High-strength aluminum product production leveling machine

By using a servo motor drive and bevel gear transmission system, combined with a fixed block and adjustment groove structure, the problem of existing leveling machines being unable to adjust the roller spacing and replace rollers has been solved, achieving precise leveling of high-strength aluminum materials and wide applicability.

CN223718049UActive Publication Date: 2025-12-26PUYANG YUYANG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520022052.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-12-26
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

Existing high-strength aluminum production leveling machines cannot adjust the roller spacing according to the thickness of the aluminum material, nor can they replace the corresponding rollers according to the type of aluminum material, resulting in a limited range of applications for the leveling machines.

Method used

A high-strength aluminum material production leveling machine was designed. The roller spacing is adjusted by a servo motor and the rollers can be freely replaced. The machine adopts a servo motor drive rod and a bevel gear transmission system, combined with a fixed block and adjustment groove structure, to achieve precise adjustment and replacement of the roller position.

Benefits of technology

It achieves precise leveling based on the thickness and type of aluminum material, improving the leveling effect and applicability, and ensuring the processing accuracy and quality of aluminum materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum product production, and discloses a high-strength aluminum product production leveling machine which comprises a bottom plate, the outer surface of a first driving rod is fixedly connected with a first bevel gear, the interior of a second bevel gear is fixedly connected with a rotating rod, and the outer surface of a threaded rod is in threaded connection with a threaded block. The output end of the driving motor is fixedly connected with a second driving rod, the outer surface of the second driving rod is fixedly connected with a driving wheel, and a transmission rod is fixedly connected into the transmission wheel. According to the utility model, the servo motor is started, the positions of the plurality of rollers on the second driving box are adjusted at the same time, and the distance between each group of rollers is adjusted according to the thickness of the aluminum material, so that the leveling device is suitable for leveling the aluminum materials with different thicknesses, and the corresponding rollers can be selected for installation according to the types of the aluminum materials by screwing off the installation bolts. And the leveling grooves in the rollers are matched with the surface of the aluminum material, so that the leveling effect is better.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of aluminum production technology, in particular to a high-strength aluminum production leveling machine. BACKGROUND

[0002] In modern industrial production, high-strength aluminum is widely used in aerospace, automobile manufacturing, electronic equipment and many other fields due to its excellent performance. However, during the production and processing of aluminum, due to rolling, forging, heat treatment and other processes, aluminum may be deformed to varying degrees, such as bending, wavy shape and twisting, which affects the subsequent processing precision and product quality, and a leveling machine is needed.

[0003] Generally, high-strength aluminum production leveling machines cannot adjust the distance between the rollers according to the thickness of the aluminum, and if the corresponding rollers cannot be replaced according to the type of aluminum, the application range of the leveling machine will be small, so a high-strength aluminum production leveling machine that can adjust the roller spacing and freely replace the corresponding rollers is needed. SUMMARY

[0004] (I) Technical problems solved

[0005] To overcome the shortcomings of the prior art, the utility model provides a high-strength aluminum production leveling machine, which has the advantages of adjustable roller spacing and freely replaceable corresponding rollers, solving the problem that general high-strength aluminum production leveling machines cannot adjust the distance between the rollers according to the thickness of the aluminum, and if the corresponding rollers cannot be replaced according to the type of aluminum, the application range of the leveling machine will be small.

[0006] (II) Technical solutions

[0007] To achieve the above object, the utility model provides the following technical scheme: A high -strength aluminum production leveling machine, including the bottom plate, the top of bottom plate is connected with the adjusting box through the support fixedly, the top of adjusting box is connected with first drive box fixedly, the right side of first drive box is fixedly installed with the servo motor, the output of servo motor is connected with first drive link fixedly, the outer surface of first drive link is connected with first bevel gear fixedly, the outer surface of first bevel gear is connected with second bevel gear meshingly, the inside of second bevel gear is connected with the rotating link fixedly, the outer surface of rotating link is connected with the limit board fixedly, the inside of rotating link is connected with the threaded rod fixedly, the outer surface of threaded rod is connected with the threaded block threadedly, the outer surface of threaded block is connected with the connecting block fixedly, the outer surface of connecting block is connected with second drive box fixedly, the rear surface of second drive box is fixedly installed with the drive motor, the output of drive motor is connected with second drive link fixedly, the outer surface of second drive link is connected with the drive wheel fixedly, the outer surface of drive wheel is provided with the transmission belt, the inside of transmission belt is provided with the transmission wheel, the inside of transmission wheel is connected with the transmission link fixedly.

[0008] Preferably, the top of the bottom plate is fixedly connected with a support plate, the inside of the support plate is movably connected with a connecting rod, the outer surfaces of the connecting rod, the transmission rod and the second drive rod are all fixedly connected with mounting plates, the outer surfaces of the mounting plates are provided with rollers, the insides of the rollers are threadedly connected with mounting bolts, the outer surfaces of the mounting bolts are threadedly connected with the insides of the mounting plates, and the insides of the rollers are provided with leveling grooves.

[0009] Preferably, the inside of the first drive box is fixedly connected with a first fixed block, the inside of the first fixed block is movably connected with the outer surface of the first drive rod, and the first fixed block serves to support the first drive rod, so that the adjusting process is more stable.

[0010] Preferably, the inside of the adjusting box is fixedly connected with a second fixed block, the inside of the second fixed block is movably connected with the outer surface of the rotating link, and the second fixed block serves to support the rotating link, so that the adjusting process is more stable.

[0011] Preferably, the inside of the adjusting box is provided with an adjusting groove, the inside of the adjusting groove is slidably connected with the outer surface of the connecting block, and when the threaded block moves, the connecting block thereon can slide in the adjusting groove, so as to limit the threaded block.

[0012] Compared with the prior art, the utility model provides a high -strength aluminum production leveling machine, has the following beneficial effects:

[0013] 1、The traditional high-strength aluminum material production leveling machine cannot adjust the distance between the rollers according to the thickness of the aluminum material, and cannot replace the corresponding rollers according to the type of the aluminum material, the utility model discloses the design is started servo motor, adjusts the position of a plurality of rollers on the second drive box simultaneously, adjusts the distance between each group of rollers according to the thickness of the aluminum material, and reaches the leveling use of the aluminum material of different thicknesses, the utility model discloses the installation bolt is unscrewed, the corresponding roller installation can be selected according to the type of the aluminum material, the leveling groove in the roller is adapted to the surface of the aluminum material, and the leveling effect is better.

[0014] 2、The present leveling machine can adjust the distance between the rollers according to the thickness of the aluminum material, the present leveling machine is provided with first fixed blocks and second fixed blocks in the first drive box and the adjusting box respectively, the first fixed blocks and the second fixed blocks support the first drive rod and the rotating rod respectively, so that the adjusting process is more stable, the present leveling machine is provided with an adjusting groove in the adjusting box, the connecting block on the threaded block can slide in the adjusting groove when the threaded block moves, and the threaded block is limited. ACCURATE DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;

[0016] Figure 2 It is a first drive box cross-section structure schematic diagram of the utility model;

[0017] Figure 3 It is a second drive box top view structure schematic diagram of the utility model.

[0018] Among them: 1, bottom plate; 2, support; 3, adjusting box; 4, first drive box; 5, servo motor; 6, first drive rod; 7, first bevel gear; 8, second bevel gear; 9, rotating rod; 10, limit plate; 11, threaded rod; 12, threaded block; 13, connecting block; 14, second drive box; 15, drive motor; 16, second drive rod; 17, drive wheel; 18, transmission belt; 19, transmission wheel; 20, transmission rod; 21, support plate; 22, connecting rod; 23, mounting plate; 24, roller; 25, mounting bolt; 26, leveling groove; 27, first fixed block; 28, second fixed block; 29, adjusting groove. DETAILED DESCRIPTION

[0019] The technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0020] Embodiment 1:

[0021] Please refer to Figs. 1-3, a high-strength aluminum material production leveling machine, comprising a bottom plate 1, the top of the bottom plate 1 is fixedly connected with an adjusting box 3 through a support 2, the top of the adjusting box 3 is fixedly connected with a first drive box 4, the right side of the first drive box 4 is fixedly installed with a servo motor 5, the output end of the servo motor 5 is fixedly connected with a first drive rod 6, the outer surface of the first drive rod 6 is fixedly connected with a first bevel gear 7, the outer surface of the first bevel gear 7 is meshingly connected with a second bevel gear 8, the inside of the second bevel gear 8 is fixedly connected with a rotating rod 9, the outer surface of the rotating rod 9 is fixedly connected with a limiting plate 10, the inside of the rotating rod 9 is fixedly connected with a threaded rod 11, the outer surface of the threaded rod 11 is threadedly connected with a threaded block 12, the outer surface of the threaded block 12 is fixedly connected with a connecting block 13, the outer surface of the connecting block 13 is fixedly connected with a second drive box 14, the rear surface of the second drive box 14 is fixedly installed with a drive motor 15, the output end of the drive motor 15 is fixedly connected with a second drive rod 16, the outer surface of the second drive rod 16 is fixedly connected with a drive wheel 17, the outer surface of the drive wheel 17 is provided with a transmission belt 18, the inside of the transmission belt 18 is provided with a transmission wheel 19, the inside of the transmission wheel 19 is fixedly connected with a transmission rod 20, the inside of the first drive box 4 is fixedly connected with a first fixed block 27, the inside of the first fixed block 27 is movably connected with the outer surface of the first drive rod 6, the inside of the adjusting box 3 is fixedly connected with a second fixed block 28, the inside of the second fixed block 28 is movably connected with the outer surface of the rotating rod 9, the inside of the adjusting box 3 is provided with an adjusting groove 29, and the inside of the adjusting groove 29 is slidably connected with the outer surface of the connecting block 13.

[0022] Working principle: before leveling, replace the corresponding roller 24, then adjust the distance between each group of rollers 24 according to the thickness of the aluminum material, start the servo motor 5 to make the first bevel gear 7 on the first drive rod 6 drive the rotating rod 9 and the threaded rod 11 thereon to rotate together, make the threaded block 12 drive the second drive box 14 and the roller 24 thereon to move up and down to the appropriate position, start the drive motor 15 to make the second drive rod 16 drive the upper roller 24 to rotate, cooperate with the lower roller 24 to level the high-strength aluminum material, and the first fixed block 27 and the second fixed block 28 respectively support the first drive rod 6 and the rotating rod 9.

[0023] Example 2:

[0024] Please refer to FIG. 1 and 3, the top of the base plate 1 is fixedly connected with the support plate 21, the inside of the support plate 21 is movably connected with the connecting rod 22, the outer surface of the connecting rod 22, the outer surface of the transmission rod 20 and the outer surface of the second driving rod 16 are all fixedly connected with the mounting plate 23, the outer surface of the mounting plate 23 is provided with the roller 24, the inside of the roller 24 is screwedly connected with the mounting bolt 25, the outer surface of the mounting bolt 25 is screwedly connected with the inside of the mounting plate 23, and the inside of the roller 24 is provided with the leveling groove 26.

[0025] Working principle: the installation bolt 25 on the mounting plate 23 is screwed down respectively, so that all the rollers 24 above and below can be removed, corresponding rollers 24 are installed according to the types of aluminum materials, the leveling groove 26 in the roller 24 is matched with the width of the aluminum material, and the leveling effect is better.

[0026] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A high-strength aluminum material production leveler comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected with an adjusting box (3) through a support (2), the top of the adjusting box (3) is fixedly connected with a first drive box (4), the right side of the first drive box (4) is fixedly installed with a servo motor (5), the output end of the servo motor (5) is fixedly connected with a first drive rod (6), the outer surface of the first drive rod (6) is fixedly connected with a first bevel gear (7), the outer surface of the first bevel gear (7) is meshedly connected with a second bevel gear (8), the inside of the second bevel gear (8) is fixedly connected with a rotating rod (9), the outer surface of the rotating rod (9) is fixedly connected with a limiting plate (10), the inside of the rotating rod (9) is fixedly connected with a threaded rod (11), the outer surface of the threaded rod (11) is threadedly connected with a threaded block (12), the outer surface of the threaded block (12) is fixedly connected with a connecting block (13), the outer surface of the connecting block (13) is fixedly connected with a second drive box (14), the rear surface of the second drive box (14) is fixedly installed with a drive motor (15), the output end of the drive motor (15) is fixedly connected with a second drive rod (16), the outer surface of the second drive rod (16) is fixedly connected with a drive wheel (17), the outer surface of the drive wheel (17) is provided with a transmission belt (18), the inside of the transmission belt (18) is provided with a transmission wheel (19), and the inside of the transmission wheel (19) is fixedly connected with a transmission rod (20).

2. The high strength aluminum material production leveler of claim 1, wherein: The top of the bottom plate (1) is fixedly connected with a support plate (21), the inside of the support plate (21) is movably connected with a connecting rod (22), the outer surface of the connecting rod (22), the outer surface of the transmission rod (20) and the outer surface of the second drive rod (16) are all fixedly connected with a mounting plate (23), the outer surface of the mounting plate (23) is provided with a roller (24), the inside of the roller (24) is threadedly connected with a mounting bolt (25), the outer surface of the mounting bolt (25) is threadedly connected with the inside of the mounting plate (23), and the inside of the roller (24) is provided with a leveling groove (26).

3. The high strength aluminum material production leveler of claim 1, wherein: The inside of the first drive box (4) is fixedly connected with a first fixed block (27), and the inside of the first fixed block (27) is movably connected with the outer surface of the first drive rod (6).

4. The high strength aluminum material production leveler of claim 1, wherein: The inside of the adjusting box (3) is fixedly connected with a second fixed block (28), and the inside of the second fixed block (28) is movably connected with the outer surface of the rotating rod (9).

5. The high strength aluminum material production leveler of claim 1, wherein: The inside of the adjusting box (3) is provided with an adjusting groove (29), and the inside of the adjusting groove (29) is slidably connected with the outer surface of the connecting block (13).