Soft stratum pipe jacking back dragging and deviation rectifying treatment device
By using a limiting groove and a self-locking universal wheel design in the pipe jacking pullback device, the problems of steel cable displacement and noise were solved, achieving stable pipe jacking pullback and convenient carrying.
Patent Information
- Application Number
- CN202520316959.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing pipe jacking pullback and correction devices in soft strata are prone to steel cable displacement when using hydraulic jacks, causing the pipe to tilt. They are also noisy and bulky, making them inconvenient to carry.
The design incorporates an upper limit groove, a lower limit groove, and self-locking casters on a return plate. Combined with a screw and a locking nut, this enables the cable to be positioned and the device to be quickly assembled and disassembled, reducing friction and noise while improving return efficiency.
It effectively prevents pipe jacking from shifting, improves pullback efficiency, reduces noise, and facilitates disassembly and transport of the equipment.
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Figure CN223725626U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of pipe jacking and deviation rectification treatment device, concretely relates to a soft weak stratum pipe jacking and deviation rectification treatment device. BACKGROUND
[0002] With the rapid development of urban rail transit in China, the traffic network is dense, shallow buried projects increase, and construction safety risks increase, and the pipe curtain method is widely used because it can effectively reduce the influence on the surrounding environment in high-risk source sections. The core process of the pipe curtain method is pipe jacking construction. Because the cost of a shield machine is relatively high, the traditional pipe jacking machine is still used in many pipe jacking projects at present. However, the traditional pipe jacking construction has some shortcomings. First, the jacking force required for pipe jacking is provided by the pipe jacking machine, which can easily cause the pipe jacking machine to malfunction due to excessive jacking force. Second, in non-homogeneous soil layers, the pipe jacking is easy to deviate from the existing axis, and it is difficult to rectify, which brings inconvenience and hidden dangers to subsequent projects.
[0003] The existing soft weak stratum pipe jacking and deviation rectification treatment device uses a hydraulic jack to pull back the deviated pipe in order to install the pipe in the right direction. Although the above method can achieve the effect of pulling back and rectifying the pipe, it needs to use a pulling back plate to fix and pull one end of the pipe when the device is used for a long time. When the steel cable is used to pull the pipe, the steel cable is easy to shift on the pulling back plate, which causes the stress on the left and right ends of the pipe to be different, and thus causes the pipe to tilt during pulling back, affecting the subsequent secondary operation of the pipe. In the process of directly pushing the pulling back plate by the hydraulic jack, the pulling back plate directly contacts the ground, which wastes a certain amount of pushing force and produces a lot of noise. In addition, the device has a large overall volume and is not convenient to carry to the construction site at any time. UTILITY MODEL CONTENTS
[0004] (I) Technical problem to be solved
[0005] The technical problem to be solved by the utility model is to provide a soft weak stratum pipe jacking and deviation rectification treatment device that can avoid pipe deviation and has high pulling back efficiency and is convenient to disassemble and carry.
[0006] (II) Technical scheme
[0007] The utility model discloses a weak stratum pipe jacking back dragging and deviation rectification device, including hydraulic jack, the hydraulic jack has two, the telescopic end of hydraulic jack is connected with piston, the one end fixed of piston has splicing joint, the splicing joint one side wall is set up with thread groove no.
[0008] Further, one end of the hydraulic jack is fixed with a back plate, the other end of the hydraulic jack is connected with a vertical plate, the back plate and the vertical plate are connected through a horizontal rod at the four corners, and the bottom of the back plate and the vertical plate is connected with a fixed bottom plate.
[0009] By using the above technical scheme, the device uses the hydraulic jack to back drag the deviated pipe to facilitate the forward installation of the pipe and realizes the back dragging and deviation rectification of the pipe by the device.
[0010] Further, the back plate is screw connected with one end of the hydraulic jack, and the vertical plate is screw connected with the other end of the hydraulic jack.
[0011] By using the above technical scheme, the back plate cooperates with the design of the vertical plate to realize the fixation of the two ends of the hydraulic jack and ensure the stability of the hydraulic jack.
[0012] Further, the horizontal rod is screw connected with the back plate and the vertical plate, and the back plate and the vertical plate are screw connected with the fixed bottom plate.
[0013] By using the above technical scheme, the design of the horizontal rod realizes the protection of the hydraulic jack, the fixed bottom plate realizes the support and fixation of the hydraulic jack, and the stability of the device during work is ensured.
[0014] Further, the piston is screw connected with the oil cylinder of the hydraulic jack, the splicing joint is screw connected with the piston, and the thread groove no.
[0015] By using the above technical scheme, the piston cooperates with the design of the splicing joint to realize the pushing of the back dragging plate and further realize the back dragging and deviation rectification of the pipe.
[0016] Further, the splice joint is connected with the sleeve clamping groove, the sleeve is screw connected with the back-dragging plate, and the limiting block is welded with the screw rod.
[0017] By adopting the above technical scheme, the sleeve cooperates with the design of the splice joint, realizes the connection between the two hydraulic jacks and the back-dragging plate, and the design of the limiting block facilitates the limiting of one end of the screw rod.
[0018] Further, the screw rod is threadedly connected with the screw groove I, the screw groove II, the splice joint and the sleeve, and the locking nut is screwed with the screw rod.
[0019] By adopting the above technical scheme, the screw rod cooperates with the design of the locking nut, facilitates the splicing of the sleeve and the splice joint at any time, realizes the quick splicing and disassembly of the device, and facilitates the storage and carrying of the device.
[0020] Further, the recess is formed on the back-dragging plate, the upper limiting groove and the lower limiting groove are formed on the back-dragging plate, and the self-locking universal wheel is screw connected with the back-dragging plate.
[0021] By adopting the above technical scheme, the recess cooperates with the design of the upper limiting groove and the lower limiting groove, facilitates the limiting of the steel cable, ensures the same stress condition of both ends of the steel cable, can effectively avoid the problem of deviation of the pipe jacking, the design of the self-locking universal wheel avoids the generation of noise, can effectively reduce the friction force of the back-dragging plate on the ground, and can effectively improve the efficiency of the device in back-dragging pipe jacking.
[0022] (Three) beneficial effects
[0023] Compared with the prior art, the utility model has the following beneficial effects:
[0024] To address the issue of existing pipe jacking pullback and correction devices in soft soil formations, hydraulic jacks are used to pull back misaligned pipes for proper installation. While this method effectively pulls back and corrects pipe misalignment, long-term use requires a pullback plate to secure one end of the pipe. When using steel cables to pull the pipe, the cables are prone to shifting on the pullback plate, leading to uneven stress on the left and right ends of the pipe. This can cause the pipe to tilt during pullback, affecting subsequent secondary operations. Furthermore, when using hydraulic jacks to directly push the pullback plate, the plate directly contacts the ground, resulting in a certain amount of thrust. The previous design addressed the issues of waste, excessive noise, and bulky size, making it inconvenient to carry to the construction site. This invention addresses these problems by designing upper and lower limit slots. When using ropes, these slots on the pull-back plate limit the steel cable, effectively preventing displacement and ensuring smooth pipe pull-back. Furthermore, the self-locking caster wheel design allows for piston-driven movement of the pull-back plate, reducing noise and friction on the ground, thus improving efficiency. The screw and locking nut design also allow for easy disassembly and storage. Attached Figure Description
[0025] Fig. 1 This is a schematic diagram of the structure of the soft stratum pipe jacking pullback and deviation correction device described in this utility model;
[0026] Fig. 2 This is an exploded view of the device for pulling back and correcting deviations in soft strata described in this utility model.
[0027] Fig. 3 This is a schematic diagram of the casing, screw, and locking nut in the soft stratum jacking pullback and correction device described in this utility model.
[0028] The annotations in the attached figures are explained as follows:
[0029] 1. Crossbar; 2. Back plate; 3. Fixed base plate; 4. Hydraulic jack; 5. Piston; 6. Vertical plate; 7. Groove; 8. Self-locking caster wheel; 9. Upper limit groove; 10. Return plate; 11. Lower limit plate; 12. Joint; 13. Threaded groove one; 14. Threaded groove two; 15. Limiting block; 16. Screw; 17. Sleeve; 18. Locking nut. Detailed Implementation
[0030] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model will be further described in detail below in combination with the drawings and examples.
[0031] As Figs. 1-3 shown in the embodiment, the soft stratum pipe jacking back-dragging and deviation correction treatment device comprises two hydraulic jacks 4, the telescopic ends of the hydraulic jacks 4 are connected with pistons 5, one end of each piston 5 is fixed with a splice joint 12, a threaded groove one 13 is formed in one side wall of the splice joint 12, a sleeve pipe 17 is connected to the top end of the splice joint 12, the sleeve pipe 17 is designed in cooperation with the splice joint 12 to realize the connection between the two hydraulic jacks 4 and the back-dragging plate 10, a threaded groove two 14 is formed in one side wall of the sleeve pipe 17, a threaded rod 16 is installed in the threaded groove one 13 and the threaded groove two 14, one end of the threaded rod 16 is fixed with a limiting block 15, the other end of the threaded rod 16 is connected with a locking nut 18, the threaded rod 16 is designed in cooperation with the locking nut 18 to facilitate the splicing of the sleeve pipe 17 and the splice joint 12 at any time, so as to realize the quick splicing and disassembly of the device and facilitate the storage and carrying of the device, one end of each sleeve pipe 17 is fixed with the back-dragging plate 10, a groove 7 is formed in the top end of the back-dragging plate 10, an upper limiting groove 9 is arranged around the groove 7, a lower limiting groove 11 is arranged around the bottom end of the back-dragging plate 10, the groove 7 is designed in cooperation with the upper limiting groove 9 and the lower limiting groove 11 to facilitate the limiting of the steel cable and ensure the same stress condition of the two ends of the steel cable, which can effectively avoid the deviation of the pipe jacking, four self-locking universal wheels 8 are installed at the four corners of the bottom end of the back-dragging plate 10, the design of the self-locking universal wheels 8 can avoid noise generation and effectively reduce the friction of the back-dragging plate 10 on the ground, which can effectively improve the efficiency of the device in back-dragging the pipe jacking.
[0032] As Figs. 1-3 shown in the embodiment, one end of the hydraulic jack 4 is fixed with a back plate 2, the other end of the hydraulic jack 4 is connected with a vertical plate 6, the four corners between the back plate 2 and the vertical plate 6 are connected through a horizontal rod 1, the bottom ends of the back plate 2 and the vertical plate 6 are connected with a fixed bottom plate 3, the device back-dragging the deviated pipe jacking through the use of the hydraulic jack 4 to facilitate the forward installation of the pipe jacking, which realizes the back-dragging and deviation correction of the device to the pipe jacking.
[0033] As Figs. 1-3 shown in the embodiment, one end of the back plate 2 is screw-connected with the hydraulic jack 4, the other end of the vertical plate 6 is screw-connected with the hydraulic jack 4, the design of the back plate 2 in cooperation with the vertical plate 6 realizes the fixation of the two ends of the hydraulic jack 4 and ensures the stability of the hydraulic jack 4.
[0034] As Figs. 1-3As shown in the figure, in this embodiment, the crossbar 1 is screw connected with the back plate 2 and the vertical plate 6, the back plate 2 and the vertical plate 6 are screw connected with the fixed bottom plate 3, the design of the crossbar 1 realizes the protection of the hydraulic jack 4, the fixed bottom plate 3 realizes the support and fixation of the hydraulic jack 4, and the stability of the device during work is ensured.
[0035] As shown in the figure, Figs. 1-3 As shown in the figure, in this embodiment, the piston 5 is screw connected with the oil cylinder of the hydraulic jack 4, the splice joint 12 is screw connected with the piston 5, the thread groove one 13 is formed on the splice joint 12, and the design of the piston 5 cooperating with the splice joint 12 realizes the pushing of the back-dragging plate 10, and further realizes the back-dragging and deviation correction of the pipe jacking.
[0036] As shown in the figure, Figs. 1-3 As shown in the figure, in this embodiment, the splice joint 12 is clamping groove connected with the sleeve 17, the sleeve 17 is screw connected with the back-dragging plate 10, the limiting block 15 is welded with the screw rod 16, and the design of the sleeve 17 cooperating with the splice joint 12 realizes the connection between the two hydraulic jacks 4 and the back-dragging plate 10, and the design of the limiting block 15 facilitates the limiting of one end of the screw rod 16.
[0037] As shown in the figure, Figs. 1-3 As shown in the figure, in this embodiment, the screw rod 16 is screw connected with the thread groove one 13, the thread groove two 14, the splice joint 12 and the sleeve 17, and the locking nut 18 is screwed with the screw rod 16, the design of the screw rod 16 cooperating with the locking nut 18 facilitates the splicing of the sleeve 17 and the splice joint 12 at any time, so as to realize the quick splicing and disassembly of the device, and facilitate the storage and carrying of the device.
[0038] As shown in the figure, Figs. 1-3 As shown in the figure, in this embodiment, the groove 7 is formed on the back-dragging plate 10, the upper limiting groove 9 and the lower limiting groove 11 are formed on the back-dragging plate 10, and the self-locking universal wheel 8 is screw connected with the back-dragging plate 10, the design of the groove 7 cooperating with the upper limiting groove 9 and the lower limiting groove 11 facilitates the limiting of the steel cable, ensures the same stress condition of both ends of the steel cable, can effectively avoid the deviation of the pipe jacking, the design of the self-locking universal wheel 8 avoids the noise generation at the same time, can effectively reduce the friction of the back-dragging plate 10 on the ground, and can effectively improve the efficiency of the device in back-dragging the pipe jacking.
[0039] The specific implementation process of the embodiment is as follows: when the device is used, the back plate 2 of the device needs to be installed on both sides of the top pipe at the construction site, and the back plate 2 is placed against the construction wall. The fixed bottom plate 3 can be further fixed by using tools to ensure the stability of the device during work. Then, the back-dragging plate 10 is placed in front of the top pipe, the splice joint 12 on the piston 5 is inserted into the sleeve 17, and the screw rod 16 and the locking nut 18 are used in cooperation to fix the back-dragging plate 10. The steel cable is fixed at one end of the top pipe, and the other end of the steel cable passes through the back-dragging plate 10. According to the width of the top pipe, different upper limiting grooves 9 and lower limiting grooves 11 are used to limit the steel cable, which ensures the stability of the device during back-dragging of the top pipe and avoids the problem of deviation of the top pipe. Finally, the oil cylinder of the hydraulic jack 4 pushes the piston 5 to move, and the back-dragging plate 10 back-dragging the top pipe. During back-dragging, the support movement of the self-locking universal wheel 8 can effectively avoid the friction of the back-dragging plate 10 on the ground, and can effectively improve the back-dragging efficiency of the device on the top pipe.
[0040] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A soft stratum pipe jacking and back pulling and deviation rectification treatment device, characterized in that: Including hydraulic jack (4), two hydraulic jack (4), the telescopic end of the hydraulic jack (4) is connected with the piston (5), one end of the piston (5) is fixed with the splice joint (12), the one side wall of the splice joint (12) is provided with the thread groove one (13), the top of the splice joint (12) is connected with the sleeve pipe (17), the one side wall of the sleeve pipe (17) is provided with the thread groove two (14), the thread groove one (13) and the thread groove two (14) are installed with the screw rod (16), one end of the screw rod (16) is fixed with the limit block (15), the other end of the screw rod (16) is connected with the locking nut (18), one end of two sleeve pipes (17) is fixed with the back-dragging plate (10), the top of the back-dragging plate (10) is provided with the groove (7), the groove (7) is provided with the upper limit groove (9) around, the bottom of the back-dragging plate (10) is provided with the lower limit groove (11) around, four self-locking universal wheels (8) are installed at the bottom of the back-dragging plate (10).
2. A soft ground pipe jacking and correction treatment device according to claim 1, characterized in that: One end of the hydraulic jack (4) is fixed with the back plate (2), the other end of the hydraulic jack (4) is connected with the vertical plate (6), the back plate (2) and the vertical plate (6) are connected through the cross bar (1) at the four corners, the bottom of the back plate (2) and the vertical plate (6) is connected with the fixed bottom plate (3).
3. A soft ground pipe jacking and deviation rectification device according to claim 2, characterized in that: The back plate (2) is screw connected with one end of the hydraulic jack (4), the vertical plate (6) is screw connected with the other end of the hydraulic jack (4).
4. A soft ground pipe jacking and deviation rectification device according to claim 2, characterized in that: The cross bar (1) is screw connected with the back plate (2) and the vertical plate (6), the back plate (2) and the vertical plate (6) are screw connected with the fixed bottom plate (3).
5. A soft ground pipe jacking and correction treatment device according to claim 1, characterized in that: The piston (5) is screw connected with the oil cylinder of the hydraulic jack (4), the splice joint (12) is screw connected with the piston (5), the thread groove one (13) is formed on the splice joint (12).
6. A soft ground pipe jacking and deviation rectification treatment device according to claim 1, characterized in that: The splice joint (12) is clamping groove connected with the sleeve pipe (17), the sleeve pipe (17) is screw connected with the back-dragging plate (10), the limit block (15) is welded with the screw rod (16).
7. A device for pipe jacking and rectification of weak stratum according to claim 1, characterized in that: The screw rod (16) is screw connected with the thread groove one (13), the thread groove two (14), the splice joint (12) and the sleeve pipe (17), the locking nut (18) is screwed with the screw rod (16).
8. A soft ground pipe jacking and deviation rectification treatment device according to claim 1, characterized in that: The groove (7) is formed on the back-dragging plate (10), the upper limit groove (9) and the lower limit groove (11) are formed on the back-dragging plate (10), the self-locking universal wheel (8) is screw connected with the back-dragging plate (10).