Chemical ethylene district flow deviation detection assembly
By designing cleaning and heating mechanisms in the chemical ethylene zone, the problem of flow deviation caused by ethylene residue was solved, achieving stability in flow detection and reliability in the production process, and ensuring the uniformity of product quality.
Patent Information
- Application Number
- CN202520261212.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-19
AI Technical Summary
In the production of ethylene in the chemical ethylene zone, the viscosity of ethylene causes it to remain and accumulate at the bottom of the detection equipment, resulting in deviations in flow detection data, affecting production process control and increasing equipment maintenance costs.
A flow deviation detection component for ethylene production areas in a chemical plant was designed, comprising a cleaning mechanism and a heating mechanism. The cleaning mechanism removes ethylene residue through a scraper and an elastic component to ensure the accuracy of flow detection; the heating mechanism maintains ethylene in a suitable flow state through heating elements to prevent viscosity increase and condensation.
This effectively avoids the corrosion and accumulation of ethylene residue on the detector, ensuring the stability and accuracy of flow detection, and improving the reliability of the production process and the uniformity of product quality.
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Figure CN223710742U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to flow deviation detection technical field, concretely is a kind of chemical ethylene area flow deviation detection assembly. BACKGROUND
[0002] In the chemical field, ethylene production occupies the vital position, is the core foundation of modern chemical industry, in the production process of chemical ethylene area, the flow of various fluids is accurately controlled and monitored, is the key factor to ensure stable, efficient operation of production process, and guarantee product quality uniformity, however, in actual production, due to the complexity of detector layout, the change of fluid characteristics, equipment wear and aging and many other factors, flow deviation often occurs, these flow deviations if not found in time and correct, can cause a series of serious problems.
[0003] When detecting equipment runs, since ethylene has certain viscosity, ethylene will be continuously left and accumulated in the detector at the bottom of detecting equipment, with time elapsing, these residual ethylene not only can change the shape of fluid passage in detector, lead to flow detection data deviation, cannot truly reflect actual flow condition, but also can affect the flow characteristics of subsequent fluid, interfere with normal production process control, simultaneously, residual ethylene is long-term accumulation in detector, can occur polymerization reaction, further block detector, increase equipment maintenance cost and shutdown risk.
[0004] Therefore, the utility model provides a kind of chemical ethylene area flow deviation detection assembly to solve above-mentioned problems. UTILITY MODEL CONTENT
[0005] In view of the deficiencies of prior art, the utility model provides a kind of chemical ethylene area flow deviation detection assembly, solve the problem mentioned above due to the certain viscosity of ethylene, ethylene will be continuously left and accumulated in the detector at the bottom of detecting equipment.
[0006] To achieve the above object, the utility model is realized by the following technical scheme: a kind of chemical ethylene area flow deviation detection assembly, including detector and pipeline, the inside of the pipeline is provided with the cleaning mechanism for cleaning;
[0007] The cleaning mechanism includes a support pipe fixed on the inner wall of the pipeline, a scraper movably connected inside the support pipe, two round rods fixedly connected inside the support pipe, and two moving plates fixedly connected on the two sides of the scraper, and the two moving plates are both provided with a round hole matched with the round rods, so that the scraper slides inside the pipeline, the two moving plates are both fixedly connected with the inner wall of the support pipe through elastic components, the upper and lower ends of the support pipe are both provided with a limiting frame, a moving block is movably connected inside the limiting frame and fixed on the scraper, two movable knobs are rotatably connected on the two sides of the moving block, limiting teeth matched with the movable knobs are formed on the two sides of the limiting frame, so that the moving block cannot be reset when moving forward, and a limiting knob is rotatably connected on the two sides of the moving block, and a clamping groove matched with the limiting knob is formed on the two movable knobs, torsional springs are arranged inside the limiting knob and the movable knob, a round roller is fixedly connected on the side surface of the limiting knob, and a conduit matched with the round roller is fixedly connected on the upper end of the limiting knob.
[0008] Preferably, the two sides of the detector are provided with heating mechanisms, the heating mechanism includes a support frame and a switch box, the inside of the support frame is provided with a heating sheet for heating, and the upper end of the support frame is fixedly connected with two clamping pieces for fixing the pipeline.
[0009] Preferably, the switch box and the heating sheet are electrically connected, and the two clamping pieces are embeddedly connected with fixing knobs for clamping.
[0010] Preferably, the two sides of the scraper are provided with inclined grooves for scraping off the residual ethylene, and the two sides of the pipeline are both provided with four screw grooves for connecting and fixing.
[0011] Preferably, the inner wall of the support pipe is provided with sliding grooves matched with the moving plates and the limiting frames, and the sliding grooves are fixedly connected with rubber pads for preventing ethylene from entering.
[0012] Preferably, the top end of the moving block is fixedly connected with a horizontal plate, and the inner wall of the limiting frame is provided with a moving groove matched with the horizontal plate, so that the moving block cannot fall off from the limiting frame.
[0013] Preferably, the end of the limiting frame is provided with a horizontal groove for facilitating the reset of the movable knob, and the front end of the movable knob is located in the same plane with the limiting teeth.
[0014] The utility model provides a kind of chemical ethylene area flow deviation detection subassembly.Compared with prior art, it has the following beneficial effects:
[0015] (1) The chemical ethylene section flow deviation detection assembly, under the push of the ethylene flow in the pipeline, can accurately scrape off the ethylene residues on the detector, the cooperation of the moving plate and the round rod ensures the stability of the movement of the scraper, the elastic assembly buffers the movement of the scraper and assists in resetting, and the limiting frame and related components can reliably fix the scraper during scraping operation, effectively avoiding the erosion and accumulation of ethylene residues on the detector.
[0016] (2) The chemical ethylene section flow deviation detection assembly, by opening the switch box of the heating mechanism, the heating sheet rapidly generates heat and conducts heat to the pipeline and the detector, ensures that the ethylene is always in a suitable flow state, maintains the normal flow characteristics of the fluid in the pipeline, so that the detector can accurately detect the flow under stable working conditions, enhances the adaptability of the detection assembly to complex environment, significantly improves the reliability and stability of the chemical ethylene section production process, and guarantees the uniformity of product quality. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the overall structure schematic diagram of the utility model;
[0018] Figure 2 It is the heating mechanism structure split stereogram of the utility model;
[0019] Figure 3 It is the cleaning mechanism structure section view stereogram of the utility model;
[0020] Figure 4 It is the limiting frame structure section view of the utility model;
[0021] Figure 5 It is the limiting frame structure section view of the utility model;
[0022] Figure 6 It is the limiting frame working state stereogram of the utility model.
[0023] In the drawing, 1, detector;2, pipeline;
[0024] 3, heating mechanism;31, support frame;32, switch box;33, heating sheet;34, clamping piece;35, fixed knob;
[0025] 4, cleaning mechanism;41, support pipe;42, threaded groove;43, scraper;44, moving plate;45, round rod;46, elastic assembly;47, limiting frame;48, moving block;49, movable knob;410, limiting tooth;411, limiting knob;412, guide pipe;413, round roller. DETAILED DESCRIPTION
[0026] Clearly, the described embodiments are merely part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0027] Embodiment one:
[0028] Please refer to Figures 1 to 6 A chemical ethylene area flow deviation detection assembly, comprising a detector 1 and a pipeline 2, the inside of the pipeline 2 is provided with a cleaning mechanism 4 for cleaning;
[0029] The cleaning mechanism 4 comprises a support pipe 41 fixed on the inner wall of the pipeline 2, a scraper 43 movably connected in the support pipe 41, two round rods 45 fixedly connected in the support pipe 41, and two moving plates 44 fixedly connected on the two sides of the scraper 43, and the two moving plates 44 are both provided with a round hole matched with the round rod 45, so that the scraper 43 slides in the pipeline 2, the two moving plates 44 are both fixedly connected with the inner wall of the support pipe 41 through elastic components 46, the upper and lower ends of the support pipe 41 are respectively provided with limiting frames 47, the limiting frames 47 are movably connected with moving blocks 48 in the inside, and the moving blocks 48 are fixed on the scraper 43, the two sides of the moving blocks 48 are both rotatably connected with movable knobs 49, the two sides of the limiting frames 47 are provided with limiting teeth 410 matched with the movable knobs 49, so that the moving blocks 48 cannot be reset when moving forward, and the two sides of the moving blocks 48 are also rotatably connected with limiting knobs 411, and the two movable knobs 49 are both provided with a clamping groove matched with the limiting knob 411, the inside of the limiting knob 411 and the movable knob 49 is provided with a torsion spring, the two sides of the scraper 43 are provided with inclined grooves for scraping ethylene residues, and four threaded grooves 42 for connecting and fixing are provided on the two sides of the pipeline 2, the inner wall of the support pipe 41 is provided with sliding grooves matched with the moving plates 44 and the limiting frames 47, and rubber pads for preventing ethylene from entering are fixedly connected on the sliding grooves, the top end of the moving block 48 is fixedly connected with a horizontal plate, and the inner wall of the limiting frame 47 is provided with a moving groove matched with the horizontal plate, so that the moving block 48 cannot fall off from the limiting frame 47, the end of the limiting frame 47 is provided with a horizontal groove for facilitating the reset of the movable knob 49, and the front end of the movable knob 49 is located in the same plane with the limiting teeth 410, the side surface of the limiting knob 411 is also fixedly connected with a round roller 413, and the limiting frame 47 is fixedly connected with a conduit 412 matched with the round roller 413;
[0030] The flow rate and pressure of ethylene in the pipeline push the scraper 43 of the cleaning mechanism 4 to move in the support pipe 41, the moving plate 44 of the scraper 43 slides along the round rod 45, the elastic assembly 46 plays a buffering and auxiliary resetting role, the moving block 48 moves forward in the limiting frame 47 with the scraper 43, the movable knob 49 slides on the limiting teeth 410, and after reaching the position, it is clamped to fix it, the scraped ethylene residues are discharged through the inclined groove of the scraper 43, and when resetting, the limiting knob 411 is pressed, the movable knob 49 is separated from the limiting teeth 410, and the scraper 43 is reset by the elastic assembly 46.
[0031] Embodiment two:
[0032] Please refer to Figures 1 to 6 The embodiment provides a technical scheme based on the embodiment one: the detector 1 is provided with heating mechanisms 3 on both sides, the heating mechanism 3 comprises a support frame 31 and a switch box 32, the inside of the support frame 31 is provided with heating fins 33 for heating, the upper part of the support frame 31 is fixedly connected with two clamping pieces 34 for fixing the pipeline 2, the switch box 32 and the heating fins 33 are electrically connected, and the two clamping pieces 34 are embeddedly connected with fixing knobs 35 for clamping;
[0033] The heating mechanisms 3 on both sides of the detector 1 are turned on, the switch box 32 is opened to make the heating fins 33 heat, heat is transmitted to the pipeline 2 and the detector 1, the adverse change of ethylene due to low temperature is prevented, the normal of the detection assembly and the accuracy of flow detection are guaranteed, the heating parameters can be adjusted as required, the pipeline 2 is fixed through the threaded groove 42, the clamping pieces 34 of the heating mechanism 3 clamp the pipeline 2 and are reinforced by the fixing knobs 35, displacement is prevented, and reliable and stable detection is ensured.
[0034] Meanwhile, the contents not described in detail in the specification all belong to the prior art known by those skilled in the art.
[0035] Working principle: when working, firstly, in the production process of the chemical ethylene area, the flow rate and pressure of the ethylene flowing in the pipeline 2 push the scraper 43 in the cleaning mechanism 4 to move in the support pipe 41, the moving plate 44 fixedly connected on both sides of the scraper 43 slides stably along the circular rod 45 fixed in the support pipe 41, in this process, the elastic component 46 not only buffers the sliding of the moving plate 44, avoiding the impact on the support pipe 41 and related structures caused by the too fast moving speed of the scraper 43, but also assists the scraper 43 to return to the initial position when it needs to reset after completing the cleaning task, at the same time, the moving block 48 fixedly connected with the scraper 43 will move forward in the limiting frame 47 together with the scraper 43, the movable knob 49 rotatably connected on both sides of the moving block 48 slides on the limiting teeth 410 opened on both sides of the limiting frame 47, when the scraper 43 moves to the specified position where the ethylene residue on the detector 1 can be completely removed, the movable knob 49 is clamped into the limiting teeth 410 under the action of the torsional spring in it, so that the scraper 43 is stably kept at this position, ensuring that the ethylene residue on the surface of the detector 1 is fully scraped off, the ethylene residue is discharged from the pipeline 2 through the inclined chute specially opened on both sides of the scraper 43 under the scraping action of the scraper 43, preventing it from continuing to accumulate near the pipeline 2 and the detector 1, when the scraper 43 resets, the moving block 48 will move into the sliding slot at the end of the limiting frame 47 (as shown in Figure 5 ), since the sliding slot is higher than the limiting teeth 410, at this time, the limiting knob 411 rotatably connected on both sides of the moving block 48 is clamped into the groove on the movable knob 49 under the action of the torsional spring, so that the movable knob 49 cannot rotate, and the scraper 43 returns to the initial position under the action of the elastic component 46, at the same time, when the moving block 48 is pulled back to the initial position (as shown in Figure 4 ), the guide pipe 412 is inserted into the bottom of the circular roller 413, so that the limiting knob 411 rotates counterclockwise, and then the 413 is pulled out of the groove on the movable knob 49, so that the equipment resets and repeats the work;
[0036] In the chemical production process, if the ambient temperature is low, it may cause the physical properties of ethylene to change, such as increased viscosity, poor flowability, or even condensation, which can seriously affect the detection accuracy of the detector 1 and the normal flow of the fluid in the pipeline 2. At this time, the heating mechanism 3 arranged on both sides of the detector 1 can be activated to heat the pipeline 2 and the detector 1. The switch box 32 is opened, and the heating sheet 33 inside the support frame 31 starts to heat. The heat is transferred to the pipeline 2 and the detector 1 through heat conduction, thereby increasing the temperature of the pipeline 2 and the detector 1, effectively preventing the viscosity of ethylene from increasing or condensing due to low temperature, ensuring that the detection assembly can always be in a normal working state, ensuring the accuracy of flow detection. By adjusting the power of the heating sheet 33 or the switch box 32 control parameter, the operator can flexibly control the heating temperature according to the actual working condition and the state of ethylene to achieve the best heating effect. The pipeline 2 is connected with the external fixing device through the threaded groove 42 opened on both sides of the pipeline 2, so as to realize the stable installation of the whole detection assembly, and ensure that displacement does not occur during the production process. The clamping piece 34 of the heating mechanism 3 can tightly clamp the pipeline 2, and the fixing button 35 embedded on the clamping piece 34 is further fixed, preventing the pipeline 2 from being displaced due to fluid impact or other external forces during the production process, and ensuring the reliability and stability of the detection process.
[0037] It should be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0038] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A chemical ethylene plant area flow deviation detection assembly comprising a detector (1) and a pipe (2), characterized in that: The inside of the pipeline (2) is provided with a cleaning mechanism (4) for cleaning; The cleaning mechanism (4) comprises a support pipe (41) fixed on the inner wall of the pipeline (2), a scraper (43) movably connected inside the support pipe (41), two round rods (45) fixedly connected inside the support pipe (41), and two moving plates (44) fixedly connected on both sides of the scraper (43), wherein the two moving plates (44) are each provided with a round hole matched with the round rod (45), the two moving plates (44) are fixedly connected with the inner wall of the support pipe (41) through elastic components (46), the upper and lower ends of the support pipe (41) are respectively provided with limiting frames (47), the limiting frames (47) are movably connected with moving blocks (48) inside, the moving blocks (48) are fixed on the scraper (43), both sides of the moving blocks (48) are rotatably connected with movable knobs (49), both sides of the limiting frames (47) are provided with limiting teeth (410) matched with the movable knobs (49), and both sides of the moving blocks (48) are rotatably connected with limiting knobs (411), and the two movable knobs (49) are each provided with a clamping groove matched with the limiting knob (411), and the limiting knob (411) and the movable knob (49) are each provided with a torsion spring.
2. The chemical ethylene sheet flow deviation detection assembly according to claim 1, characterized in that: Both sides of the detector (1) are respectively provided with a heating mechanism (3), the heating mechanism (3) comprises a support frame (31) and a switch box (32), the inside of the support frame (31) is provided with a heating sheet (33), and the upper side of the support frame (31) is fixedly connected with two clamping pieces (34) for fixing the pipeline (2).
3. The chemical ethylene section flow deviation detection assembly according to claim 2, characterized in that: The switch box (32) and the heating sheet (33) are electrically connected, and the two clamping pieces (34) are embeddedly connected with fixing knobs (35) for clamping.
4. The chemical industry ethylene sheet area flow deviation detection assembly according to claim 1, characterized in that: Both sides of the scraper (43) are provided with inclined grooves for scraping off ethylene residues, and both sides of the pipeline (2) are provided with four threaded grooves (42) for connection and fixation.
5. The chemical ethylene sheet flow deviation detection assembly of claim 1, wherein: The inner wall of the support pipe (41) is provided with sliding grooves matched with the moving plates (44) and the limiting frames (47), and the sliding grooves are fixedly connected with rubber pads for preventing ethylene from entering.
6. The chemical ethylene section flow deviation detection assembly according to claim 1, characterized in that: The top end of the moving block (48) is fixedly connected with a horizontal plate, and the inner wall of the limiting frame (47) is provided with a moving groove matched with the horizontal plate.
7. The chemical industry ethylene sheet area flow deviation detection component according to claim 1, characterized in that: The end of the limiting frame (47) is provided with a horizontal groove for facilitating the reset of the movable knob (49), and the front end of the movable knob (49) is located in the same plane as the limiting tooth (410).