The invention relates to the technical field of preparation of
silicon carbide ceramic special-shaped beams, in particular to a pressureless sintered
silicon carbide ceramic special-
shaped beam and a preparation method thereof.The pressureless sintered
silicon carbide ceramic special-
shaped beam comprises the following components and structures: material composition: a base material is
silicon carbide powder, the particle size is in bimodal distribution, a main phase is 3-5 microns, and a nanophase is 0.5-1 micron; a composite
sintering aid; through innovative design of material composition and structure, multi-scale synergistic reinforcement and
surface gradient protection are realized, bimodal distributed
silicon carbide powder is adopted as a matrix, and through the synergistic effect of a micron-sized particle skeleton and nano-particle filling pores, internal cracks caused by uneven shrinkage of a special-shaped section are remarkably reduced, so that the
surface gradient protection performance is improved. And meanwhile, the composite
sintering aid can inhibit abnormal growth of
crystal grains, synergistically reduce the
sintering temperature and reduce the deformation risk of the multi-cavity structure, the crack propagation resistance of the
corner angle is greatly improved through the gradient reinforcement phase, and the problem that a hardened layer at the special-shaped
corner angle is not uniform is solved through deep siliconizing reinforcement.