Tomato sauce particle filling machine

The tomato paste granule filling machine, with its plunger valve filling head and rotating frame design, solves the problems of low filling efficiency, easy breakage, and contamination of granular tomato paste in existing technologies, and achieves an efficient and safe filling process.

CN223705177UActive Publication Date: 2025-12-23XINJIANG XIAOCHU FOOD
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Patent Information

Application Number
CN202520115099.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-12-23
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Existing tomato sauce filling machines cannot effectively fill granular tomato sauce. The sauce filling pipe is prone to clogging, leading to frequent equipment failures. Granular tomato sauce is easily broken, and the filling process can easily contaminate the packaging and equipment.

Method used

The system employs a plunger valve-type filling head and a rotating frame design, combined with a metering pump and a turntable conveyor, to achieve metered filling of granulated tomato sauce, avoiding clogging and breakage, and ensuring filling efficiency and quality.

Benefits of technology

It significantly improves the filling efficiency of granulated tomato sauce, avoids equipment blockage and contamination, maintains the appearance and quality of the tomato sauce, and ensures the safety and efficiency of the filling process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223705177U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of tomato sauce filling equipment, in particular to a tomato sauce particle filling machine which comprises a machine frame, a material storage box, a metering pump, a rotating frame cylinder, a metering cylinder, a plunger valve type filling head, a left conveying belt, a right conveying belt, a rotating disc conveying device and a power transmission device. A left conveying belt is arranged on the machine frame on the left of the rotary disc conveying device, and a right conveying belt is arranged on the machine frame on the right of the rotary disc conveying device. The tomato sauce filling device is reasonable and compact in structure and convenient to use, the injection amount of tomato sauce materials is controlled through the metering pump, the rotating frame cylinder and the rotating disc conveying device rotate synchronously, packaging bottles or packaging cans move along with the plunger valve type filling head, multiple cans are filled at the same time, the production efficiency is remarkably improved, and the production cost is reduced. By means of the plunger valve type filling head, tomato sauce particles are prevented from being broken, filling head blocking and tomato sauce dripping are effectively avoided, meanwhile, pollution to packing materials and equipment is avoided, and the plunger valve type filling head has the advantages of being safe, capable of saving labor, simple, convenient and efficient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tomato sauce filling equipment technical field, specifically is a kind of tomato sauce granule filling machine. BACKGROUND

[0002] Tomato is also called Lycopersicon esculentum, and it is an annual solanaceous herb. Tomato is bright in color, sour and sweet in taste, delicious in flesh, thin in skin and juicy, rich in nutrition, and has the dual identity of fruit and vegetable. Tomato contains rich vitamin A, vitamin C, carotenoids, and trace elements such as iron, calcium and magnesium, and also contains lycopene, which has the effects of antioxidant, reducing cardiovascular diseases and preventing cancer. Traditional tomato products mainly include tomato sauce, whole tomato cans, tomato sauce, tomato juice, tomato beverage, tomato pulp and tomato soft candy, etc., and tomato sauce is still the most important tomato product. The fruit pulp particle content in granular tomato sauce is high, and large tomato fruit pulp particles are retained. The tomato sauce product is fresh and fragrant, and the fruit particle feeling and freshness of tomato particles are added. It is widely used as a seasoning in catering cooking. It can not only adjust the color, but also adjust the taste and increase the freshness. It can be used as a stock, and also as a cooking material. It has the characteristics of bright red color, natural color, bright color, rich tomato aroma, delicious and rich taste, and moderate sour and sweet taste. It is a kind of tomato sauce product with rich taste and rich flavor, which is suitable for cooking various dishes that need to retain certain fruit pulp particle texture. Granular tomato sauce can add layers to the taste of dishes, making them more delicious and tasty.

[0003] The Chinese patent document with publication number CN116789059A discloses a tomato sauce filling machine capable of moving synchronously with a conveying bottle body without stopping, which comprises a tomato sauce tank, an arc-shaped carrier block, a gas cylinder, an arc-shaped pressing block, a bottle body conveying belt, an extrusion cylinder, a piston, and a return spring. The filling bottle clamped and fixed can be moved backward to provide space for the next filling bottle clamping groove to move to the clamped filling bottle. The tomato sauce in the tomato sauce tank can be injected into the filling bottle mouth through the sauce injection pipe to realize non-stop filling of tomato sauce and improve the filling efficiency. The return spring can reset the push rod and the piston to complete the suction of tomato sauce into the extrusion cylinder and realize the control of the tomato sauce injection amount. Although the above-mentioned tomato sauce filling machine can realize the rapid filling of tomato sauce, it has the following problems in the actual use for the filling process of granular tomato sauce: 1. Since the sauce injection pipe and the extrusion cylinder are used for filling tomato sauce, the equipment is only suitable for relatively fine tomato sauce and cannot be used for granular tomato sauce. The sauce injection pipe is easy to be blocked, which causes frequent equipment failure and affects the filling efficiency; 2. The control of the tomato sauce injection amount is realized by adjusting the extrusion cylinder, which cannot be used for granular tomato sauce. On the one hand, the piston in the extrusion cylinder is easy to crush the granular tomato, which affects the appearance and quality of the granular tomato sauce. On the other hand, the extrusion cylinder is easy to be blocked, which causes the equipment to be unable to continuously work; 3. The sauce injection pipe is easy to drop tomato sauce on the packaging material and the equipment during filling, which causes the contamination of the packaging material and the equipment. SUMMARY

[0004] The technical problem to be solved by the utility model is to provide a tomato sauce granule filling machine which overcomes the above-mentioned deficiencies of the prior art and effectively solves the problems that the existing tomato sauce filling machine cannot be used for granular tomato sauce, the sauce injection pipe and the extrusion cylinder are easy to be blocked, the granular tomato is easy to be crushed, the appearance and quality are affected, the sauce injection pipe is easy to drop tomato sauce, and the packaging material and the equipment are contaminated.

[0005] The utility model discloses adopt technical scheme is: a kind of ketchup granule filling machine, including rack, storage tank, quantitative pump, rotating frame cylinder, dosing cylinder, plunger valve type filling head, left conveyor belt, right conveyor belt, carousel conveyor and power transmission device, carousel conveyor is equipped in the middle part of rack, left conveyor belt is equipped on the rack left of carousel conveyor, right conveyor belt is equipped on the rack right of carousel conveyor, fixed frame is equipped on the upper portion of rack, storage tank is equipped on the left part upper end of fixed frame, connecting support is equipped on the middle part upper end of fixed frame, corresponding connecting support inside on carousel conveyor upper is equipped with the rotating frame cylinder that can rotate, rotating frame cylinder is evenly spaced and is equipped with a plurality of dosing cylinders on, the upper end of each dosing cylinder is equipped with feed inlet respectively, corresponding dosing cylinder below rotating frame cylinder is equipped with plunger valve type filling head respectively on, plunger valve type filling head is equipped with valve body side pipe with side pipe interface, the lower end outlet of each dosing cylinder is connected with the side pipe interface of corresponding plunger valve type filling head respectively through downcomer, connecting support is equipped with material conveying pipe, the inlet of material conveying pipe is connected with the inner cavity lower portion of storage tank, dosing pump is equipped in the middle part of material conveying pipe, material pipe outlet of material conveying pipe is fixedly installed in the left part of connecting support and can pump granular ketchup into the feed inlet of dosing cylinder located in its directly below, rotating frame cylinder, left conveyor belt, right conveyor belt, carousel conveyor are connected with power transmission device respectively, carousel conveyor is equipped with a plurality of push block, transmission site slot is formed between adjacent two push blocks, left conveyor belt can convey empty packaging bottle or packaging jar to the transmission site slot in carousel conveyor left end, carousel conveyor can keep synchronous motion with rotating frame cylinder and convey filled packaging bottle or packaging jar to right conveyor belt.

[0006] The following is a further optimization or / and improvement of the above-mentioned technical scheme:

[0007] Further, as preferred, the rotating frame cylinder comprises a rotating frame cylinder body, an upper radial rod frame, a lower radial rod frame and a rotating frame rotating shaft, the rotating frame cylinder body is cup-shaped with an open upper end, the rotating frame rotating shaft is arranged in the center of the rotating frame cylinder body, the upper portion and the lower portion of the rotating frame rotating shaft are welded and fixed with an upper radial disc and a lower radial disc, the outer edge of the upper radial disc is fixed with the upper radial rod frame in a radial manner, the outer edge of the lower radial disc is fixed with the lower radial rod frame in a radial manner, the outer end of the upper radial rod frame is welded and fixed on the upper inner wall of the rotating frame cylinder body, the outer end of the lower radial rod frame is welded and fixed on the lower inner wall of the rotating frame cylinder body, each dosing cylinder is fixedly installed on the inner wall of the rotating frame cylinder body through a frame plate, each plunger valve type filling head is fixedly installed on the bottom plate of the rotating frame cylinder body, the lower portion of the connecting bracket is uniformly and spacedly provided with no less than three roller supports around the rotating frame rotating shaft, the roller support comprises a wheel frame body, a lower roller and a side roller, the wheel frame body comprises a vertical plate and a bottom plate, the lower end of the vertical plate is connected with the outer end of the bottom plate in an L shape, the wheel frame body is fixed on the connecting bracket through the bottom plate, the lower roller and the side roller are respectively installed on the upper end of the bottom plate and the inner side of the vertical plate, the bottom end of the rotating frame cylinder is placed on the lower roller of each roller support, the lower portion of the outer side of the rotating frame cylinder is placed on the side roller of each roller support, the power transmission device comprises an upper motor, the upper motor is fixedly installed on the connecting bracket corresponding to the upper end position of the rotating frame rotating shaft, and the output shaft of the upper motor is connected with the upper end of the rotating frame rotating shaft.

[0008] Further, as preferred, the plunger valve type filling head comprises an electric telescopic rod, a fixed valve seat, a filling valve cover, a filling valve body, a discharge nozzle, the upper end of the fixed valve seat is provided with an electric rod fixing screw hole, the lower end of the electric rod fixing screw hole is provided with a valve cover mounting screw hole, the upper end of the valve cover mounting screw hole is connected with the lower end of the electric rod fixing screw hole and keeps coaxial, the electric telescopic rod comprises a shell and a telescopic push rod, the lower end of the shell is fixedly installed on the fixed valve seat through the electric rod fixing screw hole, the telescopic push rod is installed in the shell, the lower end of the telescopic push rod is sleeved in the valve cover mounting screw hole and can be extended downward, the upper part of the filling valve cover is provided with a valve cover ring table with external threads, the filling valve cover is fixedly installed on the fixed valve seat through the valve cover ring table and the valve cover mounting screw hole, the filling valve cover is provided with a valve cover heart hole, the lower part of the filling valve cover is provided with a valve cover threaded seat hole and fixedly installed with the filling valve body, the upper end of the valve cover threaded seat hole is connected with the inner cavity of the valve cover ring table through the valve cover heart hole, the filling valve body comprises a valve body, a sealing bushing, a valve core plunger and a valve core sealing head, the right part of the valve body is provided with a valve body side pipe with an axis at 45 degrees with the axis of the valve body, the upper end of the valve body side pipe is provided with a side pipe interface and connected with the lower end outlet of the blanking pipe, the inner cavity lower end of the valve body side pipe is connected with the inner cavity lower part of the valve body, the outer side of the upper part of the valve body is provided with a valve body upper thread and connected with the filling valve cover through the valve body upper thread, the inside of the valve body is provided with a valve body inner cavity, the upper inner wall of the valve body inner cavity is provided with a valve cavity ring groove and installed with the sealing bushing, the upper end surface of the sealing bushing is pressed against the lower part of the filling valve cover outside the valve cover heart hole, the inner cavity diameter of the valve body side pipe is the same as the middle part inner diameter of the valve body inner cavity, the inner cavity diameter of the sealing bushing is equal to the middle part and lower part inner diameter of the valve body inner cavity, the inner cavity of the sealing bushing is sleeved with the valve core plunger, the upper end of the valve core plunger is provided with a plug rod mounting screw hole and fixedly connected with the lower end of the telescopic push rod through the plug rod mounting screw hole, the upper part of the valve core plunger is located in the inner cavity of the valve cover ring table and the valve cover heart hole and can move up and down, the lower end of the valve core plunger is provided with a plunger counterbore and installed with a valve core sealing head in a cylindrical shape, the outer diameter of the valve core sealing head is the same as the outer diameter of the valve core plunger, the valve core sealing head and the bottom end of the valve core plunger are fixedly connected together through an internal hexagonal screw, the inner wall lower end of the valve body inner cavity is provided with a nozzle thread and fixedly installed with the discharge nozzle.

[0009] Further, as preferred, the outer middle part of the sealing bushing is provided with a bushing outer sealing groove and installed with a bushing outer sealing ring, the upper inner wall and the upper inner wall of the sealing bushing are respectively provided with a bushing inner sealing groove and installed with a bushing inner sealing ring, the inner wall lower end of the sealing bushing is provided with an oil seal groove and installed with a bushing oil seal.

[0010] Further, as preferred, the sealing bushing is a polytetrafluoroethylene bushing and the valve core sealing head is a polytetrafluoroethylene sealing head.

[0011] Further, as preferred, the rotating disc conveying device comprises a transmission hub, a hub rotating shaft, a hub outer ring, a front arc-shaped guard plate, a rear arc-shaped guard plate, the transmission hub is installed on the rack and can rotate freely through the hub rotating shaft, the outer edge of the transmission hub is fixedly connected with the hub outer ring through the hub spoke, a plurality of push blocks are fixed outside the hub outer ring and are arranged uniformly and spaced apart around the outer circular surface of the hub outer ring, the position of the conveying slot between the adjacent two push blocks corresponds to the position of the plunger valve type filling head, the front arc-shaped guard plate and the rear arc-shaped guard plate are arranged in a circular ring around the outside of the push block, the left end of the front arc-shaped guard plate and the rear arc-shaped guard plate is arranged close to the right end of the left conveying belt, the right end of the front arc-shaped guard plate and the rear arc-shaped guard plate is arranged close to the left end of the right conveying belt, the power transmission device comprises a lower motor, a left conveying belt motor and a right conveying belt motor, the lower motor is fixedly installed below the transmission hub of the rack, the upper end of the output shaft of the lower motor is connected with the lower end of the hub rotating shaft, the left end of the rack is provided with the left conveying belt motor below, the right end of the rack is provided with the right conveying belt motor below, the output shaft of the left conveying belt motor and the right conveying belt motor is fixedly provided with a left drive sprocket and a right drive sprocket correspondingly, the left end of the left conveying belt is provided with a left conveying belt driving shaft and is provided with a left conveying belt driving sprocket, the right end of the right conveying belt is provided with a right conveying belt driving shaft and is provided with a right conveying belt driving sprocket, the left drive sprocket is connected with the left conveying belt driving sprocket through a transmission chain, and the right drive sprocket is connected with the right conveying belt driving sprocket through a transmission chain.

[0012] Further, as preferred, the left conveying belt and the right conveying belt are respectively provided with a protective plate on the rack at the front and rear sides, the rack below the inner side of each protective plate is provided with a guide frame strip, and guide rollers are uniformly and spaced apart installed on the guide frame strip.

[0013] Further, as preferred, the upper left part of the storage tank is provided with a tank inlet, a sealing cover is installed on the tank inlet, and supporting legs are arranged on the lower part of the rack.

[0014] The utility model discloses a reasonable and compact structure, convenient to use, its through ration pump control tomato sauce material's injection amount, through rotating frame cylinder and rotating disc conveying device synchronous rotation, make the packing bottle or packing jar with plunger valve type filling head movement together, multi -jar fills simultaneously, production efficiency has been improved significantly, through plunger valve type filling head effectively avoid the breakage of tomato sauce particle, can effectively avoid filling head block and tomato sauce drop simultaneously, effectively avoid the pollution of packing things and equipment, with safe, labor saving, simple, efficient characteristics. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the front view structure schematic diagram of the embodiment 1-7 of the utility model;

[0016] Figure 2 It is the enlarged structure schematic diagram of the rotating disc conveying device of the embodiment 1-7 of the utility model;

[0017] Figure 3 Figure 1 is a schematic view of the front view of the anti-blocking filling head of the embodiment 1-7 of the present application.

[0018] Legend: 1 is a rack, 2 is a storage tank, 3 is a quantitative pump, 4 is a rotating frame, 401 is a rotating frame cylinder, 402 is an upper radial rod frame, 403 is a lower radial rod frame, 404 is a rotating frame shaft, 5 is a quantitative cylinder, 501 is a feeding port, 502 is a discharging pipe, 6 is an anti-blocking filling head, 601 is a valve body side pipe, 602 is a side pipe interface, 603 is an electric telescopic push rod, 604 is a fixed valve seat, 6041 is an electric rod fixing screw hole, 6042 is a valve cover mounting screw hole, 605 is a filling valve cover, 6051 is a valve cover ring table, 6052 is a valve cover core hole, 6053 is a valve cover threaded seat hole, 606 is a filling valve body, 6061 is a valve body, 6062 is a sealing bushing, 60621 is a bushing outer sealing ring, 60622 is a bushing inner sealing ring, 60623 is a bushing oil seal, 6063 is a valve core plunger, 6064 is a valve core sealing head, 6065 is a valve cavity ring groove, 607 is a discharging nozzle, 7 is a left conveying belt, 8 is a right conveying belt, 9 is a rotating disc conveying device, 900 is a transmission core disc, 901 is a push block, 902 is a core disc shaft, 903 is a core disc outer ring, 904 is a front arc-shaped guard plate, 905 is a rear arc-shaped guard plate, 10 is a fixing frame, 11 is a connecting support, 12 is a material conveying pipe, 1201 is a material pipe outlet, 13 is an upper motor, 14 is a lower motor, 15 is a left conveying belt motor, 16 is a right conveying belt motor, 17 is a roller support, 18 is a left drive sprocket, 19 is a right drive sprocket, 20 is a left conveying belt drive sprocket, 21 is a right conveying belt drive sprocket, 22 is a guard plate, 23 is a guide frame strip, 24 is a guide roller, 25 is a tank feeding port, and 26 is a supporting leg. DETAILED DESCRIPTION

[0019] The present application will be further described below in conjunction with the drawings and specific embodiments.

[0020] Embodiment 1:

[0021] As shown in the accompanying drawings Figures 1-3The utility model provides a kind of tomato sauce granule filling machine, including rack 1, storage tank 2, quantitative pump 3, rotary frame cylinder 4, quantitative cylinder 5, plunger valve type filling head 6, left conveyor belt 7, right conveyor belt 8, carousel conveying device 9 and power transmission device, the middle part of rack 1 is equipped with carousel conveying device 9, the rack 1 left of carousel conveying device 9 is equipped with left conveyor belt 7, the rack 1 right of carousel conveying device 9 is equipped with right conveyor belt 8, the upper portion of rack 1 is equipped with fixed frame 10, the left part upper end of fixed frame 10 is equipped with storage tank 2, the middle part upper end of fixed frame 10 is equipped with connecting support 11, corresponding connecting support 11 inside above carousel conveying device 9 is equipped with rotatable rotary frame cylinder 4, rotary frame cylinder 4 is evenly spaced and equipped with a plurality of quantitative cylinder 5, the upper end of each quantitative cylinder 5 is equipped with feed inlet 501 respectively, corresponding each quantitative cylinder 5 below rotary frame cylinder 4 is equipped with plunger valve type filling head 6 respectively, the valve body side pipe 601 of plunger valve type filling head 6 is equipped with side pipe interface 602, the lower end outlet of each quantitative cylinder 5 is connected with the side pipe interface 602 of corresponding plunger valve type filling head 6 respectively through downcomer 502, connecting support 11 is equipped with material conveying pipe 12, the inlet of material conveying pipe 12 is connected with the inner cavity lower portion of storage tank 2, the middle part of material conveying pipe 12 is equipped with quantitative pump 3, the material pipe outlet 1201 of material conveying pipe 12 is fixedly installed in the left part of connecting support 11 and can pump granular tomato sauce into the feed inlet 501 of quantitative cylinder 5 located directly below, rotary frame cylinder 4, left conveyor belt 7, right conveyor belt 8, carousel conveying device 9 are connected with power transmission device respectively, the carousel conveying device 9 is equipped with a plurality of push block 901, transmission site slot is formed between adjacent two push block 901, the left conveyor belt 7 can convey empty packaging bottle or packaging can to the transmission site slot in the left end of carousel conveying device 9, the carousel conveying device 9 can keep synchronous motion with rotary frame cylinder 4 and convey filled packaging bottle or packaging can to right conveyor belt 8.

[0022] The storage tank 2 is used for storing the processed granular tomato sauce, the quantitative pump 3 is used for controlling the amount of granular tomato sauce added into the quantitative cylinder 5, during operation, the rotating frame cylinder 4 rotates to move the quantitative cylinder 5 below the material pipe outlet 1201 of the material pipe 12, at this time, the quantitative pump 3 pumps the granular tomato sauce in the storage tank 2 into the quantitative cylinder 5 through the material pipe 12 according to the required amount, the empty packaging bottle or packaging can is conveyed to the rotating disc conveying device 9 through the left conveying belt 7, the push block 901 of the rotating disc conveying device 9 drives the packaging bottle or packaging can to rotate synchronously with the rotating frame cylinder 4, the quantitative cylinder 5 fills the granular tomato sauce into the packaging bottle or packaging can through the plunger valve type filling head 6 during rotation, the filled packaging bottle or packaging can is pushed to the right conveying belt 8, at the same time, another quantitative cylinder 5 moving to the material pipe outlet 1201 of the material pipe 12 is filled with granular tomato sauce, so that each packaging bottle or packaging can moves with the plunger valve type filling head 6 and can be filled with multiple cans at the same time, which can greatly increase the filling operation efficiency and thus significantly improve the production efficiency, the opening and closing of the plunger valve type filling head 6 can control the injection of the granular tomato sauce in the quantitative cylinder 5 into the packaging bottle or packaging can, and because the conveying path of the tomato sauce is short and smooth, the inner diameter specifications of the material pipe 12, the discharge pipe 502 and the plunger valve type filling head 6 are selected to be relatively large, which can not only effectively avoid the crushing of the tomato sauce particles and the flavor loss caused by the crushing of the tomato particles, but also obtain better appearance and quality of the granular tomato sauce, and effectively avoid the blockage of the filling head and the dripping of the tomato sauce, thereby effectively avoiding the pollution of the packaging and equipment, and having the characteristics of safety, labor saving, simplicity, high efficiency.

[0023] Example 2:

[0024] As shown in the accompanying drawings Figures 1-3The difference between the embodiment and the embodiment 1 is that the rotating frame cylinder 4 comprises a rotating frame cylinder body 401, an upper radial rod frame 402, a lower radial rod frame 403 and a rotating frame rotating shaft 404, the rotating frame cylinder body 401 is cup-shaped with an open upper end, the rotating frame rotating shaft 404 is arranged in the center of the rotating frame cylinder body 401, the upper part and the lower part of the rotating frame rotating shaft 404 are welded and fixed with an upper radial disc and a lower radial disc, the outer edge of the upper radial disc is fixed with the upper radial rod frame 402 in a radial manner, the outer edge of the lower radial disc is fixed with the lower radial rod frame 403 in a radial manner, the outer end of the upper radial rod frame 402 is welded and fixed on the inner wall of the upper part of the rotating frame cylinder body 401, the outer end of the lower radial rod frame 403 is welded and fixed on the inner wall of the lower part of the rotating frame cylinder body 401, each dosing cylinder 5 is fixedly installed on the inner wall of the rotating frame cylinder body 401 through a frame plate, each plunger valve type filling head 6 is fixedly installed on the bottom plate of the rotating frame cylinder body 401, and the lower part of the connecting support 11 is uniformly and spacedly provided with no less than three roller supports 17 surrounding the rotating frame rotating shaft 404, the roller support 17 comprises a wheel frame body, a lower roller and a side roller, the wheel frame body comprises a vertical plate and a bottom plate, the lower end of the vertical plate is connected with the outer end of the bottom plate in an L shape, the wheel frame body is fixed on the connecting support 11 through the bottom plate, the lower roller and the side roller are respectively installed on the upper end of the bottom plate and the inner side of the vertical plate, the bottom end of the rotating frame cylinder body 401 is placed on the lower roller of each roller support 17, the outer side of the lower part of the rotating frame cylinder body 401 is placed on the side roller of each roller support 17, and the power transmission device comprises an upper motor 13.

[0025] Embodiment 3

[0026] As shown in the accompanying drawings Figures 1-3As shown, the difference between the present embodiment and embodiments 1 and 2 is that the plunger valve type filling head 6 comprises an electric telescopic rod 603, a fixed valve seat 604, a filling valve cover 605, a filling valve body 606, and a discharge nozzle 607. The upper end of the fixed valve seat 604 is provided with an electric rod fixing screw hole 6041. The upper end of a valve cover mounting screw hole 6042 is connected in communication with the lower end of the electric rod fixing screw hole 6041 and maintains coaxiality. The electric telescopic rod 603 comprises a shell and a telescopic push rod. The lower end of the shell is fixedly installed on the fixed valve seat 604 through the electric rod fixing screw hole 6041. The telescopic push rod is installed in the shell. The lower end of the telescopic push rod is sleeved in the valve cover mounting screw hole 6042 and can be extended downward. The upper part of the filling valve cover 605 is provided with a valve cover ring table 6051 with external threads. The filling valve cover 605 is fixedly installed on the fixed valve seat 604 through the valve cover ring table 6051 and the valve cover mounting screw hole 6042. The filling valve cover 605 is provided with a valve cover heart hole 6052. The lower part of the filling valve cover 605 is provided with a valve cover threaded seat hole 6053 and fixedly installed with the filling valve body 606. The upper end of the valve cover threaded seat hole 6053 is connected in communication with the inner cavity of the valve cover ring table 6051 through the valve cover heart hole 6052. The filling valve body 606 comprises a valve body 6061, a sealing bushing 6062, a valve core plunger 6063, and a valve core sealing head 6064. The right part of the valve body 6061 is provided with a valve body side pipe 601 with an axis at an angle of 45 degrees with the axis of the valve body 6061. The upper end of the valve body side pipe 601 is provided with a side pipe interface 602 and is connected with the lower end outlet of the lower pipe 502. The inner cavity of the valve body side pipe 601 is connected in communication with the lower part of the inner cavity of the valve body 6061. The upper part of the valve body 6061 is provided with a valve body upper thread and is connected with the filling valve cover 605 through the valve body upper thread. The inside of the valve body 6061 is provided with a valve body inner cavity. The upper inner wall of the valve body inner cavity is provided with a valve cavity ring groove 6065 and is installed with the sealing bushing 6062. The upper end surface of the sealing bushing 6062 is pressed against the lower part of the filling valve cover 605 outside the valve cover heart hole 6052. The inner cavity diameter of the valve body side pipe is the same as the middle inner diameter of the valve body inner cavity. The inner cavity diameter of the sealing bushing 6062 is equal to the middle and lower inner diameters of the valve body inner cavity. The inner cavity of the sealing bushing 6062 is sleeved with the valve core plunger 6063. The upper end of the valve core plunger 6063 is provided with a plug rod mounting screw hole and is fixedly connected with the lower end of the telescopic push rod through the plug rod mounting screw hole. The upper part of the valve core plunger 6063 is located in the inner cavity of the valve cover ring table 6051 and the valve cover heart hole 6052 and can move up and down. The lower end of the valve core plunger 6063 is provided with a plunger counterbore and is installed with a cylindrical valve core sealing head 6064. The outer diameter of the valve core sealing head 6064 is the same as the outer diameter of the valve core plunger 6063. The valve core sealing head 6064 and the bottom end of the valve core plunger 6063 are fixedly connected together through an internal hexagonal screw. The lower end of the inner wall of the valve body inner cavity is provided with a nozzle thread and is fixedly installed with the discharge nozzle 607.

[0027] The plunger valve type filling head 6 can prevent the tomato sauce from dropping on the package and the rack, avoiding pollution, and the plunger valve type filling head 6 makes the tomato particles pass more smoothly, ensuring that the plunger valve type filling head 6 is not blocked when filling the tomato sauce with large particles. The electric telescopic rod 603 is a commonly known power device, also known as an electric push rod, which is driven by a motor to convert rotary motion into linear motion, thereby realizing the telescopic function. The valve body side pipe 601 is at an angle of forty-five degrees with the valve body 6061, and the inner diameter of the inner cavity of the valve body side pipe 601 is the same as the inner diameter of the middle part of the valve body inner cavity, making the tomato sauce particles pass more smoothly, ensuring that the plunger valve type filling head 6 is not blocked when filling the tomato sauce with large particles, and also reducing the impact force on the tomato sauce particles, effectively preventing the tomato particles from breaking, and also balancing the impact force of the tomato sauce flowing out, making the filling more stable. The discharge nozzle 607 is fixedly installed at the lower end of the valve body 6061 through the nozzle thread, which not only facilitates the replacement of the discharge nozzle 607, but also facilitates the cleaning and maintenance of the inner wall of the valve body inner cavity. During operation, the electric telescopic rod 603 drives the valve core plunger 6063 and the valve core sealing head 6064 to move upward through the telescopic push rod, the inner cavity of the valve body side pipe 601 is connected with the discharge nozzle 607 through the lower part of the valve body inner cavity, and the tomato sauce particles flow into the packaging bottle or packaging can from the discharge nozzle 607. When the filling is completed, the electric telescopic rod 603 drives the valve core plunger 6063 and the valve core sealing head 6064 to move vertically downward through the telescopic push rod, and the valve core plunger 6063 and the valve core sealing head 6064 completely seal the inner cavity of the lower end of the valve body side pipe 601 and the inner cavity of the discharge nozzle 607, thereby effectively preventing the tomato sauce from dripping.

[0028] Example 4:

[0029] As shown in the accompanying drawings, Figures 1-3 The difference between the present embodiment and examples 1-3 is that the outer side of the sealing bushing 6062 is provided with a bushing outer sealing groove and is installed with a bushing outer sealing ring 60621, the upper inner wall and the upper inner wall of the sealing bushing 6062 are respectively provided with a bushing inner sealing groove and are installed with a bushing inner sealing ring 60622, and the inner wall of the sealing bushing 6062 is provided with an oil seal groove and is installed with a bushing oil seal 60623. The bushing outer sealing ring 60621 can keep the outer side of the sealing bushing 6062 sealed with the inner wall of the valve cavity ring groove 6065, the bushing inner sealing ring 60622 can keep the inner wall of the sealing bushing 6062 sealed with the outer side of the valve core plunger 6063 and the outer side of the valve core sealing head 6064, and the bushing oil seal 60623 can scrape off the tomato sauce adhered to the outer side of the valve core plunger 6063, and can further improve the sealing between the inner wall of the sealing bushing 6062 and the outer side of the valve core plunger 6063 and the outer side of the valve core sealing head 6064.

[0030] Example 5:

[0031] As shown in the accompanying drawings, Figures 1-3As shown, the difference between the present embodiment and embodiments 1-4 is that the sealing bush 6062 is a polytetrafluoroethylene bush and the valve core sealing head 6064 is a polytetrafluoroethylene sealing head. Polytetrafluoroethylene is a commonly known polymer with the characteristics of high temperature resistance, extremely low friction, acid and alkali resistance, resistance to various organic solvents, almost insoluble in all solvents, good stability and wear resistance, and can better meet the requirements of food processing. The sealing bush 6062 and the valve core sealing head 6064 are made of polytetrafluoroethylene material, which can effectively prevent the tomato sauce from adhering to the sealing bush 6062 and the valve core sealing head 6064, improve the pushing effect of the tomato sauce when the valve core sealing head 6064 moves down, and the scraping effect of the sealing bush 6062 on the tomato sauce outside the valve core plunger 6063 when the valve core plunger 6063 moves up, thereby further improving the drip-proof and sealing effect of the plunger valve type filling head 6, and finally effectively avoiding the tomato sauce from dripping onto the packaging and the rack, preventing pollution.

[0032] Embodiment 6:

[0033] As shown in the accompanying drawings, Figures 1-3The difference between the embodiment and the embodiments 1-5 is that the rotary table conveying device 9 comprises a transmission hub 900, a hub rotating shaft 902, a hub outer ring 903, a front arc-shaped guard plate 904, and a rear arc-shaped guard plate 905. The transmission hub 900 is installed on the rack 1 through the hub rotating shaft 902 and can rotate freely. The outer edge of the transmission hub 900 is fixedly connected with the hub outer ring 903 through hub spokes. A plurality of push blocks 901 are fixed outside the hub outer ring 903 and are arranged uniformly and at intervals around the outer circular surface of the hub outer ring 903. The positions of the conveying slots between the adjacent two push blocks 901 correspond to the positions of the plunger valve type filling heads 6. The front arc-shaped guard plate 904 and the rear arc-shaped guard plate 905 are arranged in a circular ring around the outside of the push blocks 901. The left end of the front arc-shaped guard plate 904 and the rear arc-shaped guard plate 905 is arranged close to the right end of the left conveying belt 7. The right end of the front arc-shaped guard plate 904 and the rear arc-shaped guard plate 905 is arranged close to the left end of the right conveying belt 8. The power transmission device comprises a lower motor 14, a left conveying belt motor 15, and a right conveying belt motor 16. The lower motor 14 is fixedly installed on the rack 1 below the transmission hub 900. The upper end of the output shaft of the lower motor 14 is connected with the lower end of the hub rotating shaft 902. The left end of the rack 1 is provided with the left conveying belt motor 15. The right end of the rack 1 is provided with the right conveying belt motor 16. The output shafts of the left conveying belt motor 15 and the right conveying belt motor 16 are fixedly installed with the left drive sprocket 18 and the right drive sprocket 19 correspondingly. The left end of the left conveying belt 7 is provided with a left conveying belt driving shaft and is installed with a left conveying belt driving sprocket 20. The right end of the right conveying belt 8 is provided with a right conveying belt driving shaft and is installed with a right conveying belt driving sprocket 21. The left drive sprocket 18 is connected with the left conveying belt driving sprocket 20 through a transmission chain. The right drive sprocket 19 is connected with the right conveying belt driving sprocket 21 through a transmission chain. The front arc-shaped guard plate 904 and the rear arc-shaped guard plate 905 are located between the left conveying belt 7 and the right conveying belt 8 and are arranged around the outside of the push blocks 901, which can effectively avoid the deviation of the packaging bottles or cans when the transmission hub 900 rotates to convey the packaging bottles or cans. The upper motor 13, the lower motor 14, the left conveying belt motor 15, and the right conveying belt motor 16 are preferably speed-regulating motors or servo motors. By adjusting the rotating speed of the left conveying belt motor 15 and the right conveying belt motor 16, the running speed of the left conveying belt 7 and the right conveying belt 8 can be controlled, so that the feeding speed of the empty packaging bottles or cans, the rotating speed of the transmission hub 900, the filling speed of the plunger valve type filling heads 6, and the conveying speed of the filled packaging bottles or cans are matched, thereby realizing efficient, coordinated, and reliable filling work.

[0034] Embodiment 7:

[0035] As shown in the accompanying drawings Figures 1-3As shown, the difference between the embodiment and the embodiments 1-6 is that the guard plates 22 are arranged on the frames 1 on the front and back sides of the left conveying belt 7 and the right conveying belt 8 respectively, the guide frame strips 23 are arranged on the frames 1 below the inner sides of the guard plates 22 respectively, and the guide rollers 24 are uniformly and spacedly arranged on the guide frame strips 23. The guard plates 22 can effectively prevent the packaging bottles or cans from deviating from the conveying belts, and the guide rollers 24 can effectively guide the moving direction of the packaging bottles or cans.

[0036] The upper left part of the storage tank 2 is provided with a tank feeding port 25, the tank feeding port 25 is provided with a sealing cover, and the lower part of the frame 1 is provided with supporting legs 26. The tank feeding port 25 can conveniently send the granular tomato sauce into the storage tank 2, and the sealing cover can effectively reduce the contact of the granular tomato sauce with air, and is more sanitary and safe.

[0037] The utility model discloses a granular tomato sauce packaging machine Figure 1 For reference, wherein the mentioned as "upper", "lower", "left", "right", "top", "bottom" and other directional language, all are only for better, more clearly illustrate and understand the utility model, and is not the device or element that indicates or implies that must have a particular orientation, constructs and operates with a particular orientation, therefore can not be understood as the limitation of the utility model.

[0038] The above has made the explanation to the preferred embodiment of the utility model, but can not be understood as the limitation of claim. The utility model is not only limited to the above embodiment, and its specific structure allows to have the change, and all kinds of changes made in the protection scope of the utility model independently claimed are in the protection scope of the utility model.

Claims

1. A ketchup granule filling machine characterized by: The utility model relates to a kind of rotary cylinder filling machine, including rack, storage tank, quantitative pump, rotary cylinder, quantitative cylinder, plunger valve filling head, left conveyor belt, right conveyor belt, carousel transfer device and power transmission device, the middle part of rack is equipped with carousel transfer device, carousel transfer device left side of the rack is equipped with left conveyor belt, carousel transfer device right side of the rack is equipped with right conveyor belt, rack upper portion is equipped with fixed frame, fixed frame left part upper end is equipped with storage tank, fixed frame middle part upper end is equipped with connecting support, corresponding carousel transfer device upper connecting support inside is equipped with rotatable rotary cylinder, rotary cylinder is evenly spaced and is equipped with several quantitative cylinders, the upper end of each quantitative cylinder is equipped with feed inlet respectively, corresponding each quantitative cylinder lower rotary cylinder is equipped with plunger valve filling head respectively, the valve body side pipe with side pipe interface is equipped on the plunger valve filling head, the lower end outlet of each quantitative cylinder is connected with the side pipe interface of corresponding plunger valve filling head through discharge pipe respectively, connecting support is equipped with material conveying pipe, the inlet of material conveying pipe is connected with the inner cavity lower portion of storage tank, the middle part of material conveying pipe is equipped with quantitative pump, material conveying pipe outlet is fixedly installed in connecting support left part and can pump granular ketchup into the feed inlet of quantitative cylinder located just below, rotary cylinder, left conveyor belt, right conveyor belt, carousel transfer device are connected with power transmission device respectively, carousel transfer device is equipped with several push blocks, transmission site slot is formed between adjacent two push blocks, left conveyor belt can convey empty packaging bottle or packaging canister to the transmission site slot in carousel transfer device left end, carousel transfer device can keep synchronous motion with rotary cylinder and convey filled packaging bottle or packaging canister to right conveyor belt.

2. A ketchup granule filling machine according to claim 1, characterized in that: The rotary cylinder includes a rotary cylinder body, an upper radial rod holder, a lower radial rod holder, and a rotary shaft. The rotary cylinder body is cup-shaped with an open upper end. The center of the rotary cylinder body is provided with the rotary shaft. The upper and lower portions of the rotary shaft are welded and fixed with an upper radial disc and a lower radial disc. The outer edge of the upper radial disc is fixed with the upper radial rod holder. The outer edge of the lower radial disc is fixed with the lower radial rod holder. The outer ends of the upper radial rod holder and the lower radial rod holder are welded and fixed on the upper and lower inner walls of the rotary cylinder body. Each quantitative cylinder is fixedly installed on the inner wall of the rotary cylinder body through a holder plate. Each plunger valve filling head is fixedly installed on the bottom plate of the rotary cylinder body. The lower portion of the connecting support is evenly spaced around the rotary shaft and is provided with not less than three roller supports. The roller support includes a wheel holder, a lower roller, and a side roller. The wheel holder includes a vertical plate and a bottom plate. The lower end of the vertical plate is integrally connected with the outer end of the bottom plate and is L-shaped. The wheel holder is fixed on the connecting support through the bottom plate. The lower roller and the side roller are installed on the upper end of the bottom plate and the inner side of the vertical plate, respectively. The bottom end of the rotary cylinder body is placed on the lower roller of each roller support. The outer side of the lower portion of the rotary cylinder body is placed on the side roller of each roller support. The power transmission device includes an upper motor. The connecting support corresponding to the upper end position of the rotary shaft is fixedly installed with the upper motor. The output shaft of the upper motor is connected with the upper end of the rotary shaft.

3. A ketchup granule filling machine according to claim 1 or 2, characterized in that: The plunger valve type filling head comprises an electric telescopic rod, a fixed valve seat, a filling valve cover, a filling valve body, and a discharge nozzle, the upper end of the fixed valve seat is provided with an electric rod fixing screw hole, the lower end of the electric rod fixing screw hole is provided with a valve cover mounting screw hole, the upper end of the valve cover mounting screw hole is connected with the lower end of the electric rod fixing screw hole and keeps coaxial, the electric telescopic rod comprises a shell and a telescopic push rod, the lower end of the shell is fixedly installed on the fixed valve seat through the electric rod fixing screw hole, the telescopic push rod is installed in the shell, the lower end of the telescopic push rod is sleeved in the valve cover mounting screw hole and can be extended downward, the upper part of the filling valve cover is provided with a valve cover ring table with external threads, the filling valve cover is fixedly installed on the fixed valve seat through the valve cover ring table and the valve cover mounting screw hole, the filling valve cover is provided with a valve cover heart hole, the lower part of the filling valve cover is provided with a valve cover threaded seat hole and fixedly installed with the filling valve body, the upper end of the valve cover threaded seat hole is connected with the inner cavity of the valve cover ring table through the valve cover heart hole, the filling valve body comprises a valve body, a sealing bushing, a valve core plunger, and a valve core sealing head, the right part of the valve body is provided with a valve body side pipe with an axis at an angle of 45 degrees with the axis of the valve body, the upper end of the valve body side pipe is provided with a side pipe interface and is connected with the lower end outlet of the blanking pipe, the inner cavity lower end of the valve body side pipe is connected with the inner cavity lower part of the valve body, the upper part of the valve body is provided with a valve body upper thread outside, and the valve body upper thread is connected with the filling valve cover, the inside of the valve body is provided with a valve body inner cavity, the upper inner wall of the valve body inner cavity is provided with a valve cavity ring groove inside and is installed with the sealing bushing, the upper end surface of the sealing bushing is pressed against the lower part of the filling valve cover outside the valve cover heart hole, the inner cavity diameter of the valve body side pipe is the same as the middle part inner diameter of the valve body inner cavity, the inner cavity diameter of the sealing bushing is equal to the middle part and lower part inner diameters of the valve body inner cavity, the inner cavity of the sealing bushing is sleeved with the valve core plunger, the upper end of the valve core plunger is provided with a plug rod mounting screw hole and is fixedly connected with the lower end of the telescopic push rod through the plug rod mounting screw hole, the upper part of the valve core plunger is located in the inner cavity of the valve cover ring table and the valve cover heart hole and can move up and down, the lower end of the valve core plunger is provided with a plunger counterbore and is installed with a valve core sealing head in a cylindrical shape, the outer diameter of the valve core sealing head is the same as the outer diameter of the valve core plunger, the valve core sealing head and the bottom end of the valve core plunger are fixedly connected together through an inner hexagonal screw, and the inner wall lower end of the valve body inner cavity is provided with a nozzle thread and is fixedly installed with the discharge nozzle.

4. A ketchup granule filling machine according to claim 3, characterized in that: The outer middle part of the sealing bushing is provided with a bushing outer sealing groove and is installed with a bushing outer sealing ring, the upper inner wall and the upper inner wall of the sealing bushing are respectively provided with a bushing inner sealing groove and are installed with a bushing inner sealing ring, and the inner wall lower end of the sealing bushing is provided with an oil seal groove and is installed with a bushing oil seal.

5. A ketchup granule filling machine according to claim 4, characterized in that: The sealing bushing is a polytetrafluoroethylene bushing, and the valve core sealing head is a polytetrafluoroethylene sealing head.

6. A ketchup granule filling machine according to claim 1 or 2 or 4 or 5, characterized in that: The carousel conveying device comprises a transmission hub, a hub rotating shaft, a hub outer ring, a front arc-shaped guard plate, and a rear arc-shaped guard plate, the transmission hub is installed on the frame through the hub rotating shaft and can rotate freely, the outer edge of the transmission hub is fixedly connected with the hub outer ring through the hub spoke, a plurality of push blocks are fixed outside the hub outer ring and are arranged uniformly and at intervals around the outer circular surface of the hub outer ring, the position of the conveying position slot between the adjacent two push blocks corresponds to the position of each plunger valve type filling head, the front arc-shaped guard plate and the rear arc-shaped guard plate are arranged in a circular ring around the outside of the push blocks, the left end of the front arc-shaped guard plate and the rear arc-shaped guard plate is arranged close to the right end of the left conveying belt, the right end of the front arc-shaped guard plate and the rear arc-shaped guard plate is arranged close to the left end of the right conveying belt, the power transmission device comprises a lower motor, a left conveying belt motor, and a right conveying belt motor, the lower motor is fixedly installed below the transmission hub on the frame, the upper end of the output shaft of the lower motor is connected with the lower end of the hub rotating shaft, the left end of the frame is provided with the left conveying belt motor below, the right end of the frame is provided with the right conveying belt motor below, the output shaft of the left conveying belt motor and the right conveying belt motor is correspondingly fixedly provided with a left drive sprocket and a right drive sprocket, the left end of the left conveying belt is provided with a left conveying belt driving shaft and is provided with a left conveying belt driving sprocket, the right end of the right conveying belt is provided with a right conveying belt driving shaft and is provided with a right conveying belt driving sprocket, the left drive sprocket is connected with the left conveying belt driving sprocket through a transmission chain, and the right drive sprocket is connected with the right conveying belt driving sprocket through a transmission chain.

7. A ketchup granule filling machine according to claim 3, characterized in that: The carousel conveying device comprises a transmission hub, a hub rotating shaft, a hub outer ring, a front arc-shaped guard plate, and a rear arc-shaped guard plate, the transmission hub is installed on the frame through the hub rotating shaft and can rotate freely, the outer edge of the transmission hub is fixedly connected with the hub outer ring through the hub spoke, a plurality of push blocks are fixed outside the hub outer ring and are arranged uniformly and at intervals around the outer circular surface of the hub outer ring, the position of the conveying position slot between the adjacent two push blocks corresponds to the position of each plunger valve type filling head, the front arc-shaped guard plate and the rear arc-shaped guard plate are arranged in a circular ring around the outside of the push blocks, the left end of the front arc-shaped guard plate and the rear arc-shaped guard plate is arranged close to the right end of the left conveying belt, the right end of the front arc-shaped guard plate and the rear arc-shaped guard plate is arranged close to the left end of the right conveying belt, the power transmission device comprises a lower motor, a left conveying belt motor, and a right conveying belt motor, the lower motor is fixedly installed below the transmission hub on the frame, the upper end of the output shaft of the lower motor is connected with the lower end of the hub rotating shaft, the left end of the frame is provided with the left conveying belt motor below, the right end of the frame is provided with the right conveying belt motor below, the output shaft of the left conveying belt motor and the right conveying belt motor is correspondingly fixedly provided with a left drive sprocket and a right drive sprocket, the left end of the left conveying belt is provided with a left conveying belt driving shaft and is provided with a left conveying belt driving sprocket, the right end of the right conveying belt is provided with a right conveying belt driving shaft and is provided with a right conveying belt driving sprocket, the left drive sprocket is connected with the left conveying belt driving sprocket through a transmission chain, and the right drive sprocket is connected with the right conveying belt driving sprocket through a transmission chain.

8. A ketchup granule filling machine according to claim 1 or 2 or 4 or 5 or 7, characterized in that: The left conveying belt and the right conveying belt are respectively provided with a protective plate on the front and back sides of the frame, and a guide frame strip is arranged below the inner side of each protective plate, and a guide roller is uniformly and spacedly arranged on the guide frame strip.

9. A ketchup granule filling machine according to claim 3, characterized in that: The left conveying belt and the right conveying belt are respectively provided with a protective plate on the front and back sides of the frame, and a guide frame strip is arranged below the inner side of each protective plate, and a guide roller is uniformly and spacedly arranged on the guide frame strip.

10. A ketchup granule filling machine according to claim 6, characterized in that: The left conveying belt and the right conveying belt are respectively provided with a protective plate on the front and back sides of the frame, and a guide frame strip is arranged below the inner side of each protective plate, and a guide roller is uniformly and spacedly arranged on the guide frame strip. The left conveying belt and the right conveying belt are respectively provided with a protective plate on the front and back sides of the frame, and a guide frame strip is arranged below the inner side of each protective plate, and a guide roller is uniformly and spacedly arranged on the guide frame strip.

Citation Information

Patent Citations

  • Non-stop tomato sauce filling machine capable of moving synchronously with conveyed bottle body

    CN116789059A