Automatic assembling equipment for upper cover of new energy automobile

By designing components such as a flipping and limiting module, a transfer robot, and a dispensing and weighing module, an automated assembly equipment for new energy vehicle covers has been developed, solving the problem of low assembly efficiency and achieving highly efficient automated production.

CN223704395UActive Publication Date: 2025-12-23ZHUHAI KANGHENG ELECTRONIC EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422958433.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-12-23
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The assembly efficiency of new energy vehicle covers in existing technologies is low, making it difficult to meet the needs of efficient and automated production.

Method used

An automated assembly device was designed, comprising a flipping and limiting module, a transfer robot, a dispensing and weighing module, a feeding line, and a dispensing and photographing module. The transfer robot enables the transfer and flipping of the top cover, the dispensing and weighing module ensures consistent glue quantity, and the dispensing and photographing module performs visual calibration, thereby improving assembly accuracy and efficiency.

Benefits of technology

It has enabled efficient and automated dispensing and assembly of the top cover of new energy vehicles, improving assembly efficiency and product consistency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223704395U_ABST
    Figure CN223704395U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of new energy automobile power supply assembly, and discloses a new energy automobile upper cover automatic assembly device which comprises a machine base, a turnover limiting module is arranged on the machine base, a transfer mechanical arm is arranged above the turnover limiting module, a dispensing weighing module is arranged on the rear side of the transfer mechanical arm, and the dispensing weighing module is arranged on the rear side of the transfer mechanical arm. A feeding line is arranged on one side of the transfer mechanical arm through a feeding port, a discharging belt is arranged on the other side of the transfer mechanical arm through a discharging port, the output end of the transfer mechanical arm is connected with a material taking suction cup module and a dispensing photographing module, and the dispensing photographing module is connected to the upper portion of the material taking suction cup module through a mounting base.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to new energy automobile power supply assembly technical field especially relates to a new energy automobile upper cover automatic assembly equipment. BACKGROUND

[0002] New energy generally refers to the renewable energy that is developed and utilized on the basis of new technology, including solar energy, biomass energy, water energy, wind energy, geothermal energy, wave energy, ocean current energy and tidal energy, and heat cycle between the ocean surface and deep layer etc.; in addition, there are hydrogen energy, marsh gas, alcohol, methyl alcohol etc., and the energy such as coal, petroleum, natural gas, water energy that has been widely utilized is called conventional energy; with the finiteness of conventional energy and the increasingly prominent environmental problems, new energy with the characteristics of environmental protection and renewable is paid more and more attention by countries; at present, the new energy that can form industry in China mainly includes water energy, wind energy, biomass energy, solar energy, geothermal energy etc., and is the clean energy that can be recycled; the development of new energy industry is not only the effective supplement means of entire energy supply system, but also the important measure of environmental management and ecological protection, and is the final energy selection to meet the needs of human society sustainable development; due to the new energy power energy saving and environmental protection, is widely used in the car, how to process and manufacture the parts on the new energy automobile, reduce the cost, is the problem that the industry has been concerned about, and a new energy automobile upper cover automatic assembly equipment is designed for the battery box upper cover of new energy automobile. SUMMARY

[0003] The utility model wants to overcome the technical problems of prior art, provides a new energy automobile upper cover automatic assembly equipment, improves the assembly efficiency of upper cover.

[0004] The utility model discloses a new energy automobile upper cover automatic assembly equipment, including the base, be provided with the turnover limiting module on the base, the turnover limiting module's top is provided with the transfer manipulator, the rear side of transfer manipulator is provided with the point gluing weighing module, the one side of transfer manipulator is provided with the feeding line through the feeding port, the other side of transfer manipulator is provided with the discharge belt through the discharge port, the output end of transfer manipulator is connected with the material taking suction cup module and the point gluing photographing module, and the point gluing photographing module is connected in the top of material taking suction cup module through the mounting seat.

[0005] From the above scheme can be known, the transfer manipulator is used to realize the transfer of the to-be-gluing upper cover, the turnover limiting module is used to drive the limiting turnover of the upper cover with glue, the feeding line is used to realize the feeding and conveying of the upper cover, the discharging belt is used to realize the discharging and conveying of the power module upper cover glue-dipping buckle cover, the glue-dipping weighing module is used to weigh the glue amount, and the consistency of the glue-dipping amount of several assembled products is ensured, and the glue-dipping photographing module is used for glue-dipping after visual calibration, and the utility model realizes the automatic glue-dipping assembly of the new energy automobile power supply upper cover, and improves the assembly efficiency of the upper cover.

[0006] The turnover limiting module comprises two groups of symmetrically arranged supporting assemblies and limiting seats arranged on the supporting assemblies, the supporting assembly comprises a vertical support, a rotary table horizontally arranged on the vertical support and a clamping jaw connected to an output end of the rotary table, the limiting seat comprises two groups of parallelly arranged limiting plates, two sides of the limiting plate are respectively connected to output ends of the two groups of clamping jaws, and limiting grooves are arranged at four corners in the limiting plate. Therefore, the rotary table is used to drive the limiting seat to rotate, the clamping jaw is used to clamp and limit the upper cover on the limiting seat, and the limiting seat is adapted to the upper cover through the limiting groove to realize the placement of the upper cover.

[0007] The material taking suction cup module comprises a suction cup limiting frame and a plurality of suction nozzle pieces arranged at the bottom of the suction cup limiting frame, industrial cameras are symmetrically arranged on the suction cup limiting frame, the industrial cameras are connected to the suction cup limiting frame through mounting seats, and through grooves are arranged on the suction cup limiting frame corresponding to the industrial cameras. Therefore, the suction cup limiting frame is visually detected through the industrial cameras, and the through groove is used to avoid the suction cup limiting frame from blocking the line of sight.

[0008] The glue-dipping photographing module comprises a mounting seat, a lifting cylinder arranged on the mounting seat, a glue-dipping valve connected to an output end of the lifting cylinder and a visual camera arranged on the side of the glue-dipping valve, the glue-dipping valve is connected to the bottom of the lifting cylinder through a fixing plate, the glue-dipping valve is in sliding fit with the surface of the fixing plate, a glue-dipping needle is arranged in communication at the bottom of the glue-dipping valve, the visual camera is fixed on the mounting seat, and the mounting seat is provided with a ring-shaped light source at the bottom of the visual camera. Therefore, the glue-dipping valve is used to control the start and end of glue-dipping, the lifting cylinder is used to control the lifting movement of the glue-dipping valve to realize glue-dipping, the glue-dipping needle is used to glue-dip the to-be-glued upper cover, and the visual camera is used to correct the glue-dipping position and glue-dipping height of the glue-dipped product, so that high-precision glue-dipping is realized.

[0009] The point gluing weighing module comprises a point gluing console, a placing rack, an electronic scale arranged on the placing rack, a limiting fixed plate arranged on the electronic scale, a measuring cup arranged on the limiting fixed plate, and a point gluing needle arranged above the measuring cup.

[0010] The feeding line comprises a feeding rack, a feeding belt arranged on the feeding rack, a feeding motor, and a material rack arranged on the feeding belt, and the feeding belt is connected to the output end of the feeding motor through a conveying wheel set.

[0011] The material rack is provided with a limiting block at four corners, and the limiting block is provided with a placing groove. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 is a structural schematic diagram of the utility model;

[0013] Figure 2 is a structural schematic diagram of the utility model;

[0014] Figure 3 is a structural schematic diagram of the turnover limiting module;

[0015] Figure 4 is a structural schematic diagram of the mechanical hand;

[0016] Figure 5 is a structural schematic diagram of the utility model;

[0017] Figure 6 is a structural schematic diagram of the point gluing weighing module;

[0018] Figure 7 is a structural schematic diagram of the feeding line. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.

[0020] As Figures 1 to 6The utility model discloses a new energy automobile upper cover automatic assembly equipment, including frame 1, be provided with turnover limit module 2 on frame 1, the upper of turnover limit module 2 is provided with transfer manipulator 3, the rear side of transfer manipulator 3 is provided with point gluing weighing module 4, one side of transfer manipulator 3 is provided with feeding line 11 through feed port, and the other side of transfer manipulator 3 is provided with discharge belt 13 through discharge port, and the output end of transfer manipulator 3 is connected with material taking suction cup module 5 and point gluing photographing module 6, and point gluing photographing module 6 is connected in the upper of material taking suction cup module 5 through mounting seat 61.In this embodiment, the output end of transfer manipulator 3 is a connecting shaft, the reference mark position 200 of the upper cover to be glued, the bottom of frame 1 is provided with support column and universal wheel, the frame 1 is covered with rack 10, the feed port is provided at one side of rack 10, the discharge port is provided at the other side of rack 10, the discharge belt 13 is provided with the placement loading platform, and the new energy battery box is placed on the placement loading platform through the limiting column.

[0021] The turnover limit module 2 includes two groups of symmetrical support assemblies and limit seats arranged on the support assemblies, the support assembly includes a stand 21, a rotary table 22 horizontally arranged on the stand 21 and a clamping jaw 23 connected to the output end of the rotary table 22, the limit seat includes two groups of limit plates 24 arranged side by side, the two sides of the limit plate 24 are respectively connected to the output ends of the two groups of clamping jaws 23, and limit grooves 241 are arranged at the four corners of the limit plate 24.In this embodiment, the rotary table 22 is a pneumatic rotary table, the clamping jaw 23 is an electric clamping jaw, the limit seat includes two clamping jaws connected to the output ends of the clamping jaws 23 respectively, the rotary table 22 is a rotary motor, and the rotary motor is horizontally arranged at the end of the stand 21.

[0022] The material taking suction cup module 5 includes a suction cup limiting frame 51 and a plurality of suction nozzle pieces 52 arranged at the bottom of the suction cup limiting frame 51, an industrial camera 53 is symmetrically arranged on the suction cup limiting frame 51, the industrial camera 53 is connected to the suction cup limiting frame 51 through a mounting seat 61, and a through groove 531 is arranged on the suction cup limiting frame 51 corresponding to the industrial camera 53.In this embodiment, the suction cup limiting frame 51 is connected to the connecting shaft on the output end of the transfer manipulator 3, and a pressing column is further arranged at the bottom of the suction cup limiting frame 51, which facilitates pressing during cover installation.

[0023] The point gluing and photographing module 6 comprises a mounting seat 61, a lifting cylinder 62 arranged on the mounting seat 61, a point gluing valve 63 connected to the output end of the lifting cylinder 62, and a visual camera 66 arranged on the side of the point gluing valve 63, the point gluing valve 63 is connected to the bottom of the lifting cylinder 62 through a fixing plate 64, the point gluing valve 63 is slidably connected to the surface of the fixing plate 64 through a sliding rail, a point gluing needle 65 is arranged on the bottom of the point gluing valve 63, the visual camera 66 is fixed on the mounting seat 61, and an annular light source 67 is arranged on the bottom of the visual camera 66.

[0024] The point gluing and weighing module 4 comprises a point gluing console 41, a placing rack 42, an electronic scale 43 arranged on the placing rack 42, a limiting fixing plate 44 arranged on the electronic scale 43, and a measuring cup 45 arranged on the limiting fixing plate 44, the bottom of the measuring cup 45 is in contact with the electronic scale 43, so that the electronic scale 43 can weigh the measuring cup 45, and the point gluing needle 65 is arranged above the measuring cup 45.

[0025] The feeding line 11 comprises a feeding rack 110, a feeding belt 111 arranged on the feeding rack 110, a feeding motor 112 and a material rack 113 arranged on the feeding belt 111, the feeding belt 111 is connected to the output end of the feeding motor 112 through a transmission wheel set 114, limiting blocks are arranged at the four corners of the material rack 113, and placing grooves 115 are arranged on the limiting blocks.

[0026] The working process of the utility model is as follows: the transfer manipulator 3 adsorbs the upper cover 200 of the feeding through the suction nozzle 52 and then transfers the upper cover 200 to the limiting seat, the clamping jaw 23 drives the two groups of limiting plates 24 to move towards each other and clamp the upper cover 200, the transfer manipulator 3 drives the point gluing and photographing module 6 to move to the corresponding position above the point gluing and weighing module 4 to take glue, the transfer manipulator 3 drives the point gluing and photographing module 6 to move to the corresponding position above the turnover limiting module 2, the point gluing valve 63 controls the point gluing needle 65 to glue the upper cover, the electronic scale 43 controls the single-gluing amount through the measuring cup 45, and the turntable 22 drives the upper cover 200 to turn over, then the transfer manipulator 3 adsorbs the upper cover and transfers the upper cover to the power box on the discharging belt 13, so that the upper cover assembly of the new energy automobile power box is realized.

[0027] Finally, it needs to be emphasized that the above description is not intended to limit the present application, and for those skilled in the art, the present application can have various changes and modifications, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A new energy automobile upper cover automatic assembly equipment, comprising a base (1), characterized in that: The machine base (1) is provided with a turnover limiting module (2), the upper side of the turnover limiting module (2) is provided with a transfer manipulator (3), the rear side of the transfer manipulator (3) is provided with a glue dispensing weighing module (4), one side of the transfer manipulator (3) is provided with a feeding line (11) through a feeding port, the other side of the transfer manipulator (3) is provided with a discharging belt (13) through a discharging port, the output end of the transfer manipulator (3) is connected with a material taking suction cup module (5) and a glue dispensing and photographing module (6), the glue dispensing and photographing module (6) is connected above the material taking suction cup module (5) through a mounting seat (61).

2. The automatic assembling device for the upper cover of a new energy vehicle according to claim 1, characterized in that: The turnover limiting module (2) comprises two groups of symmetrical supporting assemblies and limiting seats arranged on the supporting assemblies, the supporting assembly comprises a vertical support (21), a rotary table (22) horizontally arranged on the vertical support (21) and a clamping jaw (23) connected to the output end of the rotary table (22), the limiting seat comprises two groups of parallel limiting plates (24), the two sides of the limiting plate (24) are respectively connected to the output ends of the two groups of clamping jaws (23), and limiting grooves (241) are arranged at the four corners in the limiting plate (24).

3. The automatic assembling device for the upper cover of a new energy vehicle according to claim 1, characterized in that: The material taking suction cup module (5) comprises a suction cup limiting frame (51) and a plurality of suction nozzle pieces (52) arranged at the bottom of the suction cup limiting frame (51), symmetrical industrial cameras (53) are arranged on the suction cup limiting frame (51), the industrial cameras (53) are connected to the suction cup limiting frame (51) through mounting seats (61), and through grooves (531) are arranged on the suction cup limiting frame (51) corresponding to the industrial cameras (53).

4. The automatic assembling device for the upper cover of a new energy vehicle according to claim 1, characterized in that: The glue dispensing and photographing module (6) comprises a mounting seat (61), a lifting cylinder (62) arranged on the mounting seat (61), a glue dispensing valve (63) connected to the output end of the lifting cylinder (62) and a visual camera (66) arranged on the side of the glue dispensing valve (63), the glue dispensing valve (63) is connected to the bottom of the lifting cylinder (62) through a fixing plate (64), the glue dispensing valve (63) is in sliding fit with the surface of the fixing plate (64), a glue dispensing needle (65) is arranged in communication at the bottom of the glue dispensing valve (63), the visual camera (66) is fixed on the mounting seat (61), and an annular light source (67) is arranged at the bottom of the visual camera (66) on the mounting seat (61).

5. The automatic assembling device for the upper cover of a new energy vehicle according to claim 4, characterized in that: The glue dispensing weighing module (4) comprises a glue dispensing control console (41), a placing frame (42) and an electronic scale (43) arranged on the placing frame (42), a limiting fixing plate (44) is arranged on the electronic scale (43), a measuring cup (45) is arranged on the limiting fixing plate (44), the bottom of the measuring cup (45) is in contact with the electronic scale (43), and the glue dispensing needle (65) is arranged above the measuring cup (45).

6. The automatic assembling device for the upper cover of a new energy vehicle according to claim 1, characterized in that: The feeding line (11) comprises a feeding frame (110), a feeding belt (111) arranged on the feeding frame (110), a feeding motor (112) and a material frame (113) arranged on the feeding belt (111), and the feeding belt (111) is connected to the output end of the feeding motor (112) through a conveying wheel set (114). 7.The automatic assembling device for the upper cover of a new energy vehicle according to claim 6, characterized in that: Limiting blocks are arranged at four corners of the material frame (113), and placing grooves (115) are arranged on the limiting blocks.