Full-automatic bottle unscrambling and turning-around mechanism
The fully automatic bottle-scraping and turning mechanism uses a rotating disk and baffle structure to automatically adjust the orientation of the bottles, solving the problems of excessive manual intervention and uneven operation in traditional bottle-scraping mechanisms, and improving the efficiency and speed of bottle-scraping and conveying.
Patent Information
- Application Number
- CN202423274322.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Traditional bottle-scrambling mechanisms cannot automatically adjust the orientation of the bottles, resulting in significant manual intervention and inconsistent equipment operation, making it difficult to achieve high-speed bottle sorting and turning operations.
Design a fully automatic bottle sorting and turning mechanism that uses an inclined rotating disk, lifting bar, bottle tilting baffle and bottle turning baffle to automatically sort and adjust the orientation of bottles, ensuring that the bottle caps are conveyed upwards.
It enables automated sorting and orientation adjustment of bottles, improves the efficiency and speed of bottle handling and conveying, adapts to rapid production operations, and reduces manual intervention.
Smart Images

Figure CN223704236U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to packaging equipment, specifically to a fully automatic bottle unscrambling and turning mechanism. Background Technology
[0002] A packaging machine is a specialized piece of equipment used for packaging materials. One type of packaging machine is used for packaging bottled products. The bottle unscrambling mechanism is an important component of bottle packaging machines, mainly used to arrange bottles and convey them backward to the packaging station for packaging. Traditional bottle unscrambling mechanisms can generally only arrange and transport bottles. However, in actual production processes, some packaging equipment has requirements on the orientation of the bottles. In this case, manual assistance is needed to turn bottles that do not conform to the orientation, which is very labor-intensive for workers. In addition, some bottle unscrambling mechanisms that can automatically turn around have appeared on the market, but their structures are generally more complex, and manufacturing is more troublesome. Moreover, when turning around, the equipment needs to be temporarily stopped and allowed to resume operation after the turning operation is completed, resulting in poor equipment operation smoothness and difficulty in achieving high-speed bottle unscrambling and turning operations. Utility Model Content
[0003] In view of the deficiencies in the prior art, the technical problem to be solved by this utility model is to provide a fully automatic bottle-scraping and turning mechanism for solving the above-mentioned problems.
[0004] Therefore, this utility model is implemented using the following solution:
[0005] A fully automatic bottle-scraping and turning mechanism is characterized by comprising a base, a feeding trough within the base, a feeding component corresponding to the feeding trough, an inclined rotating disk within the feeding trough, and a slot for inserting individual bottles arranged around the rotating disk. A lifting bar, a bottle-tilting stop bar, and a bottle-turning stop bar are arranged on the higher side near the rotating disk. The lifting bar is inclined; when the rotating disk moves a bottle past the lifting bar, the lifting bar abuts against the bottom of the cap of a bottle placed upright, lifting the bottle and causing it to be misaligned from the bottle-tilting stop bar and the bottle-turning stop bar. The lifting bar does not lift bottles placed in the opposite direction. The bottle-tilting stop bar and the bottle-turning stop bar can cooperate to turn bottles placed in the opposite direction around.
[0006] The feeding assembly includes a feeding hopper, which has an inclined lifting belt inside. The lifting belt is equipped with trays, and a discharge hopper is provided at the highest end of the lifting belt. The bottom of the discharge hopper is aligned with the feeding trough.
[0007] The lifting bars are arranged in two spaced-out sections.
[0008] The corresponding rotating disc is also equipped with a bottle outlet baffle, and a bottle outlet guardrail is installed near the bottle outlet baffle.
[0009] The lifting bar is set on the corresponding adjusting lifting frame, which is slidably set on the mounting base and locked by the locking assembly. The mounting base is provided with an adjusting screw that is screwed to the adjusting lifting frame.
[0010] The above-mentioned fully automatic bottle sorting and turning mechanism has a simple structure and reasonable design. It can realize the automatic sorting and feeding of bottles, and can adjust the up and down orientation of the bottles during the bottle conveying process to ensure that all bottles are conveyed backward with the cap facing up, so as to facilitate subsequent processing operations. Moreover, the above process is fully automated, with high bottle sorting and conveying efficiency and speed, and can adapt to rapid production operations. Attached Figure Description
[0011] The present invention includes the following figures:
[0012] Figure 1 This is a top view of the present invention;
[0013] Figure 2 for Figure 1 A magnified view of the area pointed to by A in the middle;
[0014] Figure 3 This is a structural diagram of the rotating disk of this utility model;
[0015] Figure 4 for Figure 3 A magnified view of the area pointed to by B in the middle;
[0016] Figure 5 This is a side view of the rotating disk and motor of this utility model. Detailed Implementation
[0017] As shown in the figure, the present invention discloses a fully automatic bottle unscrambling and turning mechanism, including a base 15, a feeding trough 16 is provided in the base 15, and a feeding component is provided corresponding to the feeding trough 16. In this embodiment, the feeding component includes a feeding hopper 1, a lifting belt 2 is inclinedly arranged in the feeding hopper 1, a support plate 3 is arranged on the lifting belt 2, and a discharge hopper 4 is provided corresponding to the highest end of the lifting belt 2. The bottom of the discharge hopper 4 is aligned with the feeding trough 16. The feeding trough 16 has an inclined rotating disk 6 with slots 7 arranged around it for individual bottles to be inserted. Near the higher side of the rotating disk 6 are a lifting bar 10, a bottle-tipping baffle 11, and a bottle-turning baffle 12. The lifting bar 10 is inclined at an angle greater than that of the rotating disk 6. When the rotating disk 6 moves a bottle past the lifting bar 10, the lifting bar 10 abuts against the bottom of the cap 8 of an upright bottle, lifting the bottle 9 and causing it to be misaligned from the bottle-tipping baffle 11 and the bottle-turning baffle 12. The lifting bar 10 will not lift bottles placed in the opposite direction. The bottle-tipping baffle 11 and the bottle-turning baffle 12 can work together to turn the reversed bottle around. Furthermore, two lifting bars 10 are spaced apart to ensure that the bottoms on both sides of the cap 8 are lifted simultaneously, improving the stability of the bottle lifting. A bottle-discharging baffle 13 is also provided on the corresponding rotating disk 6, and a bottle-discharging guardrail 14 is provided near the bottle-discharging baffle 13 to guide and deliver the bottles. A lifting bar 10 is mounted on a corresponding adjusting lifting frame 19, which is slidably mounted on a mounting base 18 and locked by a locking assembly 17. An adjusting screw 20 is provided on the mounting base 18 and screwed to the adjusting lifting frame 19. By controlling the rotation of the adjusting screw 20, the adjusting lifting frame 19 and the lifting bar 10 can be raised and lowered to adapt to the bottle size. The locking assembly 17 then locks the position of the adjusting lifting frame 19, improving its flexibility of use. In addition, a bottle-scraping fan 5 is provided on the rotation path of the rotating disk 6. The bottle-scraping fan 5 is connected to the first motor and can push the stacked bottles, allowing them to fall one by one into the slot 7 in an orderly manner.
[0018] The working principle of this utility model is as follows: Bottles are stacked in the feeding hopper 1 and lifted by the lifting belt 2. The bottles then fall into the feeding trough 16 through the unloading hopper 4. Individual bottles fall one by one into the slots 7 on the rotating disk 6 under the action of the bottle-sorting fan blades 5. The rotating disk 6 transports the bottles. When a bottle passes the lifting bar 10, if the bottle is placed upright with the cap 8 facing upwards, the lifting bar 10 will support the bottom of the cap 8. As the bottle continues to be transported, the inclined lifting bar 10 will lift the bottle a certain height within the slots 7, thus... Bottle 9 is staggered from the inverting stop bar 11 and the flipping stop bar 12 to ensure that bottles placed normally will not turn around. If the bottle is placed upside down with the cap 8 facing down, the lifting bar 10 cannot support and lift the bottom of the bottle. As the bottle continues to be conveyed, the bottle will first contact the inverting stop bar 11 and tilt, and then contact the flipping stop bar 12 to flip it over, so that the bottle completes the turning operation in the slot 7. Then, as the turntable 6 rotates, it will drive the bottle to the bottle exit stop bar 13. The bottle exit stop bar 13 cooperates with the bottle to make the bottle come out of the slot, and then it will be guided and sent out through the bottle exit guardrail 14.
[0019] This invention's structure enables automated bottle sorting and feeding, and allows for adjustment of the bottles' orientation during transport, ensuring that all bottles are transported with their caps facing upwards for subsequent processing. The entire process is automated, resulting in high efficiency and speed in bottle sorting and transport, making it suitable for rapid production operations.
Claims
1. A fully automatic bottle-scraping and turning mechanism, characterized in that: Includes a base (15), in which a feeding trough (16) is provided, and a feeding component is provided corresponding to the feeding trough (16). A rotating disk (6) is inclined in the feeding trough (16), and a slot (7) for a single bottle to be inserted is provided around the rotating disk (6). A lifting bar (10), a bottle-inverting baffle (11), and a bottle-flipping baffle (12) are provided on the higher side near the rotating disk (6). The lifting bar (10) is inclined. When the rotating disk (6) drives the bottle past the lifting bar (10), the lifting bar (10) will abut against the bottom of the bottle cap (8) of the bottle placed upright and drive the bottle (9) to be lifted so that the bottle (9) is misaligned with the bottle-inverting baffle (11) and the bottle-flipping baffle (12). The lifting bar (10) will not drive the bottle placed in the opposite direction to be lifted. The bottle-inverting baffle (11) and the bottle-flipping baffle (12) can cooperate to drive the bottle placed in the opposite direction to turn around.
2. The fully automatic bottle-scraping and turning mechanism according to claim 1, characterized in that... The feeding assembly includes a feeding hopper (1), which has an inclined lifting belt (2) inside. A support plate (3) is arranged on the lifting belt (2), and a feeding hopper (4) is provided at the highest end of the lifting belt (2). The bottom of the feeding hopper (4) is aligned with the feeding trough (16).
3. The fully automatic bottle-scraping and turning mechanism according to claim 1, characterized in that... The lifting bars (10) are provided in two spaced intervals.
4. The fully automatic bottle-scraping and turning mechanism according to claim 1, characterized in that... The corresponding rotating disk (6) is also provided with a bottle outlet baffle (13), and a bottle outlet guardrail (14) is provided near the bottle outlet baffle (13).
5. A fully automatic bottle-scraping and turning mechanism according to claim 1 or 3, characterized in that... The lifting bar (10) is set on the corresponding adjusting lifting frame (19). The adjusting lifting frame (19) is slidably set on the mounting base (18) and locked by the locking assembly (17). The mounting base (18) is provided with an adjusting screw (20) that is screwed to the adjusting lifting frame (19).
6. The fully automatic bottle-scraping and turning mechanism according to claim 1, characterized in that... Bottle-scraping fan blades (5) are also provided on the rotation path of the rotating disk (6), and the bottle-scraping fan blades (5) are connected to the first motor for transmission.