Mining light-emitting cable

By setting limiting fillers and protective layers in mining luminous cables, the problem of large-scale movement of silicone light strips relative to the power line during cable winding, unwinding, and bending is solved, achieving synchronous deformation of the cable and stability of the warning effect.

CN223712446UActive Publication Date: 2025-12-23HEBEI JINSHIJI MINE CABLE CO LTD
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Patent Information

Application Number
CN202520668078.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2025-12-23
Estimated Expiration
2035-04-10

AI Technical Summary

Technical Problem

During cable winding, unwinding, and bending, the silicone light strip is prone to significant movement relative to the power line, leading to circuit failure and affecting the luminous warning effect.

Method used

A limiting filler is installed inside the cable jacket. The silicone light strip and power line are both placed on the limiting filler. The silicone light strip abuts against the power lines on both sides. Combined with the polyester wrapping layer and TPU outer sheath, it ensures that the cable jacket and power line deform synchronously, reducing the movement range of the silicone light strip relative to the power line.

Benefits of technology

The design of the limiting structure and protective layer reduces the twisting phenomenon of the silicone LED strip, improves the service life of the circuit, and ensures the warning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a mining luminous cable, which comprises a cable jacket in the shape of a long strip tube. The limiting filling piece extends in the length direction of the cable jacket and is arranged in the middle of the cable jacket, and three groups of power line limiting grooves are uniformly and circumferentially formed in the limiting filling piece; the three groups of power lines are respectively arranged in the three groups of power line limiting grooves; the silica gel lamp strip is embedded in the limiting filling piece and located between any two power lines, and the two sides of the silica gel lamp strip abut against the two power lines; and the ground wire is arranged on the limiting filling piece. According to the mining light-emitting cable, the silica gel light band is not prone to greatly moving relative to the power line in the cable winding, unwinding and bending processes.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of light-emitting cable, specifically to a mine light-emitting cable. BACKGROUND

[0002] The light-emitting cable is suitable for open-pit mine cable, and the main function is safety warning. The cable is irregularly laid and moves back and forth with the equipment without a protection device. The light-emitting cable is more eye-catching, which prevents the safety accidents caused by the rolling of vehicles and equipment on the cable. The light source of the light-emitting cable mainly comes from the silica gel light strip arranged inside. In the cable, the silica gel light strip is arranged in a mode of being wound on the power line or being laid parallel to the power line. In the use process, because the silica gel light strip is thin and soft, the winding and bending operation of the cable can easily cause the silica gel light strip to move greatly relative to the power line or to be twisted by many turns. The circuit in the light strip is extruded by the power line or is twisted and deformed by itself, which causes the circuit to be invalid and affects the light-emitting warning effect. SUMMARY

[0003] The utility model solves the technical problem of providing a mine light-emitting cable in which the silica gel light strip is not easy to move greatly relative to the power line during the winding and bending of the cable.

[0004] To solve the above problems, the utility model adopts the technical scheme of:

[0005] A mine light-emitting cable comprises:

[0006] A cable jacket in the shape of a long strip and a tube;

[0007] A limiting filler extending along the length direction of the cable jacket, which is arranged in the middle of the cable jacket, and three groups of power line limiting grooves are uniformly arranged on the circumference of the limiting filler;

[0008] Three groups of power lines arranged in the three groups of power line limiting grooves respectively;

[0009] A silica gel light strip embedded on the limiting filler and located between any two power lines, and the two sides of the silica gel light strip abut against the two power lines;

[0010] A ground wire arranged on the limiting filler.

[0011] As an embodiment of the utility model, the silica gel light strip comprises a light-transmitting silica gel sleeve, a containing cavity arranged in the silica gel sleeve, and a plurality of light-emitting components arranged in the containing cavity;

[0012] The side of the silica gel sleeve facing the limiting filler is provided with a long-strip-shaped light strip wedge-shaped part, the limiting filler is provided with a wedge-shaped groove corresponding to the light strip wedge-shaped part, and the light strip wedge-shaped part is embedded in the wedge-shaped groove.

[0013] As an embodiment of the utility model, the cross section of the silica gel sleeve is in the shape of a sector, the sharp part is provided with the lamp strip wedge part, and the two sides are provided with arc accommodation grooves corresponding to the two power lines.

[0014] As an embodiment of the utility model, the light emitting assembly comprises a flexible circuit board arranged in the accommodating cavity, and lamp beads arranged on the flexible circuit board, and the wire harness is connected between adjacent two light emitting assemblies, and the length of the wire harness is greater than the distance between adjacent two light emitting assemblies.

[0015] As an embodiment of the utility model, one side of the flexible circuit board is fixed in the accommodating cavity through a PET adhesive tape.

[0016] As an embodiment of the utility model, the limiting filler is provided with a ground wire limiting groove corresponding to the ground wire, and the ground wire is arranged in the ground wire limiting groove.

[0017] As an embodiment of the utility model, the cable sleeve is further provided with a filling core, and the filling core is in abutment with the cable sleeve and the limiting filler respectively, so that the power line is in abutment with the inner wall of the cable sleeve, thereby reducing the relative displacement between the power line and the cable sleeve.

[0018] As an embodiment of the utility model, the cable sleeve comprises a polyester tape layer abutting against the power line and a TPU outer sheath sleeved on the polyester tape layer.

[0019] The above technical scheme has the following beneficial effects:

[0020] The cable sleeve is provided with a limiting filler, the silica gel lamp strip and the three groups of power lines are arranged on the limiting filler, and the silica gel lamp strip is in abutment with the two power lines on the sides, so that when the cable sleeve is bent or retracted, the silica gel lamp strip and the power lines can deform synchronously, the movement amplitude of the silica gel lamp strip relative to the power lines is reduced, the phenomenon of twisting of the silica gel lamp strip itself is avoided, the service life of the circuit in the silica gel lamp strip is increased, and the warning effect is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a structure schematic view of the cross section of the embodiment.

[0022] Figure 2 It is a structure schematic view of the limiting filler and the silica gel lamp strip of the embodiment.

[0023] Figure 3 It is a structure schematic view of the light emitting assembly in the accommodating cavity of the embodiment.

[0024] Wherein: 100 silicone lamp strip; 101 silicone sleeve; 102 containing cavity; 103 lamp strip wedge; 104 flexible circuit board; 105 lamp bead; 106 PET adhesive tape;

[0025] 200 power line;

[0026] 300 limiting filler; 301 power line limiting groove; 302 ground wire limiting groove; 303 filler core limiting groove; 304 wedge-shaped groove;

[0027] 400 ground wire;

[0028] 500 filler core; 600 polyester tape layer; 700 TPU outer sheath. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the utility model more clear, the utility model will be described clearly and completely in combination with specific embodiments.

[0030] As shown in Figures 1 to 3 A mine light-emitting cable, comprising

[0031] Cable sheath, in the form of a long strip tube;

[0032] Limiting filler 300, in this embodiment, made of flexible rubber material, extending along the length direction of the cable sheath, centrally arranged in the cable sheath, and three groups of power line limiting grooves 301 are evenly circumferentially provided on it;

[0033] Three groups of power lines 200, respectively arranged in three groups of the power line limiting grooves 301;

[0034] Silicone lamp strip 100, embedded on the limiting filler 300, and located between any two power lines, the two sides of the silicone lamp strip 100 abutting against two power lines 200;

[0035] Ground wire 400, arranged on the limiting filler 300.

[0036] Referring to Figure 1 and Figure 2 The silicone lamp strip 100 comprises a light-transmitting silicone sleeve 101, a containing cavity 102 provided in the silicone sleeve 101, and a plurality of light-emitting assemblies arranged in the containing cavity 102; the side of the silicone sleeve 101 facing the limiting filler 300 is provided with a long strip-shaped lamp strip wedge 103, the limiting filler 300 is provided with a wedge-shaped groove 304 corresponding to the lamp strip wedge 103, and the lamp strip wedge 103 is embedded in the wedge-shaped groove 304.

[0037] Referring to Figure 2The cross section of the silica gel sleeve 101 is in the shape of a sector, the tip of which is provided with the lamp strip wedge part 103, and the two sides thereof are provided with arc-shaped accommodation grooves corresponding to the two power lines 200, and the power lines 200 are arranged in the arc-shaped accommodation grooves, which further increases the consistency of the bending deformation of the silica gel lamp strip 100 and the power lines 200.

[0038] Participate Figure 3 The light-emitting assembly comprises the flexible circuit board 104 arranged in the accommodating cavity 102 and the lamp beads 105 arranged on the flexible circuit board 104, and the wire harness is connected between two adjacent light-emitting assemblies, and the length of the wire harness is greater than the spacing between the two adjacent light-emitting assemblies, so that the wire harness will not be pulled off due to insufficient length when the cable is bent and deformed.

[0039] The light-emitting form of the lamp beads 105 is of two types, one is plug-in type, and the lamp beads can emit light after the 220V or 24V power supply is turned on, and the other is electromagnetic induction light-emitting, that is, as long as the power line 200 is connected to the power supply, the special lamp strip can emit light through electromagnetic induction in the absence of load, without plugging in.

[0040] One side of the flexible circuit board 104 is fixed in the accommodating cavity 102 through the PET adhesive tape 106 to avoid the problem of friction damage of the flexible circuit board 104 caused by the displacement of the flexible circuit board 104 relative to the silica gel sleeve 101.

[0041] Referring to Figure 1 The ground wire limiting groove 302 is arranged on the limiting filler 300 corresponding to the ground wire 400, and the ground wire 400 is arranged in the ground wire limiting groove 302.

[0042] Referring to Figure 1The filling core 500 is in abutment with the cable jacket and the limiting filler 300 respectively, so that the power line 200 is in abutment with the inner wall of the cable jacket, thereby reducing the relative displacement between the power line 200 and the cable jacket. Meanwhile, the cable jacket comprises a polyester tape layer 600 in abutment with the power line 200 and a TPU outer sheath 700 sleeved on the polyester tape layer 600, and the polyester tape layer 600 can increase the friction between the cable jacket and the power line 200, thereby better ensuring the synchronous deformation degree of the cable jacket and the power line 200, reducing the relative movement between the two, and protecting the silica gel lamp strip 100. In the embodiment, the cross section of the filling core 500 is circular, and the filling core 500 is made of rubber. The limiting filler 300 is provided with an arc-shaped filling core limiting groove 303 corresponding to the filling core 500, and the filling core 500 is clamped in the filling core limiting groove 303 to limit the filling core 500. Preferably, the cross section of the filling core 500 can be polygonal or triangular, and the limiting filler 300 is provided with an angular cross section filling core limiting groove 303 corresponding to the filling core 500.

[0043] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.

Claims

1. A mining luminous cable, characterized in that, It includes: The cable sheath is in the shape of a long, tubular strip. The limiting filler (300) extends along the length of the cable jacket, is centrally located inside the cable jacket, and has three sets of power line limiting grooves (301) evenly circumferentially formed on it. Three sets of power lines (200) are respectively set in three sets of power line limiting grooves (301); A silicone light strip (100) is embedded in the limiting filler (300) and located between any two of the power lines (200), with the two sides of the silicone light strip (100) abutting against the two power lines (200); The ground wire (400) is disposed on the limiting filler (300).

2. The mining luminous cable according to claim 1, characterized in that, The silicone light strip (100) includes a light-transmitting silicone sleeve (101), a receiving cavity (102) opened in the silicone sleeve (101), and a plurality of light-emitting components disposed in the receiving cavity (102); The silicone sleeve (101) has a long strip of light strip wedge-shaped part (103) on the side facing the limiting filler (300). The limiting filler (300) has a wedge-shaped groove (304) corresponding to the light strip wedge-shaped part (103), and the light strip wedge-shaped part (103) is embedded in the wedge-shaped groove (304).

3. A mining luminous cable according to claim 2, characterized in that, The cross-section of the silicone sleeve (101) is fan-shaped, and the tip is provided with the light strip wedge (103). Arc-shaped clearance grooves are provided on both sides corresponding to the two power lines (200), and the power lines (200) are located in the arc-shaped clearance grooves.

4. A mining luminous cable according to claim 2, characterized in that, The light-emitting component includes a flexible circuit board (104) disposed in the accommodating cavity (102) and an LED bead (105) disposed on the flexible circuit board (104). Adjacent light-emitting components are connected by a wire harness, the length of which is greater than the distance between adjacent light-emitting components.

5. A mining luminous cable according to claim 4, characterized in that, One side of the flexible circuit board (104) is fixed in the accommodating cavity (102) by a PET adhesive strip (106).

6. A mining luminous cable according to claim 1, characterized in that, The limiting filler (300) is provided with a ground wire limiting groove (302) corresponding to the ground wire (400), and the ground wire (400) is disposed in the ground wire limiting groove (302).

7. A mining luminous cable according to claim 1, characterized in that, The cable jacket is also provided with a filler core (500), which is pressed against the cable jacket and the limiting filler (300) respectively, so that the power line (200) is pressed against the inner wall of the cable jacket, thereby reducing the relative displacement between the power line (200) and the cable jacket.

8. A mining luminous cable according to claim 7, characterized in that, The cable jacket includes a polyester wrapping layer (600) that abuts against the power line (200) and a TPU outer sheath (700) sleeved on the polyester wrapping layer (600).