Power distribution cabinet wiring forming auxiliary device
By using the clamp unit and display unit of the cable routing auxiliary device for distribution cabinets, the problem of random cable harness routing in distribution cabinets is solved, achieving precise control and resource saving, and improving production efficiency.
Patent Information
- Application Number
- CN202520041347.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-08
AI Technical Summary
In the current technology, the routing of cable bundles in the distribution cabinet is highly random, which leads to the discrepancy between the actual length and the design. This requires additional cable bundles, resulting in resource waste and low production efficiency.
The power distribution cabinet wiring forming auxiliary device is adopted. The wiring is pre-arranged through multiple wire clamp units. Combined with the display unit and vacuum extraction device, the wiring harness and component positions are matched, and the wiring harness length and routing direction are precisely controlled.
It improved production efficiency, avoided resource waste, achieved precise control of wire harness size, reduced wire harness allowance, and improved production progress.
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Figure CN223713335U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a power distribution cabinet technical field especially relates to a power distribution cabinet wiring forming auxiliary device. BACKGROUND
[0002] When the cable harness inside the power distribution cabinet is wired, the wiring direction and the bending point are randomly strong in the operation process, so there will be inconsistencies between the actual wiring length size and the bending point and the wiring diagram. In order to avoid the above reasons to cause the harness length size, usually according to the harness length size designed on the line wiring diagram, a part of size harness is additionally reserved, and in the use process, the reserved harness is usually much larger than the actual demand, and the excess part of the harness is finally cut off, which increases the cost and greatly wastes resources. Moreover, the existing wiring arrangement of the cable harness inside the power distribution cabinet needs to be installed in the power distribution cabinet, and the wiring arrangement can be arranged according to the actual position of the components after the installation of various components in the power distribution cabinet, which is very lagging in time, and to some extent, the production progress and efficiency are restricted.
[0003] How to solve the above technical problems has become a technical problem to be solved in the industry. SUMMARY
[0004] In order to at least solve the above technical problems, the purpose of the utility model is to provide a power distribution cabinet wiring forming auxiliary device, through the setting of multiple wire clamp units, the wiring in the power distribution cabinet can be prearranged, which avoids the existing need to install components in the power distribution cabinet before wiring, and improves the production efficiency.
[0005] In order to achieve the above purpose, the power distribution cabinet wiring forming auxiliary device provided by the application comprises:
[0006] The body is provided with an operation table;
[0007] A plurality of wire clamp units are movably arranged on the operation table, and the wire clamp unit comprises a base, a vertical rod and a horizontal rod;
[0008] The vertical rod stands on the base;
[0009] The horizontal rod is connected with the vertical rod perpendicularly, and the horizontal rod is rotatably sleeved on the vertical rod with the vertical rod as the center axis;
[0010] The horizontal rod also moves in the direction perpendicular to the operation table with the vertical rod as the center axis;
[0011] The first wire clamp is arranged on the vertical rod and moves in the direction perpendicular to the operation table along the vertical rod;
[0012] The first wire clamp rotates with the vertical rod as the center axis;
[0013] The second wire clamp is arranged on the crossbar and moves along the crossbar in a direction parallel to the operation table;
[0014] The second wire clamp rotates around the crossbar as the center axis;
[0015] The wire harness is clamped by the first wire clamp and / or the second wire clamp when passing through the wire clamp unit and between the plurality of wire clamp units;
[0016] The bending angle and direction of the wire harness are adjusted by the crossbar;
[0017] The positional relationship and distance between the plurality of wire clamp units correspond to the positional relationship and distance between the components in the power distribution cabinet.
[0018] Further, the base comprises a suction cup, a vacuum extraction device, and a tee joint;
[0019] The suction cup is adsorbed on the operation table, and the tee joint is connected to the vertical rod, the vacuum extraction device, and the suction cup, respectively;
[0020] The suction force of the suction cup and the position of the wire clamp unit on the operation table are adjusted by the vacuum extraction device.
[0021] Further, the operation table is provided with a working area, and the working area is composed of a transparent layer;
[0022] The wire clamp unit is movably arranged on the working area.
[0023] Further, the transparent layer is composed of transparent glass or transparent plastic.
[0024] Further, a display unit is arranged below the working area, and the display unit is used to display the wiring diagram between the components in the power distribution cabinet in a proportional manner;
[0025] The positional relationship and distance between the plurality of wire clamp units on the working area correspond to the positional relationship and distance between the components displayed by the display unit.
[0026] Further, a display unit supporting plate is arranged below the display unit, and the display unit supporting plate is used to fix the display unit below the working area.
[0027] Further, a storage cabinet is arranged below the display unit supporting plate, and a storage unit is arranged in the storage cabinet;
[0028] The storage unit is electrically connected to the display unit;
[0029] The storage unit stores the wiring diagram between the components in the power distribution cabinet.
[0030] Further, a roller is arranged at the bottom of the body.
[0031] Further, the operating table is provided with a cover plate, which is used to open and close the operating table.
[0032] The side of the cover plate facing the operating table is provided with a parts box placing position.
[0033] The parts box placing position is provided with a parts box.
[0034] Further, the body is provided with a wire placing position on the side, which is used to place the wire.
[0035] The power distribution cabinet wiring forming auxiliary device provided by the embodiment of the application comprises a body, and the body is provided with an operating table; a plurality of wire clamp units are movably arranged on the operating table, and each wire clamp unit comprises a base, a vertical rod and a horizontal rod; the vertical rod is arranged on the base; the horizontal rod is connected with the vertical rod perpendicularly, and the horizontal rod is rotatably sleeved on the vertical rod with the vertical rod as a center shaft; the horizontal rod moves in a direction perpendicular to the operating table with the vertical rod as the center shaft; a first wire clamp is arranged on the vertical rod and moves in the direction perpendicular to the operating table; the first wire clamp rotates with the vertical rod as the center shaft; a second wire clamp is arranged on the horizontal rod and moves in a direction parallel to the operating table; the second wire clamp rotates with the horizontal rod as the center shaft; a wire harness is clamped by the first wire clamp and / or the second wire clamp when the wire harness is arranged on the wire clamp unit and between the plurality of wire clamp units; the bending angle and the bending direction of the wire harness are adjusted by the horizontal rod; the positional relationship and the distance between the plurality of wire clamp units correspond to the positional relationship and the distance between components in the power distribution cabinet. Through the arrangement of the plurality of wire clamp units, the wiring in the power distribution cabinet can be pre-arranged, which avoids the existing wiring arrangement after the components in the power distribution cabinet are installed, improves the production efficiency, controls the size of the wire harness, avoids the waste of resources and makes the size control of the wire harness more accurate through the arrangement of the display unit. BRIEF DESCRIPTION OF DRAWINGS
[0036] The accompanying drawings are used to provide a further understanding of the application, and constitute a part of the specification, and are used to explain the application together with the embodiments of the application, and do not constitute a limitation to the application. In the drawings:
[0037] Figure 1 FIG. 1 is a structure schematic diagram of the power distribution cabinet wiring forming auxiliary device according to the embodiment of the application;
[0038] Figure 2 FIG. 2 is a structure schematic diagram of the wire clamp unit according to the embodiment of the application.
[0039] Legend of reference signs:
[0040] 101 - wire clamp unit; 1011 - base; 10111 - suction cup; 10112 - vacuum extraction device; 10113 - tee; 1012 - vertical rod; 1013 - horizontal rod; 1014 - first wire clamp; 1015 - second wire clamp; 102 - body; 103 - workbench; 104 - cover plate; 105 - parts box; 106 - display unit; 107 - display unit support plate; 108 - storage cabinet; 109 - roller; 110 - wire placement position. DETAILED DESCRIPTION
[0041] Embodiments of the present application will be described in more detail by referring to the drawings. While certain embodiments of the application are shown in the drawings, it is understood that the application can be embodied in various forms and should not be construed as being limited to the embodiments set forth in the drawings. Rather, these embodiments are provided so that the application will be thorough and complete, and fully convey the scope of the application to those skilled in the art.
[0042] It should be understood that the various steps of the method embodiments of the present application can be performed in different orders and / or in parallel. In addition, the method embodiments can include additional steps and / or omit performing the steps shown. The scope of the present application is not limited in this respect.
[0043] The term "comprising" and variations thereof as used in the present application are open-ended, that is, "including but not limited to". The term "based on" is "based, at least in part, on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". Related terms will be understood similarly.
[0044] It should be noted that the terms "a" and "an" and "the" and similar referents in the context of the present application are to be construed to cover both the singular and the plural, unless otherwise indicated in context. "A" and "an" are used interchangeably with "one or more". "Multiple" is understood to mean two or more.
[0045] Embodiments of the present application will be described in more detail by referring to the drawings. While certain embodiments of the application are shown in the drawings, it is understood that the application can be embodied in various forms and should not be construed as being limited to the embodiments set forth in the drawings. Rather, these embodiments are provided so that the application will be thorough and complete, and fully convey the scope of the application to those skilled in the art.
[0046] The power distribution cabinet wiring forming auxiliary device provided by the embodiment of the present application comprises:
[0047] The body is provided with an operation table;
[0048] A plurality of wire clamp units are movably arranged on the operation table, and the wire clamp unit comprises a base, a vertical rod and a horizontal rod;
[0049] The vertical rod stands on the base;
[0050] The horizontal bar is vertically connected to the vertical bar, and the horizontal bar is rotatably fitted onto the vertical bar with the vertical bar as the central axis;
[0051] The crossbar also moves about the vertical pole as the central axis in a direction perpendicular to the operating table;
[0052] The upright is equipped with a first wire clamp, which moves along the upright in a direction perpendicular to the operating table.
[0053] The first clamp rotates around the upright as the central axis;
[0054] A second wire clamp is provided on the crossbar, and the second wire clamp moves along the crossbar in a direction parallel to the operating table;
[0055] The second clamp rotates around the crossbar as the central axis;
[0056] The wiring harness is held by a first wire clamp and / or a second wire clamp on the wire clamp unit and between multiple wire clamp units;
[0057] Adjust the bending angle and direction of the wire harness using the crossbar;
[0058] The positional relationship and distance between multiple clamp units correspond one-to-one with the positional relationship and distance between components in the distribution cabinet.
[0059] Example 1
[0060] Figure 1 This is a schematic diagram of the wiring forming auxiliary device for power distribution cabinet according to an embodiment of this application. Figure 2 This is a schematic diagram of the wire clamp unit structure according to an embodiment of this application. The following will be combined with... Figures 1-2 The present application provides a detailed description of the power distribution cabinet wiring forming auxiliary device according to the embodiments of this application.
[0061] In one exemplary embodiment, the power distribution cabinet wiring forming auxiliary device of this application is used to preprocess the wiring of the wiring harness in the power distribution cabinet, which avoids waiting for the various components in the power distribution cabinet to be installed before the wiring work can be carried out, and also avoids the waste of resources caused by excessively long wiring.
[0062] In one exemplary embodiment, the power distribution cabinet wiring forming auxiliary device of this application includes: a body 102.
[0063] In one exemplary embodiment, the body 102 may be presented as a box-shaped structure as needed.
[0064] In one exemplary embodiment, the main body 102 is provided with an operating table, which can be understood as the power distribution cabinet wiring forming process being carried out on the operating table.
[0065] In one exemplary embodiment, a plurality of wire clamp units 101 are movably provided on the operating table.
[0066] In one exemplary embodiment, the wire clamp unit 101 includes a base 1011, a vertical rod 1012, and a horizontal rod 1013.
[0067] In one exemplary embodiment, the upright 1012 stands on the base 1011, and the upright 1012 may be perpendicular to the workbench 103 if necessary.
[0068] In one exemplary embodiment, the crossbar 1013 is vertically connected to the upright 1012.
[0069] In one exemplary embodiment, the crossbar 1013 is rotatably sleeved on the upright 1012 about the upright 1012 as the central axis.
[0070] In one exemplary embodiment, the crossbar 1013 can also move about the upright 1012 as a central axis in a direction perpendicular to the operating table.
[0071] In one exemplary embodiment, a first wire clamp 1014 is provided on the upright 1012, and the first wire clamp 1014 can move along the upright 1012 in a direction perpendicular to the operating table.
[0072] In one exemplary embodiment, the first wire clamp 1014 may also rotate about the upright 1012 as the central axis, or it can be understood that the first wire clamp 1014 may rotate on the upright 1012 parallel to the worktable 103.
[0073] In one exemplary embodiment, a second wire clamp 1015 is provided on the crossbar 1013, and the second wire clamp 1015 can move along the crossbar 1013 in a direction horizontal to the operating table.
[0074] In one exemplary embodiment, the second clamp 1015 may also rotate about the crossbar 1013 as a central axis.
[0075] In one exemplary embodiment, the wiring harness on the clamp unit 101 and between the plurality of clamp units 101 is clamped by a first clamp 1014 and / or a second clamp 1015.
[0076] In one exemplary embodiment, the bending angle and bending direction of the wire harness are adjusted by the crossbar 1013. For example, when the wire harness is laid upward along the upright 1012 and needs to be bent in a certain direction, the crossbar 1013 on the same wire clamp unit 101 is moved to the position where it needs to be bent, and the far end of the crossbar 1013 is controlled to point in the direction where it needs to be bent. Then the positional relationship between the crossbar 1013 and the upright 1012 is fixed. Finally, the wire harness can be laid along the upright 1012 and the crossbar 1013 and fixed by the first wire clamp 1014 and the second wire clamp 1015.
[0077] In one exemplary embodiment, the positional relationship and distance between the multiple clamp units 101 correspond one-to-one with the positional relationship and distance between the components in the power distribution cabinet. That is, when preparing the clamp units 101, the positional relationship and distance between the multiple clamp units 101 can be presented in a 1:1 ratio with the positional relationship and distance between the components in the power distribution cabinet that actually need to be assembled.
[0078] In one exemplary embodiment, the base 1011 includes a suction cup 10111, a vacuum extraction device 10112, and a three-way valve 10113.
[0079] In one exemplary embodiment, the suction cup 10111 is attached to the operating table, and the tee 10113 is connected to the upright 1012, the vacuum extraction device 10112 and the suction cup 10111 respectively.
[0080] In one exemplary embodiment, one end of the tee 10113 is filled with the upright rod 1012, which can be understood as the upright rod 1012 being connected to the suction cup 10111 via the tee 10113; the other two ends of the tee 10113 are respectively connected to the vacuum extraction device 10112 and the suction cup 10111.
[0081] In one exemplary embodiment, the suction force of the suction cup 10111 and the position of the wire clamp unit 101 on the operating table are adjusted by the vacuum extraction device 10112.
[0082] In one exemplary embodiment, the vacuum extraction device 10112 is, for example, a rubber suction bulb.
[0083] In one exemplary embodiment, the work area is provided on the worktable, and the work area is composed of a transparent layer.
[0084] In one exemplary embodiment, the wire clamp unit 101 is movably disposed on the work area.
[0085] In one exemplary embodiment, the transparent layer is made of transparent glass or transparent plastic.
[0086] In one exemplary embodiment, a display unit 106 is provided below the work area. The display unit 106 is used to display the wiring diagram between the components in the power distribution cabinet in proportion.
[0087] In one exemplary embodiment, the positional relationship and distance between the multiple wire clamp units 101 on the working area correspond one-to-one with the positional relationship and distance between the components displayed by the display unit 106.
[0088] In one exemplary embodiment, a display unit support plate 107 is provided below the display unit 106, and the display unit support plate 107 is used to fix the display unit 106 below the working area.
[0089] In one exemplary embodiment, a storage cabinet 108 is provided below the display unit tray 107, and a storage unit is provided inside the storage cabinet 108.
[0090] In one exemplary embodiment, the storage unit is electrically connected to the display unit 106.
[0091] In one exemplary embodiment, the storage unit stores wiring diagrams between components within the power distribution cabinet.
[0092] In one exemplary embodiment, the design of the storage unit and the display unit 106 greatly facilitates the switching of different wiring diagrams at any time and the 1:1 display of the wiring diagram, avoiding errors in the wiring harness and the actual use in the distribution cabinet.
[0093] In one exemplary embodiment, the locker 108 may also store various specifications of wires, as well as auxiliary tools for bundling and cutting wire harnesses, as needed.
[0094] In one exemplary embodiment, when the power distribution cabinet wiring forming auxiliary device of this application is used, each wire clamp unit 101 corresponds to a component on the wiring diagram.
[0095] In one exemplary embodiment, a roller 109 is provided at the bottom of the body 102.
[0096] In one exemplary embodiment, the roller 109 may be a caster wheel if necessary.
[0097] In one exemplary embodiment, the rollers 109 greatly facilitate the movement of the power distribution cabinet wiring forming auxiliary device according to the present application.
[0098] In one exemplary embodiment, a cover plate 104 is provided on the operating table, which is used to open and close the operating table.
[0099] In one exemplary embodiment, the side of the cover plate 104 facing the worktable has a parts box placement position.
[0100] In one exemplary embodiment, a parts box 105 is provided on the parts box placement position.
[0101] In one exemplary embodiment, the parts box 105 contains, for example, wire lugs, gaskets, etc., for wire harness connectors.
[0102] In one exemplary embodiment, the parts box 105 can also be removed from the cover plate 104 when the cover plate 104 needs to be closed on the worktable 103.
[0103] In one exemplary embodiment, one side of the cover plate 104 is hinged to the worktable 103.
[0104] In one exemplary embodiment, as needed, a limiting card is provided on the side of the cover plate 104 and the side of the worktable 103. The limiting card is used to limit the opening and closing angle of the cover plate 104.
[0105] In one exemplary embodiment, a wire placement position 110 is provided on the side of the main body 102, which is used to place wires; it can be understood as on the wire clamp unit 101 and between each wire clamp unit 101.
[0106] In an exemplary embodiment, the power distribution cabinet wiring forming auxiliary device of this application cuts the wires after they are fixed by the wire clamp unit 101; after all the wires are laid out to form a wire bundle, they are bundled and fixed by a binding workpiece, such as a cable tie.
[0107] Although the embodiments disclosed in this utility model are as described above, the content is only for the purpose of facilitating understanding of this utility model and is not intended to limit this utility model. Any person skilled in the art to which this utility model pertains may make any modifications and changes in the form and details of the implementation without departing from the spirit and scope disclosed in this utility model, but the patent protection scope of this utility model shall still be determined by the scope defined in the appended claims.
Claims
1. A wiring forming auxiliary device for a power distribution cabinet, characterized in that, include: The main body is equipped with an operating table; The operating platform is movably equipped with multiple wire clamp units, each of which includes a base, a vertical rod, and a horizontal rod. The upright is placed on the base; The horizontal bar is vertically connected to the vertical bar, and the horizontal bar is rotatably sleeved on the vertical bar with the vertical bar as the central axis; The crossbar moves about the vertical pole as the central axis in a direction perpendicular to the operating table; The upright is provided with a first wire clamp, which moves along the upright in a direction perpendicular to the operating table. The first clamp rotates about the upright as the central axis; The crossbar is provided with a second wire clamp, which moves along the crossbar in a direction parallel to the operating table; The second wire clamp rotates about the crossbar as the central axis; The wiring harness on the clamp unit and between the multiple clamp units is held by the first clamp and / or the second clamp; The bending angle and direction of the wire harness can be adjusted by the crossbar; The positional relationship and distance between the multiple clamp units correspond one-to-one with the positional relationship and distance between the components in the power distribution cabinet.
2. The distribution cabinet wiring forming auxiliary device according to claim 1, characterized in that, The base includes a suction cup, a vacuum extraction device, and a T-junction; The suction cup is attached to the operating table, and the three-way connector is connected to the upright, the vacuum extraction device and the suction cup respectively. The suction force of the suction cup and the position of the wire clamp unit on the operating table are adjusted by the vacuum extraction device.
3. The auxiliary device for wiring formation in a power distribution cabinet according to claim 1, characterized in that, The operating table is provided with a working area, which is composed of a transparent layer; The clamp unit is movably arranged on the working area.
4. The distribution cabinet wiring forming auxiliary device according to claim 3, characterized in that, The transparent layer is made of transparent glass or transparent plastic.
5. The distribution cabinet wiring forming auxiliary device according to claim 4, characterized in that, A display unit is provided below the working area, which is used to display the wiring diagram between the components in the power distribution cabinet in proportion. The positional relationship and distance between the multiple clamp units on the working area correspond one-to-one with the positional relationship and distance between the components displayed by the display unit.
6. The distribution cabinet wiring forming auxiliary device according to claim 5, characterized in that, A display unit support plate is provided below the display unit, which is used to fix the display unit below the working area.
7. The distribution cabinet wiring forming auxiliary device according to claim 6, characterized in that, A storage cabinet is provided below the display unit tray, and a storage unit is provided inside the storage cabinet; The storage unit is electrically connected to the display unit; The storage unit stores the wiring diagrams between the components in the power distribution cabinet.
8. The auxiliary device for wiring formation in a power distribution cabinet according to claim 1, characterized in that, Rollers are provided at the bottom of the body.
9. The auxiliary device for wiring formation in a power distribution cabinet according to claim 1, characterized in that, The operating table is provided with a cover plate, which is used to open and close the operating table. The cover plate has a parts box placement area on the side facing the operating table; The parts box placement position is provided with a parts box.
10. The distribution cabinet wiring forming auxiliary device according to claim 1, characterized in that, A wire placement area is provided on the side of the main body for placing wires.