Dust removal device

By designing a dust removal device that includes air circulation, a turbulence generator, and multi-stage filters, the problem of limited applicability of existing devices has been solved. This enables efficient filtration and real-time monitoring of different types of dust, expanding the scope of application and improving dust removal efficiency.

CN223716680UActive Publication Date: 2025-12-26CNNC HUACHEN CONSTR ENG CO LTD
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Patent Information

Application Number
CN202520089385.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-12-26
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

Existing dust removal devices have limited functionality and applicability, and cannot effectively handle various types of dust in different working scenarios.

Method used

A dust removal device is designed, comprising a housing, an air circulation device, a turbulence generator, a dust collection component, and a detection component. The air circulation device drives airflow, the turbulence generator increases the intensity of gas turbulence, multi-stage filters and a dust collection container separate dust, the detection component monitors and analyzes dust composition and accumulation in real time, and the data processing module integrates data to optimize the dust removal effect.

Benefits of technology

It achieves efficient filtration and purification of different types of dust, expands the application range of dust removal devices, and ensures dust removal efficiency and prevents filter clogging through real-time monitoring and data processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of air purification equipment, in particular to a dust removal device. The dust removal device comprises a shell, an air circulation device, a turbulence generator, a dust collection assembly, a detection assembly and a data processing module, wherein the shell is provided with an air inlet end and an air outlet end; the air circulation device is arranged at the air outlet end and comprises an air compressor, the turbulence generator is arranged at the air inlet end, and the dust collection assembly is arranged between the air circulation device and the turbulence generator and comprises a plurality of dust collection containers and filter screens which are in one-to-one correspondence. The sizes of meshes of the multiple filter screens are sequentially reduced in the direction from the air inlet end to the air outlet end, the dust collection containers are fixed to the bottoms of the corresponding filter screens, a weighing piece is arranged at the bottom of each dust collection container, the detection assembly is arranged between the turbulence generator and the dust collection assembly, and the detection assembly comprises a mass spectrometer, a differential pressure sensor and a speed sensor; the data processing module is electrically connected with the mass spectrometer, the differential pressure sensor, the speed sensor and all the weighing parts.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of air purification equipment, and more particularly to a dust removal device. BACKGROUND

[0002] In some working scenarios, such as textile workshops, construction sites, decoration sites, etc., a large amount of dust is generated, and dust removal treatment is needed to protect the health of workers and reduce dust and air pollution. The types of dust are different in different working scenarios. For example, the main components of the dust in a textile workshop generally include tiny fibers, and the dust in a certain construction site may include cement dust, asbestos dust, wood dust, welding fume, etc. The existing dust removal device has a single function, which limits the application range of the dust removal device. CONTENT OF THE UTILITY MODEL

[0003] Therefore, the present application provides a dust removal device to solve the technical problem of the single function and limited application range of the existing dust removal device.

[0004] The present application provides a dust removal device, which comprises:

[0005] a shell body provided with an air inlet end and an air outlet end;

[0006] an air circulation device arranged at the air outlet end, the air circulation device comprising an air compressor and a vacuum cleaner;

[0007] a turbulent flow generator arranged at the air inlet end;

[0008] a dust collection assembly arranged between the air circulation device and the turbulent flow generator, the dust collection assembly comprising a plurality of dust collection containers and vertically arranged filter screens, the mesh size of the plurality of filter screens gradually decreases along the direction from the air inlet end to the air outlet end, the filter screens correspond one-to-one to the dust collection containers, and the dust collection containers are fixedly connected to the bottoms of the corresponding filter screens, the bottoms of the dust collection containers are provided with weighing members for weighing the dust collected on the filter screens and the dust collection containers;

[0009] a detection assembly arranged between the turbulent flow generator and the dust collection assembly, the detection assembly comprising a mass spectrometer, a differential pressure sensor and a speed sensor, the two detection ends of the differential pressure sensor are arranged at positions close to the air inlet end and the air outlet end, respectively; and

[0010] a data processing module electrically connected to the mass spectrometer, the differential pressure sensor, the speed sensor and all the weighing members.

[0011] Preferably, the number of the speed sensors is at least two, at least one of the speed sensors is located at a side of the turbulence generator close to the air outlet end, and at least one of the speed sensors is located at a side of the dust collection assembly close to the air inlet end.

[0012] Preferably, the number of the filter screens is three, and the mesh sizes of the three filter screens are 25 μm, 100 μm and 300 μm respectively along the direction from the air inlet end to the air outlet end.

[0013] Preferably, the shell comprises four frame units, each of the frame units extends along the direction of the air inlet end and the air outlet end, and the four frame units are sequentially connected end to end and parallel to each other.

[0014] Each of the frame units comprises two parallel beam supports and a transparent plate arranged between the two beam supports, and the beam supports of two adjacent frame units are connected.

[0015] Preferably, the air circulation device further comprises a vacuum cleaner, and the vacuum cleaner is consistent with the dust suction direction of the air compressor.

[0016] Compared with the prior art, the dust removal device provided by the present application at least has the following beneficial effects:

[0017] The dust removal device provided by the embodiment comprises a shell, an air circulation device, a turbulent flow generator, a dust collection assembly and a detection assembly. The shell is provided with an air inlet end and an air outlet end. The air circulation device is arranged at the air outlet end. The air circulation device comprises an air compressor. The air circulation device can drive air flow, so that the air flows into the air compressor and the air inlet of a vacuum cleaner. The air compressor increases the flow speed of air molecules and can adjust the air pressure according to actual use requirements to adjust the air flow rate. The turbulent flow generator is arranged at the air inlet end. The turbulent flow generator comprises a plurality of trapezoidal blades. When the air circulation device is started, dust-containing air enters the shell from the air inlet end through the turbulent flow generator. The turbulent flow generator can increase the instability and turbulent intensity of gas flow, helping dust particles to better contact the filtering surface of the filter screen, thereby improving the dust removal efficiency. The dust collection assembly is arranged between the air circulation device and the turbulent flow generator. The detection assembly is arranged between the turbulent flow generator and the dust collection assembly. The air entering the shell passes through the detection assembly and the dust collection assembly in sequence and then enters the air compressor and the air inlet of the vacuum cleaner. Finally, the air is discharged from the air outlet of the air compressor and the vacuum cleaner. The dust collection assembly comprises a plurality of dust collection containers and a plurality of vertically arranged filter screens. Along the direction from the air inlet end to the air outlet end, the mesh size of the plurality of filter screens decreases in sequence. The filter screens correspond to the dust collection containers one by one. The dust collection containers are located at the bottom of the corresponding filter screens. The bottom of each dust collection container is provided with a weighing member. In this way, when the dust-containing air passes through the plurality of filter screens, each filter screen can block dust particles larger than the mesh size of the filter screen. Dust particles smaller than the mesh size of the filter screen can smoothly pass through the filter screen. Dust particles larger than the mesh size of the filter screen will fall into the dust collection container or be blocked in the mesh. The filter screen and the dust collection container realize the concentration and collection of dust particles larger than the mesh size of the filter screen. The weighing member can weigh the dust particles in the dust collection container and on the filter screen. During the air flow in the shell, the detection assembly comprises a mass spectrometer, a differential pressure sensor and a speed sensor. The data processing module is electrically connected with the mass spectrometer, the differential pressure sensor and the speed sensor. Therefore, the mass spectrometer, the differential pressure sensor and the speed sensor detect the passing air respectively. The mass spectrometer is used to detect the chemical composition of the collected dust-containing air. The differential pressure sensor is used to detect the gas pressure difference between the positions close to the air inlet end and the air outlet end in the shell. The data processing module receives the gas pressure difference data transmitted by the differential pressure sensor in real time, realizes the real-time monitoring of the gas pressure difference in the shell, indirectly judges the dust accumulation degree of the filter screen, timely cleans the filter screen and prevents the filter screen from being blocked or the efficiency from being reduced. When the filter screen is blocked, the air flow speed in the shell will also be reduced. Therefore, the speed sensor is used to detect the wind speed of the dust-containing air in the embodiment. The main function of the speed sensor is to monitor the wind speed in the air duct or the environment in real time. Combined with the monitoring data of the differential pressure sensor, the speed sensor realizes the monitoring of whether the dust removal device works smoothly, ensuring the dust removal effect.Further, the data processing module is connected with the mass spectrometer, the differential pressure sensor and the speed sensor, the data processing module is connected with all the weighing members, the data processing module can collect and process the data collected by the mass spectrometer, the differential pressure sensor, the speed sensor and all the weighing members to obtain the parameters of the air containing dust. Among them, the multiple filter screens filter dust of different particle sizes, the weighing members can weigh and measure dust of different particle sizes, and the data processing module can arrange and calculate the measurement results of the multiple weighing members to obtain the content ratio of dust of different particle sizes.

[0018] The dust removal device provided by the embodiment can filter and purify the air containing dust. In addition, in the process of removing dust from the air, the mass spectrometer, the differential pressure sensor and the speed sensor in the detection assembly are used to detect the air, the dust particles in the air can be detected, the chemical composition of the air containing dust is obtained, the weighing members of the dust collection assembly and the data processing module can measure the amount and proportion of dust of different particle sizes, the detection of dust in the air is realized, the function of the dust removal device is increased, and the application range of the dust removal device is expanded.

[0019] Of course, it is not necessary to achieve all the technical effects described above at the same time when implementing any product of the present application.

[0020] Other features of the present application and its advantages will become apparent from the following detailed description of exemplary embodiments thereof, taken in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0021] The accompanying drawings incorporated in and forming a part of the specification, illustrate embodiments of the present application and, together with the description, serve to explain the principles of the present application.

[0022] Figure 1 The structure of the dust removal device provided by the embodiment of the present application is shown.

[0023] Explanation of reference signs:

[0024] 100 - housing, 101 - beam support, 102 - transparent plate, 200 - air circulation device, 300 - turbulence generator, 400 - dust collection assembly, 401 - filter screen, 402 - dust collection container, 501 - speed sensor, 502 - differential pressure sensor, 600 - data processing module. DETAILED DESCRIPTION

[0025] Various exemplary embodiments of the present application will now be described in detail with reference to the drawings. Note that the relative arrangement, numerical expressions, and numerical values of components and steps set forth in these embodiments are not limiting to the scope of the present application unless specifically stated otherwise.

[0026] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the scope of the application or its application or uses.

[0027] Techniques, methods, and apparatus known to those of ordinary skill in the relevant art can not be discussed in detail herein, but should be considered part of the specification.

[0028] In all of the compositions and methods shown and discussed herein, any specific values should be interpreted as merely illustrative and not as a limitation. Other examples of the exemplary embodiments can have different values.

[0029] Various modifications and changes can be made as would be obvious to a person of ordinary skill in the art having the benefit of this disclosure, without departing from the spirit and scope of the application. Thus, the application intends to embrace all such modifications and changes that fall within the scope of the corresponding claims (technical solutions claimed for protection) and equivalents thereof. It should be noted that the implementation manners provided by the embodiments of the present application can be combined with each other without contradiction, if necessary.

[0030] It should be noted that like numbers and letters refer to like items throughout the drawings, and once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0031] Figure 1 The structure schematic diagram of the dust removal device provided by the embodiments of the present application is shown. Please refer to Figure 1The embodiment of the present application provides a dust removal device, which comprises a shell 100, an air circulation device 200, a turbulent flow generator 300, a dust collection assembly 400, a detection assembly and a data processing module 600. The shell 100 is provided with an air inlet end and an air outlet end. The air circulation device 200 is arranged at the air outlet end and comprises an air compressor and a vacuum cleaner. The turbulent flow generator 300 is arranged at the air inlet end and comprises a plurality of trapezoidal blades. The dust collection assembly 400 is arranged between the air circulation device 200 and the turbulent flow generator 300 and comprises a plurality of dust collection containers 402 and a plurality of vertically arranged filter screens 401. The mesh size of the plurality of filter screens 401 gradually decreases along the direction from the air inlet end to the air outlet end. The filter screens 401 correspond to the dust collection containers 402 one by one, and the dust collection containers 402 are fixedly connected to the bottoms of the corresponding filter screens 401. The bottoms of each dust collection container 402 are provided with a weighing member for weighing the dust collected on the filter screens 401 and the dust collection containers 402. The detection assembly is arranged between the air circulation device 200 and the dust collection assembly 400 and comprises a mass spectrometer, a differential pressure sensor 502 and a speed sensor 501. The two detection ends of the differential pressure sensor 502 are arranged at positions close to the air inlet end and the air outlet end, respectively. The data processing module 600 is electrically connected with the mass spectrometer, the differential pressure sensor 502, the speed sensor 501 and all the weighing members.

[0032] The dust removal device provided by the embodiment comprises a shell 100, an air circulation device 200, a turbulent flow generator 300, a dust collection assembly 400 and a detection assembly. The shell 100 is provided with an air inlet end and an air outlet end. The air circulation device 200 is arranged at the air outlet end. The air circulation device 200 comprises an air compressor. The air circulation device 200 can drive air flow so that the air flows into the air compressor and the air inlet of a vacuum cleaner in a direction. The air compressor can increase the flow speed of air molecules and can adjust the air pressure according to actual use requirements to adjust the air flow rate. The turbulent flow generator 300 is arranged at the air inlet end. The turbulent flow generator 300 comprises a plurality of trapezoidal blades. When the air circulation device 200 is started, dust-containing air enters the shell 100 from the air inlet end through the turbulent flow generator 300. The turbulent flow generator 300 can increase the instability and turbulent intensity of gas flow, help dust particles better contact the filtering surface of the filter screen 401, and thus improve the dust removal efficiency. The dust collection assembly 400 is arranged between the air circulation device 200 and the turbulent flow generator 300. The detection assembly is arranged between the turbulent flow generator 300 and the dust collection assembly 400. The air entering the shell 100 passes through the detection assembly and the dust collection assembly 400 in sequence and then enters the air compressor and the air inlet of the vacuum cleaner and is finally discharged from the air outlet of the air compressor and the vacuum cleaner. The dust collection assembly 400 comprises a plurality of dust collection containers 402 and a plurality of vertically arranged filter screens 401. Along the direction from the air inlet end to the air outlet end, the mesh size of the plurality of filter screens 401 decreases in sequence. The filter screen 401 corresponds to the dust collection container 402 one by one. The dust collection container 402 is fixedly connected to the bottom of the corresponding filter screen 401. The bottom of each dust collection container 402 is provided with a weighing member. In this way, when the dust-containing air passes through the plurality of filter screens 401, each filter screen 401 can block dust particles larger than the mesh size of the filter screen 401, and dust particles smaller than the mesh size of the filter screen 401 can smoothly pass through the filter screen 401. Dust particles larger than the mesh size of the filter screen 401 will fall into the dust collection container 402 or be blocked in the mesh. The filter screen 401 and the dust collection container 402 realize the concentration and collection of dust particles larger than the mesh size of the filter screen 401. The weighing member can weigh the dust particles in the dust collection container 402 and on the filter screen 401.When the air flows in the shell 100, because the detection assembly includes a mass spectrometer, a differential pressure sensor 502 and a speed sensor 501, the data processing module is electrically connected with the mass spectrometer, the differential pressure sensor 502 and the speed sensor 501, therefore, the mass spectrometer, the differential pressure sensor 502 and the speed sensor 501 detect the passing air respectively, the mass spectrometer is used for detecting the chemical composition of the collected dust-containing air, the differential pressure sensor 502 is used for detecting the gas pressure difference between the positions close to the air inlet end and the air outlet end in the shell 100, the data processing module receives the gas pressure difference data transmitted by the differential pressure sensor 502 in real time, realizes real-time monitoring of the gas pressure difference in the shell 100, thereby indirectly judging the dust accumulation degree of the filter screen 401, and cleaning the filter screen 401 in time to prevent the filter screen 401 from being blocked or the efficiency from being reduced; because the air flow speed in the shell 100 will also decrease when the filter screen 401 is blocked, therefore, in the embodiment, the speed sensor 501 is used for detecting the wind speed of the dust-containing air, the main function of the speed sensor 501 for measuring the wind speed is to monitor the wind speed in the air duct or the environment in real time, combined with the monitoring data of the differential pressure sensor 501, the monitoring of whether the dust removal device works smoothly is realized, and the dust removal effect is ensured. In addition, the data processing module 600 is connected with the mass spectrometer, the differential pressure sensor 502 and the speed sensor 501, the data processing module 600 is connected with all the weighing members, the data processing module 600 can collect and process the data collected by the mass spectrometer, the differential pressure sensor 502, the speed sensor 501 and all the weighing members, and obtain various parameters of the dust-containing air. Among them, the multiple filter screens 401 filter dust of different particle sizes, the weighing members can measure the weight of dust of different particle sizes, and the data processing module 600 can arrange and calculate the measurement results of the multiple weighing members to obtain the content ratio of dust of different particle sizes.

[0033] The dust removal device provided in the embodiment can filter and purify the dust-containing air. In addition, in the process of removing dust from the air, the mass spectrometer, the differential pressure sensor 502 and the speed sensor 501 in the detection assembly are used to detect the air, the dust particles in the air can be detected, the chemical composition of the dust-containing air is obtained respectively, the weighing members of the dust collection assembly 400 and the data processing module 600 can measure the amount and proportion of dust of different particle sizes respectively, the detection of dust in the air is realized, the function of the dust removal device is increased, and the application range of the dust removal device is expanded.

[0034] In some embodiments, the number of speed sensors 501 is at least two, at least one speed sensor 501 is located at the side of the turbulence generator 300 close to the air outlet end, and at least one speed sensor 501 is located at the side of the dust collection assembly 400 close to the air inlet end. In this way, the two speed sensors 501 can measure the air speed at the side of the turbulence generator 300 close to the air outlet end and the side of the dust collection assembly 400 close to the air inlet end, ensuring the accuracy of the air speed detection.

[0035] In some embodiments, the number of filter screens 401 is three, and the mesh sizes of the three filter screens 401 are 300 μm, 100 μm, and 25 μm, respectively, along the direction from the air inlet end to the air outlet end.

[0036] In this embodiment, the filter screen 401 with a mesh size of 300 μm can block and filter dust with a particle size greater than 300 μm, the filter screen 401 with a mesh size of 100 μm can block and filter dust with a particle size greater than 100 μm and less than 300 μm, and the filter screen 401 with a mesh size of 25 μm can block and filter dust with a particle size greater than 25 μm and less than 100 μm. Through the three filter screens 401, dust with a particle size greater than 25 μm can be filtered out, and dust with a particle size greater than 100 μm, less than 300 μm and greater than 100 μm, and less than 100 μm and greater than 25 μm can be blocked for collection.

[0037] In some embodiments, the shell 100 includes four frame units, each frame unit extends along the direction of the air inlet end and the air outlet end, and the four frame units are sequentially connected end to end and parallel to each other; each frame unit includes two parallel beam supports 101 and a transparent plate 102 arranged between the two beam supports 101, and the beam supports 101 of adjacent two frame units are connected. In this shell 100, the beam supports 101 ensure sufficient structural strength of the shell 100, and the transparent plate 102 facilitates observation of the situation inside the shell 100 by the staff.

[0038] In some embodiments, the air circulation device 200 further includes a vacuum cleaner, and the vacuum cleaner is consistent with the dust collection direction of the air compressor. The vacuum cleaner plays an auxiliary role in dust collection of the air compressor, improving the dust removal efficiency.

[0039] Although some specific embodiments of the present application have been described in detail by examples, those skilled in the art should understand that the above examples are only for illustration, not for limiting the scope of the present application. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.

Claims

1. A dust removal device characterized by comprising: The application relates to a dust collection device, comprising: a shell provided with an air inlet end and an air outlet end; an air circulation device arranged at the air outlet end, the air circulation device comprising an air compressor; a turbulence generator arranged at the air inlet end; a dust collection assembly arranged between the air circulation device and the turbulence generator, the dust collection assembly comprising a plurality of dust collection containers and vertically arranged filter screens, the mesh size of the plurality of filter screens gradually decreases along a direction from the air inlet end to the air outlet end, the filter screens correspond to the dust collection containers one by one, and the dust collection containers are fixedly connected to the bottoms of the corresponding filter screens, the bottoms of the dust collection containers are provided with weighing members for weighing dust collected on the filter screens and the dust collection containers; a detection assembly arranged between the turbulence generator and the dust collection assembly, the detection assembly comprising a mass spectrometer, a differential pressure sensor and a speed sensor, two detection ends of the differential pressure sensor are arranged at positions close to the air inlet end and the air outlet end respectively; and a data processing module electrically connected with the mass spectrometer, the differential pressure sensor, the speed sensor and all the weighing members.

2. The dust extraction device of claim 1, wherein The number of the speed sensors is at least two, at least one speed sensor is arranged at a side of the turbulence generator close to the air outlet end, and at least one speed sensor is arranged at a side of the dust collection assembly close to the air inlet end.

3. The dust extraction device of claim 1, wherein The number of the filter screens is three, and the mesh sizes of the three filter screens are 25 mu m, 100 mu m and 300 mu m respectively along the direction from the air inlet end to the air outlet end.

4. The dust extraction device of claim 1, wherein The shell comprises four frame units, each of the frame units extends along the direction of the air inlet end and the air outlet end, the four frame units are sequentially connected end to end and parallel to each other; each of the frame units comprises two mutually parallel beam supports and a transparent plate arranged between the two beam supports, and the beam supports of two adjacent frame units are connected.

5. The dust extraction device of claim 1, wherein The air circulation device further comprises a vacuum cleaner, and the vacuum cleaner is consistent with the dust collection direction of the air compressor.