Penicillin bottle light inspection equipment
By designing a detachable vial light inspection device structure and a suspended conveyor, the problems of difficult maintenance and light obstruction of traditional equipment have been solved, resulting in simplified equipment maintenance and improved inspection accuracy.
Patent Information
- Application Number
- CN202423296912.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional vial inspection equipment has a complex structure, is difficult to maintain, and increases costs. Furthermore, the contact between the bottom of the vial and the conveying mechanism can cause light blockage, reducing the accuracy of the inspection.
A detachable vial inspection device structure was designed, including a detachable inspection machine and a shared base. It is equipped with a rotating conveyor for suspending vials and a bottle mouth positioning port to ensure that there are no obstructions around the vials. The device uses machine vision and a camera for inspection.
It simplifies the maintenance process, reduces maintenance costs, and ensures good lighting around the vials through the suspended conveyor, thereby improving the accuracy of the test.
Smart Images

Figure CN223727667U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the related field of penicillin bottle production, in particular to a penicillin bottle lamp inspection equipment. BACKGROUND
[0002] Penicillin bottle, also known as borosilicate glass or sodium calcium glass tube injection bottle, is a small bottle with rubber plug and aluminum plastic combined cover sealing, which is used to contain penicillin in early stage, so it is named penicillin bottle. The penicillin bottle has brown, transparent and other types, and the borosilicate glass penicillin bottle is the mainstream product in the market. The product shape is that the bottle neck is thin, the bottle neck below is consistent in thickness, the bottle mouth is slightly thicker than the bottle neck, and slightly thinner than the bottle body.
[0003] The prior art has certain disadvantages in the use of the penicillin bottle lamp inspection equipment. The structure of the traditional penicillin bottle lamp inspection equipment is relatively complex, and the later maintenance is relatively difficult, which increases the maintenance cost. In addition, the bottom of the penicillin bottle is usually in contact with the conveying mechanism, and part of the position of the bottle body is easily blocked in the lamp inspection process, which reduces the accuracy of the penicillin bottle detection. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a penicillin bottle lamp inspection equipment to solve the problem of the structure of the traditional penicillin bottle lamp inspection equipment being relatively complex, the later maintenance being relatively difficult, the maintenance cost being increased, the bottom of the penicillin bottle being usually in contact with the conveying mechanism, part of the position of the bottle body being easily blocked in the lamp inspection process, the light being not good, and the accuracy of the penicillin bottle detection being reduced.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a vial light inspection device, comprising a vial light inspection machine, wherein the vial light inspection machine is located at the middle position above a common base, and support frames are provided at both ends below the common base. A first conveyor and a second conveyor are respectively provided at both ends above the common base. A first conveyor belt is provided inside the first conveyor, and first positioning plates are provided on both sides inside the first conveyor. A second drive motor is provided at one end of one side of the first conveyor. A second conveyor belt is provided inside the second conveyor, and second positioning plates are provided on both sides inside the second conveyor. A third drive motor is provided at the other end of one side of the second conveyor. The device includes a drive motor, a light box on one side, a detection light group inside the light box, a protective plate on the other side, a shaft seat in the middle of the device's interior, a first drive motor at the bottom of the shaft seat, a rotating shaft at the top of the shaft seat, a bottle rotary conveyor plate at the top of the rotating shaft, a bottle nozzle positioning port at the edge of the rotary conveyor plate, top sealing plates on both sides of the rotary conveyor plate, and a bottle inspection platform at the bottom of the device's interior, with a bottle feeding roller at one end of the inspection platform.
[0006] In a further embodiment, there are a total of six bottle nipple positioning ports, and a limiting block is provided on the outer side of the bearing seat, and the limiting block is aligned with the position of the bottle nipple positioning port.
[0007] In a further embodiment, the top sealing plate and the protective plate are connected by adhesive bonding, and a deflector plate is provided on one side of the top sealing plate at the position of the discharge direction, and the deflector plate and the top sealing plate are integrated into one structure.
[0008] In a further embodiment, the outer side of the vial light inspection machine is provided with an inspection cover, and the inspection cover is fixedly connected to the vial light inspection machine by screws.
[0009] In a further embodiment, the first conveyor and the second conveyor are fixedly connected to a common base by bolts, and the first conveyor and the second conveyor are connected to the vial light inspection machine by embedding.
[0010] In a further embodiment, the light box is welded to the vial inspection machine, and the top sealing plate is glued to the light box.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] 1、The utility model discloses a lamp detection machine and common base are set to detachable structure with the penicillin bottle, when the internal lamp group appears the trouble, can dismantle and overhaul inside, the equipment structure is relatively simple, simplifies the later period maintenance difficulty, more easily overhaul inside, reduces the maintenance cost, and six bottle mouth positioning mouth are established at the edge position of penicillin bottle rotary conveying disc, utilize this structure can fix the position of the bottle mouth of penicillin bottle, make penicillin bottle hang in the inside of penicillin bottle lamp detection machine, guarantee that penicillin bottle four quarters have no shelter, make penicillin bottle four quarters have good light, thereby improve the accuracy of penicillin bottle detection. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the internal structure schematic diagram of a penicillin bottle lamp detection equipment of the utility model;
[0014] Figure 2 It is the side view of a penicillin bottle lamp detection equipment of the utility model;
[0015] Figure 3 It is the plan view of a penicillin bottle lamp detection equipment of the utility model;
[0016] Figure 4 It is the structure schematic diagram of penicillin bottle rotary conveying disc of the utility model;
[0017] Figure 5 It is the plan view of the shaft seat of the utility model;
[0018] Figure 6 It is the back view of the penicillin bottle lamp detection machine of the utility model.
[0019] In the drawing: 1, first conveyor;2, first positioning plate;3, first conveying belt;4, common base;5, support frame;6, penicillin bottle lamp detection machine;7, guard plate;8, penicillin bottle rotary conveying disc;9, rotating shaft;10, shaft seat;11, first drive motor;12, second conveyor;13, second positioning plate;14, second conveying belt;15, overhaul cover;16, lamp box;17, detection lamp group;18, second drive motor;19, top sealing plate;20, penicillin bottle discharging roller;21, third drive motor;22, penicillin bottle lamp detection table;23, bottle mouth positioning mouth;24, limit block;25, direction changing plate. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0021] Please refer to Figures 1-6The utility model provides a kind of embodiment: a penicillin bottle lamp inspection equipment, including penicillin bottle lamp inspection machine 6, penicillin bottle lamp inspection machine 6 is located in the middle position above common base 4, the both ends below common base 4 are equipped with support frame 5, the both ends above common base 4 are equipped with first conveyor 1 and second conveyor 12 respectively, the inside of first conveyor 1 is equipped with first conveying belt 3, the both sides in first conveyor 1 are equipped with first positioning plate 2, one end of the side of first conveyor 1 is equipped with second drive motor 18, the inside of second conveyor 12 is equipped with second conveying belt 14, the both sides in second conveyor 12 are equipped with second positioning plate 13, the other end of the side of second conveyor 12 is equipped with third drive motor 21, the side of penicillin bottle lamp inspection machine 6 is equipped with light box 16, the inside of light box 16 is equipped with detection lamp group 17, the other side of penicillin bottle lamp inspection machine 6 is equipped with protective plate 7, the middle position in the inside of penicillin bottle lamp inspection machine 6 is equipped with shaft seat 10, the bottom of shaft seat 10 is equipped with first drive motor 11, the top of the inside of shaft seat 10 is equipped with rotating shaft 9, the top end of rotating shaft 9 is equipped with penicillin bottle rotary conveying disc 8, the edge position in the inside of penicillin bottle rotary conveying disc 8 is equipped with bottle mouth positioning port 23, the both sides in the inside of penicillin bottle lamp inspection machine 6 located penicillin bottle rotary conveying disc 8 are equipped with top sealing plate 19, the bottom end in the inside of penicillin bottle lamp inspection machine 6 is equipped with penicillin bottle lamp inspection platform 22, one end in the inside of penicillin bottle lamp inspection platform 22 is equipped with penicillin bottle discharging roller 20;Penicillin bottle lamp inspection machine 6 is installed as a whole by common base 4 for first conveyor 1, second conveyor 12, and is used for conveying penicillin bottle to penicillin bottle lamp inspection machine 6 by first conveyor 1 and carries out lamp inspection, is used for outputting the penicillin bottle of detection by second conveyor 12, is used for positioning the position of penicillin bottle conveying by first positioning plate 2 and second positioning plate 13, is used for installing and fixing detection lamp group 17 by light box 16, is used for detecting the impurity in penicillin bottle by detection lamp group 17, is used for sealing the other side of penicillin bottle lamp inspection machine 6 by protective plate 7, is used for rotating adjustment by rotating shaft 9 for penicillin bottle rotary conveying disc 8, is used for the position of bottle mouth positioning port 23 to rotate replacement by penicillin bottle rotary conveying disc 8, is used for fixing the bottle mouth position on penicillin bottle by bottle mouth positioning port 23, so that penicillin bottle is hung and is conveyed, is used for sealing the top of penicillin bottle lamp inspection machine 6 by top sealing plate 19, improves the light in the inside, is used for conveying the penicillin bottle of detection by penicillin bottle discharging roller 20.
[0022] The number of bottle mouth positioning port 23 is six, the outside of shaft seat 10 is equipped with limit block 24, and limit block 24 is aligned with the position of bottle mouth positioning port 23, and the speed of penicillin bottle conveying can be improved by six bottle mouth positioning ports 23.
[0023] The top sealing plate 19 is connected with the protective plate 7 through gluing, one side of the top sealing plate 19 is provided with a direction changing plate 25 at a position in the discharging direction, and the direction changing plate 25 is formed in an integral structure with the top sealing plate 19, and the direction changing plate 25 is used for changing the direction of the transportation of the vials.
[0024] The outer side of the vial lamp inspection machine 6 is provided with an inspection cover 15, and the inspection cover 15 is fixedly connected with the vial lamp inspection machine 6 through screws, and the inspection cover 15 is used for opening or sealing the vial lamp inspection machine 6, so as to facilitate the inspection of the inside.
[0025] The first conveyor 1 and the second conveyor 12 are fixedly connected with the common base 4 through bolts, and the first conveyor 1 and the second conveyor 12 are connected with the vial lamp inspection machine 6 through inlaying, and the bolts are used for facilitating the installation of the first conveyor 1 and the second conveyor 12 with the common base 4.
[0026] The lamp box 16 is connected with the vial lamp inspection machine 6 through welding, and the top sealing plate 19 is connected with the lamp box 16 through gluing, and the welding is used for increasing the firmness of the installation of the lamp box 16.
[0027] Working principle: when in use, the undetected vials are placed in the inside of the first conveyor 1 and are placed in order on the first conveying belt 3, and the vials are conveyed through the first conveying belt 3, and the first driving motor 11 is used for converting the electric energy into mechanical energy to drive the vial rotating conveying disc 8 to rotate at a constant speed, and with the rotation of the vial rotating conveying disc 8, the position of the bottle mouth of the vial is fixed through the bottle mouth positioning opening 23, so that the vial is hung in the vial lamp inspection machine 6, and when the vial coincides with the detection lamp group 17, according to the principle of machine vision, the camera is used for shooting the image of the vial on the production line, and the image is transmitted into the computer, and then the algorithm is used for judging whether the liquid in the vial has impurities, and then an instruction is sent out, and the vial is conveyed to the second conveying belt 14 through the vial discharging roller 20, and the vial is conveyed through the second conveying belt 14, and the substandard products are picked out through the PLC control, and the qualified products can enter the next process.
[0028] It is obvious for those skilled in the art that the present application is not limited to the details of the above-mentioned exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims.
Claims
1. A penicillin bottle lamp inspection apparatus comprising a penicillin bottle lamp inspection machine (6), characterized in that: Said vial lamp inspection machine (6) is arranged in the middle position above the shared base (4), both ends below the shared base (4) are provided with support frames (5), both ends above the shared base (4) are provided with a first conveyor (1) and a second conveyor (12) respectively, the inside of the first conveyor (1) is provided with a first conveying belt (3), both sides in the first conveyor (1) are provided with first positioning plates (2), one end of one side of the first conveyor (1) is provided with a second driving motor (18), the inside of the second conveyor (12) is provided with a second conveying belt (14), both sides in the second conveyor (12) are provided with second positioning plates (13), the other end of one side of the second conveyor (12) is provided with a third driving motor (21), one side of the vial lamp inspection machine (6) is provided with a light box (16), the inside of the light box (16) is provided with a detection lamp group (17), the other side of the vial lamp inspection machine (6) is provided with a protective plate (7), the middle position of the inside of the vial lamp inspection machine (6) is provided with a shaft seat (10), the bottom of the shaft seat (10) is provided with a first driving motor (11), the top of the inside of the shaft seat (10) is provided with a rotating shaft (9), the top end of the rotating shaft (9) is provided with a vial rotating conveying disc (8), the edge position of the inside of the vial rotating conveying disc (8) is provided with a nozzle positioning port (23), the inside of the vial lamp inspection machine (6) is provided with a top sealing plate (19) on both sides of the vial rotating conveying disc (8), the bottom end of the inside of the vial lamp inspection machine (6) is provided with a vial lamp inspection table (22), one end of the inside of the vial lamp inspection table (22) is provided with a vial discharging roller (20).
2. A vial inspection apparatus as claimed in claim 1, wherein: The number of said nozzle positioning ports (23) is six, the outside of the shaft seat (10) is provided with a limiting block (24), and the limiting block (24) is aligned with the position of the nozzle positioning port (23).
3. A vial inspection apparatus as claimed in claim 1, wherein: The top sealing plate (19) and the protective plate (7) are connected through gluing, and the position of one side of the top sealing plate (19) in the discharging direction is provided with a direction changing plate (25), and the direction changing plate (25) and the top sealing plate (19) are integrated.
4. The device of claim 1, wherein: The outside of the vial lamp inspection machine (6) is provided with a maintenance cover (15), and the maintenance cover (15) and the vial lamp inspection machine (6) are fixedly connected through screws.
5. A vial inspection apparatus as claimed in claim 1, wherein: The first conveyor (1) and the second conveyor (12) and the shared base (4) are fixedly connected through bolts, and the first conveyor (1) and the second conveyor (12) and the vial lamp inspection machine (6) are connected through inlaying.
6. A vial inspection apparatus as defined in claim 1, wherein: The light box (16) and the vial lamp inspection machine (6) are connected through welding, and the top sealing plate (19) and the light box (16) are connected through gluing.