Surface grinding machine for rotor pulley sheet machining
The surface grinder for rotor pulley processing, designed with automation, solves the problems of low efficiency and difficulty in ensuring accuracy in traditional manual operation, and realizes efficient and safe rotor pulley processing.
Patent Information
- Application Number
- CN202520090252.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Traditional rotor pulley processing methods rely on manual operation, which is inefficient and difficult to guarantee processing accuracy, posing safety hazards.
A surface grinder for machining rotor pulleys, which employs automated feeding, grinding, and unloading, includes a grinding platform, a feeding robot, a rotating chuck, a grinding head, and an unloading mechanism. Stable grinding of rotor pulleys is achieved through automated clamping and precise control.
It improved production efficiency, ensured processing accuracy, reduced labor intensity and risk of work-related injuries, and enhanced the safety and reliability of equipment.
Smart Images
Figure CN223700270U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to rotor pulley piece processing technical field, concretely relates to a planer for rotor pulley piece processing. BACKGROUND
[0002] With the improvement of the automation degree of manufacturing industry, the demand for high-precision and high-efficiency processing equipment in the field of mechanical processing is increasing. As an important component in mechanical devices, the processing quality of rotor pulley piece directly affects the performance and service life of the entire mechanical system. The traditional rotor pulley piece processing method usually relies on manual operation, which not only has low efficiency, but also has difficulty in ensuring the processing precision, and there is a great safety hazard.
[0003] In the existing rotor pulley piece processing equipment, manual clamping and blanking are still common, which not only increases the labor intensity of the operator, but also reduces the production efficiency. Manual clamping cannot guarantee the stability of the rotor pulley piece during polishing, resulting in difficulty in achieving high-precision standards. During manual operation, the operator needs to directly contact the rotating mechanical components and polishing tools, which has a high risk of injury. Manual clamping and blanking require a lot of time, resulting in low efficiency of the entire processing flow.
[0004] In view of this, we propose a planer for rotor pulley piece processing to solve the above problems. CONTENT OF THE UTILITY MODEL
[0005] The present application aims to solve the technical problem that the rotor pulley piece processing method in the prior art usually relies on manual operation, which not only has low efficiency, but also has difficulty in ensuring the processing precision.
[0006] To achieve the above purpose, the utility model provides the following technical scheme:
[0007] A planer for rotor pulley piece processing, comprising a polishing platform, a feeding manipulator, a rotating clamp seat, a grinding head and a blanking mechanism,
[0008] A blanking port is provided on the polishing platform to cooperate with the blanking of the rotor pulley piece; the feeding manipulator is located on one side of the polishing platform and is used to clamp and feed the rotor pulley piece to the feeding station; the rotating clamp seat clamps and fixes the rotor pulley piece from both ends of the rotor pulley piece and drives the rotor pulley piece to rotate; the grinding head polishes the rotating rotor pulley piece on the rotating clamp seat; the cylinder on the blanking mechanism pushes the material pushing plate to push and drop the rotor pulley piece to the blanking port.
[0009] The automatic feeding, polishing and discharging greatly reduce the labor intensity and improve the production efficiency. The accurate control of the rotating clamp base and the grinding head ensures the machining precision of the rotor pulley piece and improves the product quality. Through the automatic design, the direct contact between the operator and the mechanical equipment is reduced, and the risk of work injury is reduced. The automatic equipment can work continuously, improve the production efficiency and reduce the production cost. The whole equipment is compact, small in floor area and convenient to install and transport.
[0010] As preferred, a receiving box is placed on the polishing platform to receive the rotor pulley piece from the discharging port. The receiving box and the discharging port are designed to allow the rotor pulley piece to directly fall into the receiving box after polishing, reducing manual operation and improving the degree of automation.
[0011] As preferred, the rotating clamp base comprises a horizontal linear module fixed on the polishing platform, a mounting base A fixed on a moving slide table of the horizontal linear module, a shaft base A fixed on the mounting base A, a stepping motor and a synchronous pulley set driving the shaft base A to rotate, a mounting base B oppositely arranged with the mounting base A and fixed on the polishing platform, a shaft base B fixed on the mounting base B and rotatably connected with a rotating shaft B, a limiting ring A fixed on the outer side surface of the rotating shaft A, and a limiting ring B fixed on the outer side surface of the rotating shaft B.
[0012] As preferred, the feeding manipulator feeds the rotor pulley piece onto the rotating shaft B, the horizontal linear module drives the mounting base A to move towards the mounting base B, the front end of the rotating shaft A is inserted into the center hole of the rotor pulley piece, so that the limiting ring A cooperates with the limiting ring B to clamp and position the rotor pulley piece. Through the cooperation of the limiting ring A and the limiting ring B, the rotor pulley piece is firmly clamped on the rotating shaft A and B, ensuring that the machining quality is not affected by sliding during polishing.
[0013] As preferred, the grinding head is driven to move by a three-axis linear module on the polishing platform, so as to drive the grinding head to approach or move away from the rotor pulley piece on the rotating clamp base. The three-axis linear module can accurately control the movement of the grinding head, ensuring the accuracy during polishing and the accuracy of repeated positioning.
[0014] As preferred, the cylinder is fixed on the mounting base B, a circular through hole is formed on the pushing plate and surrounds the rotating shaft B, and the diameter of the circular through hole is greater than the outer diameter of the limiting ring B. In this way, the rotating shaft B can be prevented from being damaged during pushing, and the pushing plate can also be prevented from interfering with the limiting ring B, improving the safety and reliability of the whole system.
[0015] Compared with the prior art, the technical effects and advantages of the utility model are:
[0016] The feeding manipulator of the rotor pulley piece machining flat grinder automatically grabs the rotor pulley piece from the raw material warehouse or hopper and places it accurately on the feeding station. Then, the two ends of the rotating clamp holder are rotated to clamp and fix the rotor pulley piece, and the rotating shaft A and the rotating shaft B are driven by the stepping motor and the synchronous pulley set to rotate the rotor pulley piece. The front end of the rotating shaft A is inserted into the center hole of the rotor pulley piece, and the limiting ring A and the limiting ring B cooperate to clamp and position the rotor pulley piece, ensuring that it does not slip during polishing. The horizontal linear module drives the mounting seat A to move towards the mounting seat B, achieving accurate clamping and positioning. The grinding head is driven by a three-axis linear module and can move freely in three dimensions. According to the polishing requirements of the rotor pulley piece, the position of the grinding head is adjusted to ensure the accuracy of the polishing process and the accuracy of the repeated positioning. After polishing, the cylinder drives the push plate to push the rotor pulley piece to the discharge port, and the rotor pulley piece falls into the receiving box, completing the discharging process.
[0017] Through the automatic feeding, clamping, polishing and discharging process, manual operation is greatly reduced, production efficiency is improved, and the labor intensity of the operator is reduced. Accurate clamping and positioning and automatic adjustment of the grinding head ensure the stability of the rotor pulley piece during polishing, thereby improving the machining precision and ensuring the consistency of product quality. The automatic clamping and discharging mechanism reduces the direct contact between the operator and the mechanical equipment, reducing the risk of accidents. At the same time, the design of the receiving box avoids direct contact between the operator and the polished rotor pulley piece, improving safety. The automation of the entire machining process makes the production process more continuous and efficient, reduces the clamping and unloading time, shortens the production cycle, and improves the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a structural schematic diagram of the utility model;
[0019] Figure 2 is a structural schematic diagram of the utility model Figure 1 is a structural schematic diagram of the utility model after the feeding manipulator is removed;
[0020] Figure 3 is a structural schematic diagram of the utility model after the rotor pulley piece is removed;
[0021] Figure 4 is a structural schematic diagram of the utility model of the rotor pulley piece clamped by the rotating clamp holder;
[0022] Figure 5 is a structural schematic diagram of the utility model of the rotating clamp holder.
[0023] In the figure: 1, polishing platform; 2, discharging port; 3, receiving box; 4, feeding manipulator; 5, rotating clamp seat; 501, horizontal linear module; 502, moving slide; 503, mounting seat A; 504, shaft seat A; 505, rotating shaft A; 506, stepping motor; 507, synchronous pulley set; 508, mounting seat B; 509, rotating shaft B; 510, shaft seat B; 511, limiting ring A; 512, limiting ring B; 6, grinding head; 7, discharging mechanism; 701, air cylinder; 702, pushing plate; 703, circular through hole; 8, rotor pulley piece; 9, three-axis linear module. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] The following will be combined with the drawings Figures 1-5 The application will be further described in detail,
[0026] The embodiment of the application discloses a planar grinding machine for rotor pulley piece machining, which comprises a polishing platform 1, a feeding manipulator 4, a rotating clamp seat 5, a grinding head 6 and a discharging mechanism 7,
[0027] A discharging port 2 for discharging the rotor pulley piece 8 is formed in the polishing platform 1; a receiving box 3 for receiving the rotor pulley piece 8 discharged from the discharging port 2 is placed on the polishing platform 1. The receiving box 3 is designed in cooperation with the discharging port 2, so that the rotor pulley piece 8 can directly fall into the receiving box 3 after polishing, reducing manual operation and improving the degree of automation. The receiving box 3 can prevent the polished rotor pulley piece 8 from directly contacting the operator, reducing the safety risk. The design of the receiving box 3 enables the rotor pulley piece 8 to be quickly and batch collected after polishing, facilitating subsequent handling and next processing or packaging.
[0028] The feeding manipulator 4 is located on one side of the polishing platform 1 and is used for clamping and feeding the rotor pulley piece 8 to the feeding station;
[0029] The rotating clamp seat 5 clamps and fixes the rotor pulley piece 8 from both ends of the rotor pulley piece 8 and drives the rotor pulley piece 8 to rotate; the rotating clamp seat 5 comprises a horizontal linear module 501 fixed on the polishing platform 1, a mounting seat A 503 fixed on a moving slide table 502 of the horizontal linear module 501, a shaft seat A 504 fixed on the mounting seat A 503, a stepping motor 506 and a synchronous pulley set 507 driving the rotation of a rotating shaft A 505 of the shaft seat A 504, a mounting seat B 508 oppositely arranged with the mounting seat A 503 and fixed on the polishing platform 1, a shaft seat B 510 fixed on the mounting seat B 508 and rotationally connected with a rotating shaft B 509, a limiting ring A 511 fixed on the outer side surface of the rotating shaft A 505, and a limiting ring B 512 fixed on the outer side surface of the rotating shaft B 509.
[0030] The feeding manipulator 4 feeds the rotor pulley piece 8 onto the rotating shaft B 509, the horizontal linear module 501 drives the mounting seat A 503 to move towards the mounting seat B 508, the front end of the rotating shaft A 505 is inserted into the center hole of the rotor pulley piece 8, so that the limiting ring A 511 cooperates with the limiting ring B 512 to clamp and position the rotor pulley piece 8.
[0031] The horizontal linear module 501, the stepping motor 506 and the synchronous pulley set 507 can accurately control the position of the rotating shaft A 505, ensuring the accurate positioning of the rotor pulley piece 8 during polishing. Through the cooperation of the limiting ring A 511 and the limiting ring B 512, the rotor pulley piece 8 is firmly clamped on the rotating shaft A 505 and B, ensuring that the processing quality will not be affected by sliding during polishing. After the feeding manipulator 4 feeds the rotor pulley piece 8 onto the rotating shaft B 509, the action of the horizontal linear module 501 can quickly move the rotating shaft A 505 to the appropriate position, reducing the clamping time and improving the processing efficiency.
[0032] This design makes the whole clamping and polishing process more automated and user-friendly, easy to operate and maintain. Automated clamping reduces the direct contact between operators and mechanical equipment, reducing the risk of accidents.
[0033] The grinding head 6 polishes the rotating rotor pulley piece 8 on the rotating clamp seat 5; the grinding head 6 is driven to move by the three-axis linear module 9 on the polishing platform 1, to drive the grinding head 6 to approach or move away from the rotor pulley piece 8 on the rotating clamp seat 5. The three-axis linear module 9 can accurately control the movement of the grinding head 6, ensuring the accuracy and repeatability of the positioning during polishing. The three-axis linear module 9 allows the grinding head 6 to move freely in three dimensions, which can flexibly adapt to the polishing needs of the rotor pulley piece 8. Through the control of the three-axis linear module 9, the position of the grinding head 6 can be quickly adjusted, reducing the adjustment time and improving the production efficiency. The automated movement of the grinding head 6 reduces the direct intervention of the operators, reducing the labor intensity and the risk of accidents.
[0034] The cylinder 701 on the blanking mechanism 7 pushes the pushing plate 702 to push the rotor pulley piece 8 to fall into the blanking port 2. The cylinder 701 is fixed on the mounting seat B508, and the pushing plate 702 is provided with a circular through hole 703 sleeved on the rotating shaft B509, and the diameter of the circular through hole 703 is greater than the outer diameter of the limiting ring B512. The cylinder 701 is fixed on the mounting seat B508, which can provide stable power for the pushing plate 702, and ensure that the pushing plate 702 has uniform force when pushing the rotor pulley piece 8, so as to avoid affecting the processing quality due to vibration. The circular through hole 703 on the pushing plate 702 is sleeved on the rotating shaft B509, which can quickly and accurately push the rotor pulley piece 8 under the action of the cylinder 701, and improve the pushing efficiency and automation degree. The diameter of the circular through hole 703 is greater than the outer diameter of the limiting ring B512, so as to avoid damaging the rotating shaft B509 during pushing, and also prevent the pushing plate 702 from interfering with the limiting ring B512, thereby improving the safety and reliability of the whole system.
[0035] The rotor pulley piece processing flat grinder is based on automatic mechanical processing technology, and a series of mechanical devices and control systems are used to complete the clamping, polishing and blanking process of the rotor pulley piece 8.
[0036] The polishing platform 1 provides a stable processing basis for the rotor pulley piece 8. The feeding manipulator 4 automatically grabs the rotor pulley piece 8 from the raw material warehouse or hopper by using the clamp, and accurately places it on the feeding station. The rotating clamp seat 5 adopts a mechanical structure to clamp and fix the rotor pulley piece 8 from both ends. Through motor driving, the rotor pulley piece 8 rotates in the clamp seat, so that the grinding head 6 polishes it. The grinding head 6 is a kind of high-speed rotating tool, which is used for polishing the rotor pulley piece 8. The abrasive on the grinding head 6 contacts with the surface of the rotor pulley piece 8, and removes the surface material through grinding to achieve the required flatness and precision. The blanking mechanism 7 includes the cylinder 701 and the pushing plate 702. The cylinder 701 drives the pushing plate 702 to push the polished rotor pulley piece 8 out of the clamp seat, so that it falls into the blanking port 2.
[0037] The whole processing process is automatically completed from feeding, clamping, polishing to discharging, greatly reducing manual operation and improving production efficiency. The rotary clamping seat 5 can clamp and fix from both ends of the rotor pulley piece 8, ensuring the stability of the rotor pulley piece 8 during polishing, thereby improving the machining precision. The automatic feeding and discharging mechanism 7 reduces the clamping and discharging time, making the production process more continuous and efficient. By rotating the rotor pulley piece 8 through the rotary clamping seat 5, the grinding head 6 can be adjusted as needed, and automation reduces the contact between operators and machines, reducing the risk of injury. At the same time, the design of the discharging port 2 avoids direct contact of the operator with the polished rotor pulley piece 8. Due to the automation of the entire polishing process, the operator only needs to monitor the equipment operation, without heavy physical labor, reducing the labor intensity. The automated polishing process reduces human error, making the product quality more consistent.
[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A surface grinder for processing a rotor pulley sheet, characterized by, The utility model relates to a rotor pulley piece polishing device, which comprises the following: A polishing platform (1) is provided with a discharging port (2) for matching the discharging of a rotor pulley piece (8); An upper feeding manipulator (4) is arranged on one side of the polishing platform (1) and is used for clamping and feeding the rotor pulley piece (8) to an upper feeding station; A rotating clamp seat (5) is arranged at both ends of the rotor pulley piece (8) to clamp and fix the rotor pulley piece (8) and drive the rotor pulley piece (8) to rotate; A grinding head (6) is arranged on the rotating clamp seat (5) to polish the rotating rotor pulley piece (8); A discharging mechanism (7) is arranged on the polishing platform (1) and comprises a cylinder (701) and a pushing plate (702), wherein the cylinder (701) is used for pushing the pushing plate (702) to push the rotor pulley piece (8) to fall into the discharging port (2).
2. A flat grinder for machining rotor pulley segments according to claim 1, characterized in that: A receiving box (3) is arranged on the polishing platform (1) to receive the rotor pulley piece (8) discharged from the discharging port (2).
3. The planar grinder for processing rotor pulley pieces according to claim 1, characterized in that: The rotating clamp seat (5) comprises a horizontal linear module (501) fixed on the polishing platform (1), a mounting base A (503) fixed on a moving slide table (502) of the horizontal linear module (501), an axle base A (504) fixed on the mounting base A (503), a stepping motor (506) and a synchronous pulley set (507) arranged on the axle base A (504) to drive a rotating shaft A (505) to rotate, a mounting base B (508) arranged opposite to the mounting base A (503) and fixed on the polishing platform (1), an axle base B (510) fixed on the mounting base B (508) and rotatably connected with a rotating shaft B (509), a limiting ring A (511) fixed on the outer side of the rotating shaft A (505), and a limiting ring B (512) fixed on the outer side of the rotating shaft B (509).
4. The flat grinder for machining rotor pulley pieces according to claim 3, characterized in that: The upper feeding manipulator (4) feeds the rotor pulley piece (8) to the rotating shaft B (509), the horizontal linear module (501) drives the mounting base A (503) to move towards the mounting base B (508), the front end of the rotating shaft A (505) is inserted into the center hole of the rotor pulley piece (8), so that the limiting ring A (511) clamps and positions the rotor pulley piece (8) in cooperation with the limiting ring B (512).
5. The flat grinder for machining rotor pulley pieces according to claim 1, characterized in that: The grinding head (6) is driven to move by a three-axis linear module (9) on the polishing platform (1), so as to drive the grinding head (6) to approach or move away from the rotor pulley piece (8) on the rotating clamp seat (5).
6. A flat grinder for machining rotor slipper pads as defined in claim 3, characterized in that: The cylinder (701) is fixed on the mounting base B (508), the pushing plate (702) is provided with a circular through hole (703) sleeved on the rotating shaft B (509), and the diameter of the circular through hole (703) is greater than the outer diameter of the limiting ring B (512).