The invention relates to the technical field of flexible sensors, discloses a flexible large-
strain sensor, and a preparation method and application thereof, and aims to solve the problems that a traditional sensor is small in measuring range, poor in fitting performance and high in reliability in large-
strain monitoring of
soft materials such as
solid engine grains. And the problems of poor
signal linearity and
repeatability, complex preparation process and high cost of the existing flexible sensor are solved. Manufacturing a flexible insulating substrate by adopting a
polymer film; preparing a conductive film on the flexible insulating base to form a
composite film layer structure; according to a preset pattern of the conductive film,
laser etching scribing is carried out on the conductive film according to the first type of vector trajectory, only the conductive film is penetrated, a strain
resistor and other resistors are segmented, and an off-axis snakelike structure is formed; according to a preset pattern of the flexible insulating substrate,
laser etching scribing is carried out on the
composite film layer structure according to a second type of vector trajectory, the
composite film layer structure is penetrated, and the flexible insulating substrate of the sensor is etched; and
welding a leading-out wire on the leading-out
electrode and packaging to obtain the flexible large-
strain sensor.