telescopic rod 202 is installed at the bottom of the pneumatic telescopic pump 201, and a fixed suction cup 203 is installed at the bottom of the telescopic rod 202. Under the action of the pneumatic telescopic pump 201, the telescopic rod 202 at the bottom is driven to brake. When the height is adjusted to a suitable level, the fixed installation is achieved through the fixed suction cup 203 at the bottom.
[0028] The transmission assembly 3 includes a first rotary motor 301 and a second rotary motor 306. The first rotary motor 301 is mounted on one side of the support frame 103, and a first transmission gear 302 is mounted on the inner side of the first rotary motor 301. A transmission wheel 303 is mounted on the outer side of the first rotary motor 301, and a driven wheel 304 is mounted on the top of the driven wheel 303. A rotating roller 305 is mounted in the middle of the inner side of the driven wheel 304. The second rotary motor 306 is mounted on the rear side of the support frame 103, and a transmission gear is mounted on the inner side of the second rotary motor 306. The material is fed into the space between the size adjustment and flattening assembly 4 and the rotating roller 305 by a rotary motor 301 installed on one side. Then, the drive wheel 303 drives the passive wheel 304 at the top to rotate, which in turn causes the rotating roller 305 installed in the middle of the passive wheel 304 to rotate. The material is then transmitted out by the rotary motor 306 at the tail end, which drives the drive gear 307.
[0029] The size adjustment and flattening assembly 4 includes a lifting slider 401. A limit rod 402 is installed in the middle of the lifting slider 401, and a reinforcing connecting rod 404 is installed on the top of the lifting slider 401. A brake plate 405 is installed on the top of the reinforcing connecting rod 404, and a pneumatic telescopic pump 406 is installed on the top of the brake plate 405. A pressure roller 403 is installed in the middle of the limit rod 402. During the flattening operation, the pneumatic telescopic pump 406 drives the brake plate 405 at the bottom to press downwards. The reinforcing connecting rods 404 installed on both sides of the bottom of the brake plate 405 drive the lifting slider 401 at the bottom to descend in the lifting slide 1031. The interaction between the limit rod 402 installed in the middle of the lifting slider 401 and the corresponding rotating roller 305 at the bottom achieves the flattening effect. This allows for different size adjustments and achieves a better flattening effect.
[0030] The support frame 103 includes a lifting slide 1031, which has lifting slides 1031 on both sides of the top, and a lifting slider 401 is installed inside the lifting slide 1031.
[0031] When using this device, first install the height adjustment component 2 inside the bottom of the support box 101 in the workbench component 1. Then, install the transmission component 3 on top of the support frame 103 at the top of the workbench 102. This completes the overall installation. During use, first adjust the height according to the material transmission height of the currently connected device. During height adjustment, the pneumatic telescopic pump 201 drives the bottom telescopic rod 202 to brake. When the appropriate height is reached, the bottom suction cup 203 secures the installation. Then, the material is transmitted through the transmission component 3. During transmission, a rotary motor 301 installed on one side drives the inner transmission gear 302 to transmit the material into the size adjustment and flattening component 4. The rotating roller 305 is positioned in the middle, and then the driven wheel 303 drives the top driven wheel 304 to rotate. This causes the rotating roller 305 installed in the middle of the driven wheel 304 to rotate, achieving a flattening effect during the conveying process. During the flattening process, the pneumatic telescopic pump 406 drives the brake plate 405 at the bottom to press downwards. The reinforcing connecting rods 404 installed on both sides of the bottom of the brake plate 405 drive the bottom lifting slider 401 to descend in the lifting chute 1031. The limiting rod 402 installed in the middle of the lifting slider 401 interacts with the corresponding rotating roller 305 at the bottom to achieve the flattening effect. This allows for adjustment of different sizes and achieves a better flattening effect. The material is then transmitted out through the rotary motor 306 at the tail end, which drives the transmission gear 307.
[0032] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A novel aluminized zinc-silicon steel plate leveling device, comprising a workbench assembly (1), characterized in that: The bottom of the workbench assembly (1) is equipped with a height adjustment assembly (2), and the top of the workbench assembly (1) is equipped with a transmission assembly (3), and the top of the transmission assembly (3) is equipped with a size adjustment and flattening assembly (4).
2. The novel aluminized zinc-silicon steel plate leveling device according to claim 1, characterized in that: The workbench assembly (1) includes a support box (101), a work surface (102) is mounted on the top of the support box (101), and a support frame (103) is mounted on the top of the work surface (102).
3. The novel aluminized zinc-silicon steel plate leveling device according to claim 1, characterized in that: The height adjustment assembly (2) includes a pneumatic telescopic pump (201), which is installed diagonally inside the support box (101), and a telescopic rod (202) is installed at the bottom of the pneumatic telescopic pump (201), and a fixed suction cup (203) is installed at the bottom of the telescopic rod (202).
4. The novel aluminized zinc-silicon steel plate leveling device according to claim 1, characterized in that: The transmission assembly (3) includes a first rotary motor (301) and a second rotary motor (306). The first rotary motor (301) is installed on one side of the support frame (103), and a first transmission gear (302) is installed on the inner side of the first rotary motor (301). At the same time, a transmission wheel (303) is installed on the outer side of the first rotary motor (301). A driven wheel (304) is installed on the top of the transmission wheel (303), and a rotating roller (305) is installed in the middle of the inner side of the driven wheel (304). The second rotary motor (306) is installed on the rear side of the support frame (103), and a second transmission gear (307) is installed on the inner side of the second rotary motor (306).
5. The novel aluminized zinc-silicon steel plate leveling device according to claim 1, characterized in that: The size adjustment and flattening assembly (4) includes a lifting slider (401), a limiting rod (402) is installed in the middle of the lifting slider (401), and a reinforcing connecting rod (404) is installed on the top of the lifting slider (401). A brake plate (405) is installed on the top of the reinforcing connecting rod (404), and a pneumatic telescopic pump (406) is installed on the top of the brake plate (405). A pressure roller (403) is installed in the middle of the limiting rod (402).
6. The novel aluminized zinc-silicon steel plate leveling device according to claim 2, characterized in that: The support frame (103) includes a lifting slide (1031), which has lifting slides (1031) on both sides of the top, and a lifting slider (401) is installed inside the lifting slide (1031).
Citation Information
Patent Citations
Aluminum-zinc-silicon plated steel plate leveling device
CN215143520U