Pattern forming equipment for artificial quartz plate
By designing automated pattern forming equipment, efficient automatic cutting, filling, and coloring of artificial quartz slabs have been achieved, solving the problems of low efficiency and poor quality of manual operation in existing technologies, and improving processing accuracy and aesthetics.
Patent Information
- Application Number
- CN202423058067.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing artificial quartz slab patterning equipment uses manual filling and coloring, which is inefficient, prone to errors, and results in poor processing quality and aesthetics, with a high defect rate.
A pattern forming device was designed, comprising a frame base, a moving connection assembly, a rotary drive mechanism, a cutting device, a discharge hopper, and a color spraying mechanism. It achieves automatic cutting, filling, and coloring, and controls the movement of the device and the rotation of the rotating disc through an external moving device to accurately form a variety of patterns.
It improves processing precision, efficiency, and pattern aesthetics, reduces the adverse effects of human factors, and enhances processing quality.
Smart Images
Figure CN223701234U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to quartz plate processing technical field especially relates to a pattern forming equipment of artificial quartz plate. BACKGROUND
[0002] Artificial quartz plate has the characteristics of not deforming, not cracking, not discoloring, not fading, long-lasting durability and simple maintenance, and in view of the above advantages, artificial quartz plate is widely welcomed, and is an ideal material for indoor decoration.
[0003] The current pattern of artificial quartz plate is generally cut by a pattern device. The pattern device generally includes a hydraulic tool holder, a moving device and an electric control cabinet. The bottom of the hydraulic tool holder is provided with a tool head. The electric control cabinet can control the driving mechanism to drive the hydraulic tool holder to move. The tool head of the hydraulic tool holder cuts and grooves on the laid raw material to form a corresponding straight line or curve groove, thereby forming the required pattern groove. Since the pattern device does not have a filling and coloring function, artificial filling and coloring are required for the cut pattern groove to form a variety of patterns. Subsequently, the pattern groove can be formed by an extrusion forming device to obtain a quartz pattern plate with a variety of patterns and beautiful appearance. However, the artificial filling and coloring has low working efficiency, is prone to errors due to human factors, reduces the processing quality and pattern beauty, and has high rate of defective or waste products. SUMMARY
[0004] The technical problem to be solved by the utility model is to provide a pattern forming equipment of artificial quartz plate, which has higher processing precision, processing efficiency, processing quality and pattern beauty compared with the prior art.
[0005] In order to solve the above technical problem, the utility model provides a pattern forming equipment of artificial quartz plate, which comprises a rack seat, a moving connection assembly, a feeding hopper and a rotary driving mechanism are arranged on the rack seat, the moving connection assembly is connected with an external moving device, and is used for driving the rack seat to move, a rotating disc and a color spraying mechanism are arranged on the lower part of the rack seat, a cutting device and a plurality of discharge hoppers are arranged on the rotating disc along the circumferential direction, the cutting device is used for cutting and grooving the laid material layer, the rotary driving mechanism is connected with the rotating disc, and is used for driving the rotating disc to rotate, so that the corresponding discharge hopper is in communication with the feeding hopper, the discharge hopper is used for filling the raw material in the feeding hopper at the grooving position, and the color spraying mechanism is used for coloring the filler.
[0006] As an improvement of the above scheme, the lower part of the rack seat is further provided with a protective cover body, and the lower part of the protective cover body is provided with an opening; the cutting device, the color spraying mechanism and the discharge hopper are all located in the protective cover body.
[0007] As an improvement of the above-mentioned scheme, the rack seat is further provided with a discharging switch mechanism, which comprises a switch plate and a driving device, the switch plate is located between the rotating disc and the discharging end of the feeding hopper; the rotating disc is provided with a communication hole corresponding to the discharging hopper, the communication hole is in communication with the discharging port of the feeding hopper; the driving device is connected with the switch plate, and is used for driving the switch plate to move, so as to open or close the discharging port of the feeding hopper.
[0008] As an improvement of the above-mentioned scheme, the mobile connection assembly comprises a shell and a mounting connecting plate, the shell is arranged on the rack seat, the top of the shell is provided with the mounting connecting plate, and the mounting connecting plate is connected with the external mobile device; one side of the shell is provided with the feeding hopper, the shell is provided with the rotating driving mechanism and a feeding seat, the feeding seat is provided with a feeding pipe, the feeding pipe is embedded in the feeding hopper, and the two ends of the feeding pipe are in communication with the discharging port of the feeding hopper and the communication hole of the rotating disc, respectively; the switch plate is located between the rotating disc and the feeding seat.
[0009] As an improvement of the above-mentioned scheme, the feeding seat is provided with a guide groove, the guide groove is in communication with the feeding pipe, and the switch plate is embedded in the guide groove and can move back and forth along the guide direction of the guide groove.
[0010] As an improvement of the above-mentioned scheme, the rotating driving mechanism comprises a rotating motor and a rotating head, the rotating motor is connected with the rotating head, and the rotating head is mounted on the rotating disc.
[0011] As an improvement of the above-mentioned scheme, the cutting device comprises a cutting driving cylinder and a cutting knife, and the driving end of the cutting driving cylinder is connected with the cutting knife.
[0012] As an improvement of the above-mentioned scheme, the rotating disc is further provided with a stirring driving motor and a stirring screw rod, the stirring screw rod is arranged in at least one discharging hopper, one end of the stirring screw rod is inserted into the discharging end of the discharging hopper; the driving part of the stirring driving motor is connected with the rotating part of the stirring screw rod through a synchronous belt and a through hole of the discharging hopper, so as to drive the stirring screw rod to rotate.
[0013] As the improvement of the above-mentioned scheme, the color spraying mechanism is arranged close to the feeding hopper, the color spraying mechanism comprises a connecting base, a connecting rod, at least one mortar gun and at least one powder gun, the connecting base and the connecting rod are respectively arranged on the lower part of the rack base; the mortar gun is arranged on a first connecting part which is hingedly connected with one end of the connecting base; one end of the powder gun is provided with a second connecting part, a rotating shaft is embedded in the second connecting part and the second connecting part is rotationally connected with the rotating shaft, one end of the rotating shaft is connected with the connecting rod through a clamping part; the spraying directions of the mortar gun and the powder gun are all intersected with the discharging direction of the discharging hopper.
[0014] As the improvement of the above-mentioned scheme, the discharging ends of the plurality of discharging hoppers have different discharging diameters.
[0015] The beneficial effects of the present application are as follows:
[0016] The present application can automatically cut and groove the required pattern groove on the laid material layer, and automatically fill and color the pattern groove, so as to form various patterns on the material layer; the present application can effectively reduce the adverse effects caused by human factors, and has higher processing precision, processing efficiency, processing quality and pattern beauty, compared with the prior art. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is the structure schematic diagram of the pattern forming equipment of the artificial quartz plate of the present application Figure 1 ;
[0018] Figure 2 is the structure schematic diagram of the pattern forming equipment of the artificial quartz plate of the present application Figure 2 ;
[0019] Figure 3 is the structure schematic diagram of the pattern forming equipment of the present application without the rack base and the moving connecting assembly
[0020] Figure 4 is the structure schematic diagram of the feeding base and the discharging switch mechanism of the present application
[0021] Figure 5 is the structure schematic diagram of the discharging hopper and the stirring driving motor of the present application
[0022] Figure 6 is the sectional structure schematic diagram of the discharging hopper and the stirring driving motor of the present application. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application will be further described in detail below with reference to the drawings.
[0024] As Figures 1 to 3 The utility model discloses a kind of pattern forming equipment of artificial quartz plate, including rack seat 1, mobile connection component 2, feed hopper 3 and rotary drive mechanism 4 are equipped on the rack seat 1, the mobile connection component 2 is connected with external mobile device, for driving the rack seat 1 moves;The lower portion of the rack seat 1 is equipped with rotary disc 11 and color spraying mechanism 5, cutting device 6 and three discharge hoppers 7 are spaced apart and arranged on rotary disc 11 along the circumferential direction, the discharge end of three discharge hoppers 7 has different discharge diameters, the cutting device 6 is used to cut and groove to the material layer that lays;Rotary drive mechanism 4 is connected with the rotary disc 11, for driving the rotary disc 11 rotates, to make corresponding the discharge hopper 7 rotate to with feed hopper 3 corresponding position, at this time this discharge hopper 7 is communicated with feed hopper 3;The discharge hopper 7 is used to fill raw material in feed hopper 3 at grooving, the color spraying mechanism 5 is used to color on filling.
[0025] The mobile connection component 2 of the equipment is connected with external mobile device, and the equipment or rack seat 1 can be driven by external mobile device to move along the specified path, so as to assist in realizing automatic cutting and grooving, filling and coloring work. Among them, the external mobile device is preferably a multi-axis mechanical hand device, but is not limited thereto.
[0026] When the slotting work needs to be performed, the external moving device can control the rack seat 1 to move according to the preset pattern path data, so that the cutting device 6 and the discharge hopper 7 on the rack seat 1 are located above the laid material layer. During the slotting movement, the cutting knife 62 of the cutting device 6 moves downward and cuts the laid material layer to form a groove with different widths, so as to form the required pattern groove. Since different pattern path data correspond to different wide slotting work, that is, different widths of the groove and its path data are known in the preset data, the filler coloring pattern sequence can be obtained according to the size of the width in sequence. When the filler coloring work needs to be performed, the external moving device controls the rack seat 1 to move along the direction of the groove with different widths according to the preset filler coloring pattern sequence in sequence, such as the groove and its path data arranged in sequence according to the size of the width. The rack seat 1 moves along the direction of the groove with the corresponding width, and the rotary driving mechanism 4 rotates the discharge hopper 7 with the corresponding discharge diameter to be communicated with the feeding hopper 3, so as to realize the corresponding filler preparation work. During the filler movement, the raw material falls from the discharge hopper 7 into the groove, that is, the discharge diameter of the current discharge hopper 7 is slightly larger than or equal to the slotting width, the raw material is discharged from the discharge hopper 7 with the discharge diameter, so as to fully fill in the current groove, and the color spraying mechanism 5 sprays the required color material to the filler, so as to realize the filler coloring work. When all the grooves are completed, the pattern with the required shape and color will be formed on the material layer, and the subsequent extrusion molding can obtain the corresponding quartz pattern plate. The quartz plate processing device can effectively reduce the adverse effects caused by human factors, and can improve the processing precision, processing efficiency, processing quality and pattern beauty of the quartz plate.
[0027] Preferably, the discharge diameters of the discharge ends of the three discharge hoppers 7 in the embodiment include but are not limited to 30mm, 40mm and 60mm.
[0028] Preferably, the number of the discharge hoppers 7 can be adjusted according to actual needs.
[0029] Specifically, as Figure 1 , Figure 3 and Figure 4As shown, the rack seat 1 is also provided with a discharge switch mechanism 8, which is close to the feeding hopper 3. The discharge switch mechanism 8 includes a switch plate 81 and a driving device 82. The switch plate 81 is located between the rotating disc 11 and the discharge end of the feeding hopper 3. The rotating disc 11 is provided with a communication hole 71 corresponding to the discharge hopper 7. The communication hole 71 is in communication with the discharge port of the feeding hopper 3. The driving device 82 is connected with the switch plate 81 and used to drive the switch plate 81 to move so as to open or close the discharge port of the feeding hopper 3. When the device is in the initial state or before the cutting and grooving work is prepared to be carried out, the driving device 82 drives the switch plate 81 to close the discharge port of the feeding hopper 3, so that the raw material cannot enter the corresponding discharge hopper 7 through the communication hole 71 of the rotating disc 11. At this time, the rack seat 1 and the cutting device 6 can be driven to carry out the grooving work along the required grooving path. When the filling work is required to be carried out, the rotating disc 11 is driven to rotate by the rotating driving mechanism 4, so that the corresponding discharge hopper 7 is rotated to be below the feeding hopper 3. At this time, the driving device 82 drives the switch plate 81 to open the discharge port of the feeding hopper 3, so that the feeding hopper 3 is in communication with the discharge hopper 7. The raw material of the corresponding outlet diameter can be discharged to fully fill in the corresponding groove.
[0030] Preferably, the driving device 82 includes a switch driving cylinder. The switch plate 81 is provided with a connecting plate 83. The driving end of the switch driving cylinder is connected with the connecting plate 83. The switch plate 81 can be driven to move by the switch driving cylinder, so as to open or close the discharge port of the feeding hopper 3.
[0031] In order to realize the fixed connection with the external mobile device, as shown in Figure 1 and Figure 3 As shown, the mobile connection assembly 2 includes a shell 21 and a mounting connecting plate 22. The shell 21 is arranged on the rack seat 1. The top of the shell 21 is provided with the mounting connecting plate 22. The mounting connecting plate 22 is connected with the external mobile device, so as to realize the fixed connection between the device and the external mobile device. One side of the shell 21 is provided with the feeding hopper 3. The shell 21 is provided with the rotating driving mechanism 4 and a feeding seat 13. The feeding seat 13 is provided with an upwardly extending feeding pipe 14. The feeding pipe 14 is embedded in the feeding hopper 3. The two ends of the feeding pipe 14 are in communication with the discharge port of the feeding hopper 3 and the communication hole 71 of the rotating disc 11, so that the raw material can be smoothly fed into the discharge hopper 7. The switch plate 81 is located between the rotating disc 11 and the feeding seat 13. The switch plate 81 can be driven to open or close the discharge port of the feeding pipe 14 or the feeding hopper 3 by the driving device 82.
[0032] Preferably, as shown in Figure 4As shown, the feeding seat 13 is provided with a guide groove 15 which is communicated with the feeding pipe 14, and the switch plate 81 is embedded in the guide groove 15 and can move back and forth along the guide direction of the guide groove 15 so as to accurately realize the switch work of the switch plate 81.
[0033] In order to realize the rotating work of the rotating disc 11, as shown in Figure 1 and Figure 3 As shown, the rotating driving mechanism 4 is located in the middle part of the rotating disc 11, and the rotating driving mechanism 4 comprises a rotating motor 41 and a rotating head 42, the rotating motor 41 is connected with the rotating head 42, and the rotating head 42 is installed on the rotating disc 11, when the rotating driving mechanism 4 drives the rotating head 42 to rotate, the rotating disc 11 can be driven to rotate, and the switching execution of different function work is realized.
[0034] Preferably, as shown in Figures 2 to 3 The cutting device 6 comprises a cutting driving cylinder 61 and a cutting knife 62, the driving end of the cutting driving cylinder 61 is connected with the cutting knife 62 so as to drive the cutting knife 62 to cut the groove with different depths and widths. The cutting knife 62 is detachably installed on the cutting driving cylinder 61, and different types of grooves can be formed by replacing the cutting knife 62 of different types, so as to meet the various pattern processing requirements of users.
[0035] In order to avoid the blockage of the discharge hopper 7 with large outlet diameter, as shown in Figure 2 , Figure 5 and Figure 6 The rotating disc 11 is further provided with a stirring driving motor 16 and a stirring screw rod 17, the stirring screw rod 17 is respectively arranged in the two discharge hoppers 7 with large outlet diameter, one end of the stirring screw rod 17 is inserted into the discharging end of the discharge hopper 7; the driving part 161 of the stirring driving motor 16 is connected with the rotating part 171 of the corresponding stirring screw rod 17 through the synchronous belt 18 and the through hole 71 of the discharge hopper 7, so as to drive the stirring screw rod 17 to rotate; when the stirring screw rod 17 rotates, the accumulated raw materials in the discharging end of the discharge hopper 7 are stirred, so as to facilitate the raw materials to fall into the groove from the discharging end.
[0036] In order to form the patterns with various colors, as shown in Figures 2 to 3As shown, the color spraying mechanism 5 is close to the feeding hopper 3, the color spraying mechanism 5 comprises a connecting seat 51, a connecting rod 52, two shotcrete guns 53 and a powder spraying gun 54, the connecting seat 51 and the connecting rod 52 are respectively installed on the lower part of the rack seat 1; two shotcrete guns 53 are both installed on a first connecting part 55, the first connecting part 55 is hingedly connected with one end of the connecting seat 51, by rotating the first connecting part 55, the spraying angle of the shotcrete gun 53 can be adjusted to meet the actual needs of the user. The powder spraying gun 54 is provided with a second connecting part 56 at one end, the second connecting part 56 is embedded with a rotating shaft 57 and the second connecting part 56 is rotationally connected with the rotating shaft 57, one end of the rotating shaft 57 is connected with the connecting rod 52 through a clamping part 58, by rotating the powder spraying gun 54, the relative spraying angle can be adjusted to meet the actual needs of the user. The spraying directions of the shotcrete gun 53 and the powder spraying gun 54 are all intersected with the discharging direction of the discharging hopper 7 to accurately act on the filler in the channel. Among them, the shotcrete gun 53 and the powder spraying gun 54 are connected with corresponding pigment storage parts through pipelines, the shotcrete gun 53 and the powder spraying gun 54 can spray different or same color materials, and the specific adjustment can be made according to the actual needs of the user.
[0037] Preferably, as Figure 1 and 2 shown, the lower part of the rack seat 1 is also provided with a protective cover 9, and the lower part of the protective cover 9 is provided with an opening 91; by arranging the protective cover 9, the cutting device 6, the discharging hopper 7 and the color spraying mechanism 5 can be protected, so as to avoid damage caused by collision, and the use safety of the equipment can be improved.
[0038] In summary, the utility model can automatically cut a pattern groove on the laid material layer, and automatically fill and color the pattern groove, so that various patterns can be formed on the material layer; the utility model can effectively reduce the adverse effects caused by human factors, and has higher processing precision, processing efficiency, processing quality and pattern beauty than the prior art.
[0039] The above is the preferred embodiment of the utility model, it should be pointed out that for ordinary skilled person in the art, without departing from the principle of the utility model, a number of improvements and refinements can be made, and these improvements and refinements are also regarded as the protection scope of the utility model.
Claims
1. A pattern forming device for artificial quartz plates, characterized in that, The rack seat is provided with a moving connection assembly, a feeding hopper and a rotating driving mechanism, the moving connection assembly is connected with an external moving device and is used for driving the rack seat to move; The lower part of the rack seat is provided with a rotating disc and a color spraying mechanism, the rotating disc is provided with a cutting device and a plurality of discharge hoppers at intervals along the circumferential direction, the cutting device is used for cutting and slotting the laid material layer; The rotating driving mechanism is connected with the rotating disc and is used for driving the rotating disc to rotate, so that the corresponding discharge hopper is communicated with the feeding hopper; The discharge hopper is used for filling the raw material in the feeding hopper at the slotting position, and the color spraying mechanism is used for coloring the filled material.
2. The pattern forming apparatus according to claim 1, wherein The lower part of the rack seat is further provided with a protective cover body, and the lower part of the protective cover body is provided with an opening; The cutting device, the color spraying mechanism and the discharge hopper are located in the protective cover body.
3. The pattern forming apparatus according to claim 1, wherein The rack seat is further provided with a discharge switch mechanism, the discharge switch mechanism comprises a switch plate and a driving device, the switch plate is located between the rotating disc and the discharge end of the feeding hopper; The rotating disc is provided with a communication hole corresponding to the discharge hopper in communication, the communication hole is communicated with the discharge port of the feeding hopper; The driving device is connected with the switch plate and is used for driving the switch plate to move, so as to open or close the discharge port of the feeding hopper.
4. The pattern forming apparatus according to claim 3, wherein The moving connection assembly comprises a shell and a mounting connecting plate, the shell is covered on the rack seat, the top of the shell is provided with the mounting connecting plate, and the mounting connecting plate is connected with the external moving device; One side of the shell is provided with the feeding hopper, the shell is provided with the rotating driving mechanism and a feeding seat, the feeding seat is provided with a feeding pipe, the feeding pipe is embedded in the feeding hopper, and the two ends of the feeding pipe are communicated with the discharge port of the feeding hopper and the communication hole of the rotating disc respectively; The switch plate is located between the rotating disc and the feeding seat.
5. The pattern forming apparatus according to claim 4, wherein The feeding seat is provided with a guide groove, the guide groove is communicated with the feeding pipe, the switch plate is embedded in the guide groove, and the switch plate can move back and forth along the guide direction of the guide groove.
6. The pattern forming apparatus according to claim 1, wherein The rotating driving mechanism comprises a rotating motor and a rotating head, the rotating motor is connected with the rotating head, and the rotating head is mounted on the rotating disc.
7. The pattern forming apparatus according to claim 1, wherein The cutting device comprises a cutting driving cylinder and a cutting knife, and the driving end of the cutting driving cylinder is connected with the cutting knife.
8. The pattern forming apparatus according to claim 1, wherein The rotating disc is further provided with a stirring driving motor and a stirring screw rod, the stirring screw rod is arranged in at least one discharge hopper, one end of the stirring screw rod is inserted into the discharge end of the discharge hopper; The driving part of the stirring driving motor is connected with the rotating part of the stirring screw rod through a synchronous belt and a through hole of the discharge hopper, so as to drive the stirring screw rod to rotate.
9. The pattern forming apparatus according to claim 1, wherein The color spraying mechanism is close to the feeding hopper, the color spraying mechanism comprises a connecting seat, a connecting rod, at least one mortar spraying gun and at least one powder spraying gun, the connecting seat and the connecting rod are respectively mounted on the lower part of the rack seat; The mortar spraying gun is mounted on a first connecting part, and the first connecting part is hingedly connected with one end of the connecting seat; One end of the powder gun is provided with a second connecting part, a rotating shaft is embedded in the second connecting part, and the second connecting part is in rotating connection with the rotating shaft, one end of the rotating shaft is connected with the connecting rod through a clamping part; The spraying directions of the gun and the powder gun are all intersected with the discharging direction of the discharge hopper.
10. The pattern forming apparatus according to any one of claims 1 to 9, wherein The discharging ends of the plurality of discharge hoppers have different discharging diameters.