Flange processing qualification degree detection equipment
By designing a flange processing qualification inspection device with multi-angle video inspection, the problem of incomplete flange inspection in the existing technology has been solved, and the effect of multi-angle video recording has been achieved.
Patent Information
- Application Number
- CN202422906420.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The existing flange processing production line lacks comprehensive inspection equipment, making it impossible to conduct multi-angle video inspection and retain photos.
A flange processing qualification inspection device was designed, comprising a worktable, first and second moving modules, multiple camera components and clamping components, which can perform video inspection from multiple angles and retain photos.
It enables multi-angle video inspection and photo storage of flanges, improving the comprehensiveness and efficiency of the inspection.
Smart Images

Figure CN223711437U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flange processing technology, specifically to a flange processing qualification testing device. Background Technology
[0002] A flange, also called a flange plate or flange, is a part used to connect shafts, for connecting pipe ends; flanges are also used on equipment inlets and outlets to connect two pieces of equipment, such as speed reducer flanges. A flange connection or flange joint refers to a detachable connection consisting of a flange, gasket, and bolts connected together as a combined sealing structure.
[0003] Flanges are common in industry. On flange processing production lines, some blank parts need to be retained for inspection. Generally, inspection is done manually or using a single piece of equipment, which makes it impossible to conduct a comprehensive inspection and take photos for record-keeping. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a flange processing qualification inspection device with simple structure, which can perform video inspection and record the workpiece from multiple angles and has good performance.
[0005] To solve the above-mentioned technical problems, this utility model provides a flange processing qualification inspection device, including a workbench, on which a first moving module and a second moving module are arranged. The first moving module is provided with a first top camera component and a side camera component on its side, and the second moving module is provided with a second top camera component and an auxiliary camera component on its side. A moving plate is provided on the first moving module, and a support platform is provided on the moving plate. A clamping component is provided on the second moving module.
[0006] Furthermore, the first mobile module is equipped with a supplementary lighting device on one side of the support platform.
[0007] Furthermore, the first and second top camera components have the same structure, both including a first support column. The top of the first support column is provided with a first moving axis and the center is provided with a second moving axis. A top camera is provided on the first moving axis and a light-collecting cover is provided on the second moving axis.
[0008] Furthermore, the side camera assembly includes a second support column, on which a third movable axis is provided, and on which a side camera is provided.
[0009] Furthermore, the auxiliary camera assembly includes a fourth movable axis disposed on the first support column, and an auxiliary camera is disposed on the fourth movable axis.
[0010] Furthermore, it includes a third support column, on which an auxiliary mounting shaft is provided, and on which a display control screen is provided.
[0011] Furthermore, the display control screen is provided with four components, corresponding to the first top camera component, the side camera component, the second top camera component, and the auxiliary camera component, respectively.
[0012] Furthermore, a temporary placement platform is provided on the workbench.
[0013] The beneficial effects of this utility model are as follows: When using this device, the second moving module on the side drives the clamping assembly to move and clamp the workpiece on the worktable. Before clamping, the second top camera assembly and the auxiliary camera assembly are used for video inspection. After that, the clamped workpiece is placed on the carrier platform on the first moving module. The moving plate drives the carrier platform to move left and right to adjust its position. After the adjustment is completed, the inspection is carried out. After the inspection is completed, the first top camera assembly and the side camera assembly are activated to record the video. The workpiece can be inspected and recorded from multiple angles, and the effect is good. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0015] Figure 2 This is a schematic diagram of the back structure of this utility model.
[0016] The following are the labeling options in the diagram: 1. Workbench; 2. First moving module; 3. Second moving module; 4. First top camera assembly; 5. Side camera assembly; 6. Second top camera assembly; 7. Auxiliary camera assembly; 8. Moving plate; 9. Support platform; 10. Clamping assembly; 11. Lighting device; 12. First support column; 13. First moving axis; 14. Second moving axis; 15. Top camera; 16. Light collector; 17. Second support column; 18. Third moving axis; 19. Side camera; 20. Fourth moving axis; 21. Auxiliary camera; 22. Third support column; 23. Auxiliary mounting axis; 24. Display control screen; 25. Temporary placement platform. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.
[0018] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0020] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0021] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0022] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0023] Reference Figures 1 to 2 As shown, an embodiment of the flange processing qualification testing equipment of this utility model includes a workbench 1, on which a first moving module 2 and a second moving module 3 are provided. The first moving module 2 is provided with a first top camera component 4 and a side camera component 5 on its side. The second moving module 3 is provided with a second top camera component 6 and an auxiliary camera component 7 on its side. The first moving module 2 is provided with a moving plate 8, and the moving plate 8 is provided with a support platform 9. The second moving module 3 is provided with a clamping component 10.
[0024] In use, the second moving module 3 on the side drives the clamping component 10 to move and clamp the workpiece on the worktable 1. Before clamping, the second top camera component 6 and the auxiliary camera component 7 are used for camera detection. After that, the clamped workpiece is placed on the support platform 9 on the first moving module 2. The moving plate 8 drives the support platform 9 to move left and right to adjust its position. After the adjustment is completed, the detection is performed. After the detection is completed, the first top camera component 4 and the side camera component 5 are activated to capture and record the image.
[0025] The first moving module 2 is equipped with a supplementary lighting device 11 on one side of the support platform 9, which facilitates better photography by each camera during the inspection.
[0026] The first top camera assembly 4 and the second top camera assembly 6 have the same structure, both including a first support column 12. The top of the first support column 12 is provided with a first moving axis 13 and the center is provided with a second moving axis 14. A top camera 15 is provided on the first moving axis 13 and a light-collecting cover 16 is provided on the second moving axis 14. The first moving axis 13 and the second moving axis 14 can be moved up and down on the first support column 12 to adjust their positions for the final detection effect.
[0027] The side camera assembly 5 includes a second support column 17, on which a third moving axis 18 is provided, and a side camera 19 is provided on the third moving axis 18. The auxiliary camera assembly 7 includes a fourth moving axis 20 provided on the first support column 12, and an auxiliary camera 21 is provided on the fourth moving axis 20. Both the third moving axis 18 and the fourth moving axis 20 can move up and down to adjust the position of the camera.
[0028] It includes a third support column 22, on which an auxiliary mounting shaft 23 is provided, and on which a display control screen 24 is provided. There are four display control screens 24, which correspond to the first top camera component 4, the side camera component 5, the second top camera component 6, and the auxiliary camera component 7, respectively, for convenient control.
[0029] A temporary placement table 25 is provided on the workbench 1 for temporarily placing workpieces.
[0030] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.
Claims
1. A flange processing qualification testing device, characterized in that, The system includes a workbench (1), on which a first moving module (2) and a second moving module (3) are provided. The first moving module (2) has a first top camera assembly (4) and a side camera assembly (5) on its side. The second moving module (3) has a second top camera assembly (6) and an auxiliary camera assembly (7) on its side. The first moving module (2) has a moving plate (8) on its side. The moving plate (8) has a support platform (9) on its side. The second moving module (3) has a clamping assembly (10).
2. The flange processing qualification testing equipment as described in claim 1, characterized in that, The first mobile module (2) is equipped with a supplementary lighting device (11) on one side of the support platform (9).
3. The flange processing qualification testing equipment as described in claim 1, characterized in that, The first top camera assembly (4) and the second top camera assembly (6) have the same structure, both including a first support column (12). The top of the first support column (12) is provided with a first moving shaft (13) and the center is provided with a second moving shaft (14). A top camera (15) is provided on the first moving shaft (13) and a light-collecting cover (16) is provided on the second moving shaft (14).
4. The flange processing qualification testing equipment as described in claim 1, characterized in that, The side camera assembly (5) includes a second support column (17), a third moving axis (18) is provided on the second support column (17), and a side camera (19) is provided on the third moving axis (18).
5. The flange processing qualification testing equipment as described in claim 3, characterized in that, The auxiliary camera assembly (7) includes a fourth moving axis (20) disposed on the first support column (12), and an auxiliary camera (21) is disposed on the fourth moving axis (20).
6. The flange processing qualification testing equipment as described in claim 1, characterized in that, It includes a third support column (22), on which an auxiliary mounting shaft (23) is provided, and on which a display control screen (24) is provided.
7. The flange processing qualification testing equipment as described in claim 6, characterized in that, The display control screen (24) is provided with four cameras, which correspond to the first top camera component (4), the side camera component (5), the second top camera component (6), and the auxiliary camera component (7), respectively.
8. The flange processing qualification testing equipment as described in claim 1, characterized in that, A temporary placement platform (25) is provided on the workbench (1).