Automatic inoculation device for mushroom planting
The automatic inoculation device for shiitake mushroom cultivation with a dual-station design enables simultaneous punching and inoculation of materials, solving the problems of complex structure and low efficiency of existing equipment, and improving the degree of automation and economy.
Patent Information
- Application Number
- CN202520119615.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing shiitake mushroom cultivation equipment mostly adopts a single-station design, resulting in complex structure, low work efficiency, and poor practicality and economy.
The automatic inoculation device for shiitake mushroom cultivation, which adopts a dual-station design, realizes the simultaneous punching and inoculation of materials through a primary pressure bar, a secondary pressure bar, and a lifting cylinder. It is also fully automated by combining a transmission motor, a feeding cylinder, and a lifting cylinder.
It simplifies the equipment structure, improves production efficiency, increases automation, and enhances practicality and economy.
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Figure CN223730428U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of shiitake mushroom planting equipment, more particularly to automatic inoculation device for shiitake mushroom planting. BACKGROUND
[0002] Shiitake mushroom can also be called as flower mushroom, mushroom, Xiangjun, Xiangjun, winter mushroom, Xianggu etc., is the second largest edible fungus in the world, is known as "mountain delicacy", mainly treating anorexia, shortness of breath and other symptoms of fatigue. Shiitake mushroom has become the largest domestic cultivation scale edible fungus variety, inoculation is particularly important in the many links of shiitake mushroom planting. In the prior art, inoculation is carried out through shiitake mushroom inoculation equipment, but the existing inoculation equipment adopts single station design, that is, one station punches holes, and the other station inoculates, which leads to the fact that the equipment needs two sets of lifting mechanisms, the structure is complex, the working efficiency is to be improved, and the practicability and economy are poor.
[0003] Therefore, the utility model is provided. UTILITY MODEL CONTENT
[0004] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art, and provide automatic inoculation device for shiitake mushroom planting. In order to solve the above technical problems, the basic idea of the technical scheme adopted by the utility model is:
[0005] Automatic inoculation device for shiitake mushroom planting, including transmission frame and fixed support, the transmission frame is sleeved with the transmission belt, one end of the transmission frame is provided with transmission motor, the transmission frame is fixedly connected with the limiting frame, the middle part of the limiting frame is provided with the fixed support, the other end of the fixed support is fixedly connected with the cylinder support, the fixed support is embedded with spiral conveying frame, one end of the spiral conveying frame is provided with conveying motor, the cylinder support is fixedly connected with lifting cylinder, the output end of the lifting cylinder is provided with two-stage pressure rod, the other end of the two-stage pressure rod is embedded with primary pressure rod and buffer spring, the buffer spring is arranged between the primary pressure rod and the two-stage pressure rod, one end of the two-stage pressure rod away from the cylinder support is provided with end cover, the other end of the end cover is fixedly connected with lifting plate, one end of the primary pressure rod away from the two-stage pressure rod is fixedly connected with pressing frame, the transmission motor provides conveying power for the device, the limiting frame plays the role of limiting and supporting, the fixed support plays the role of stable support, the conveying motor provides conveying power for the device, the lifting cylinder provides lifting power for the device, the primary pressure rod and the end cover and the lifting plate adopt gap fit, and the pressing frame plays the role of stable support and connection.
[0006] As a further scheme of the utility model: the control box is fixedly connected on the transmission frame, the process groove is formed on one end of the transmission frame close to the transmission motor, the rack is fixedly connected on the bottom of the transmission frame, the guide frame is arranged on one side of the process groove, the guide frame is fixedly connected with the rack, the process groove is convenient for pushing and discharging, and the guide frame plays a guiding and supporting role.
[0007] As a further scheme of the utility model: the guide frame is fixedly connected on the transmission frame, the laser sensor is fixedly connected on the guide frame, the laser sensor adopts an obstacle avoidance type laser sensor design, the discharging frame is fixedly connected on the side of the rack away from the guide frame, the guide frame plays a guiding role, the laser sensor plays a role of detecting materials, and the discharging frame plays a role of stable support.
[0008] As a further scheme of the utility model: the discharging cylinder is fixedly connected on the discharging frame through the fixing sleeve, the output end of the discharging cylinder is provided with a pushing plate, the pushing plate is embedded in the process groove, the discharging cylinder adopts a multi-stage thrust cylinder design, and the discharging cylinder provides discharging power for the device.
[0009] As a further scheme of the utility model: the strain box is fixedly connected on one end of the cylinder support away from the lifting cylinder, the strain box is connected with the spiral material conveying frame through the material guide pipe, the spiral material conveying frame is fixedly connected with the material conveying hose away from one end of the material conveying motor, the strain box is convenient for storing strains, the spiral material conveying frame is convenient for conveying strains, the material conveying hose adopts a corrugated pipe design, and the spiral rod of the spiral material conveying frame penetrates into the material conveying hose.
[0010] As a further scheme of the utility model: the material conveying hose is provided with a guide sleeve away from one end of the spiral material conveying frame, one end of the guide sleeve is connected with the pressing frame, the other end of the guide sleeve is fixedly connected with a pressing plate, the pressing plate is convenient for pressing materials, and the guide sleeve plays a role of fixed connection and guidance.
[0011] As a further scheme of the utility model: the pressing frame is fixedly connected with two guide columns, the guide columns are embedded on the cylinder support, the lifting plate is fixedly connected with a punching head and a pressing head, the rack is fixedly connected with a supporting plate, the guide columns and the cylinder support adopt a clearance fit, the punching head is convenient for punching, and the pressing head is convenient for compacting strain blocks.
[0012] After the above technical scheme is adopted, the utility model has the following beneficial effects compared with the prior art.
[0013] The utility model discloses, adopt double position design, through one -level pressure lever, two -stage pressure lever and lift cylinder, realized the perforating and inoculation operation of material simultaneously, not only reduced the equipment complexity degree, also improved production efficiency, and the practicability and economy are better.
[0014] The utility model discloses, through the design of transmission motor, blanking cylinder, lift cylinder and material conveying motor, realized the full -automatic control of material supply, inoculum supply, perforating, inoculation and blanking, and the automation degree is higher, further improved the practicability and economy of device.
[0015] The utility model discloses a specific implementation mode is further detailed in combination with the drawings. DRAWINGS
[0016] The drawings as a part of the application are used to provide further understanding of the utility model, and the illustrative embodiment of the utility model and its explanation are used to explain the utility model, but do not constitute improper limitation to the utility model. Obviously, the drawings in the following description are only some embodiments, and other drawings can be obtained according to these drawings without the creative labor of the ordinary skill in the art. In the drawings:
[0017] Figure 1 It is the structural schematic diagram of the utility model;
[0018] Figure 2 It is the front view of the utility model;
[0019] Figure 3 It is the top view of the utility model;
[0020] Figure 4 It is the side view of the utility model;
[0021] Figure 5 It is the local enlarged view of the utility model.
[0022] In the drawing: 1, control box;2, rack;3, transmission frame;4, transmission belt;5, two -stage pressure lever;6, guide frame;7, blanking frame;8, fixed sleeve;9, blanking cylinder;10, lifting plate;11, guide column;12, lift cylinder;13, cylinder support;14, inoculum box;15, fixed support;16, compression frame;17, guide sleeve;18, compression plate;19, laser sensor;20, transmission motor;21, material guide frame;22, support plate;23, perforating head;24, compression head;25, material conveying hose;26, spiral material conveying frame;27, material guide pipe;28, material conveying motor;29, limiting frame;30, push plate;31, process tank;32, one -level pressure lever;33, buffer spring;34, end cover.
[0023] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0025] like Figures 1 to 5 As shown, the automatic inoculation device for shiitake mushroom cultivation includes a transmission frame 3 and a fixed support. A transmission belt 4 is mounted on the transmission frame 3. A transmission motor 20 is installed at one end of the transmission frame 3. A limit frame 29 is fixedly connected to the transmission frame 3. A fixed support 15 is installed in the middle of the limit frame 29. A cylinder support 13 is fixedly connected to the other end of the fixed support 15. A spiral conveyor 26 is embedded in the fixed support 15. A conveying motor 28 is installed at one end of the spiral conveyor 26. A lifting cylinder 12 is fixedly connected to the cylinder support 13. A secondary pressure rod 5 is installed at the output end of the lifting cylinder 12. A primary pressure rod 32 and a buffer spring 33 are embedded at the other end of the secondary pressure rod 5. A spring 33 is positioned between the primary pressure rod 32 and the secondary pressure rod 5. An end cap 34 is provided at the end of the secondary pressure rod 5 away from the cylinder bracket 13. A lifting plate 10 is fixedly connected to the other end of the end cap 34. A clamping frame 16 is fixedly connected to the end of the primary pressure rod 32 away from the secondary pressure rod 5. A transmission motor 20 provides material conveying power to the device. A limiting frame 29 serves to limit and support the device. A fixed bracket 15 serves to provide stable support. A material conveying motor 28 provides material conveying power to the device. A lifting cylinder 12 provides lifting power to the device. A clearance fit is used between the primary pressure rod 32, the end cap 34, and the lifting plate 10. The clamping frame 16 provides stable support and connection.
[0026] The control box 1 is fixedly connected to the transmission frame 3. A process groove 31 is opened at one end of the transmission frame 3 near the transmission motor 20. A frame 2 is fixedly connected to the bottom of the transmission frame 3. A guide frame 21 is provided on one side of one of the process grooves 31. The guide frame 21 is fixedly connected to the frame 2 and the process groove 31 to facilitate pushing and unloading of materials. The guide frame 21 plays a guiding and supporting role.
[0027] A guide frame 6 is fixedly connected to the transmission frame 3, and a laser sensor 19 is fixedly connected to the guide frame 6. The laser sensor 19 adopts an obstacle avoidance laser sensor design. A feeding frame 7 is fixedly connected to the side of the frame 2 away from the guide frame 21. The guide frame 6 plays a guiding role, the laser sensor 19 plays a role in detecting materials, and the feeding frame 7 plays a role in stabilizing and supporting.
[0028] The blanking frame 7 is fixedly connected with a blanking cylinder 9 through a fixing sleeve 8, the output end of the blanking cylinder 9 is provided with a pushing plate 30, the pushing plate 30 is embedded in a process tank 31, the blanking cylinder 9 adopts a multi-stage thrust cylinder design, and the blanking cylinder 9 provides blanking power for the device.
[0029] The strain tank 14 is fixedly connected with the cylinder support 13 away from the lifting cylinder 12, the strain tank 14 is connected with the spiral material conveying frame 26 through a material guide pipe 27, the spiral material conveying frame 26 is fixedly connected with a material conveying hose 25 away from a material conveying motor 28, the strain tank 14 is convenient for storing strains, the spiral material conveying frame 26 is convenient for conveying strains, the material conveying hose 25 adopts a corrugated pipe design, and the spiral rod of the spiral material conveying frame 26 penetrates into the material conveying hose 25.
[0030] The material conveying hose 25 is provided with a guide sleeve 17 away from the spiral material conveying frame 26, one end of the guide sleeve 17 is connected with the pressing frame 16, and the other end of the guide sleeve 17 is fixedly connected with a pressing plate 18, the pressing plate 18 is convenient for pressing materials, and the guide sleeve 17 plays a role of fixed connection and guidance.
[0031] The pressing frame 16 is fixedly connected with two guide columns 11, the guide columns 11 are embedded on the cylinder support 13, the lifting plate 10 is fixedly connected with a punching head 23 and a pressing head 24, and the rack 2 is fixedly connected with a supporting plate 22, the guide columns 11 and the cylinder support 13 adopt a clearance fit, the punching head 23 is convenient for punching, and the pressing head 24 is convenient for compacting strain blocks.
[0032] The working principle of the utility model is: when using, one material which has been punched is placed horizontally on the transmission belt 4, then the material which has not been punched is placed, during the material placing process, the material needs to be placed horizontally according to the mark scale line on the transmission belt 4, the starting device is started through the control box 1, the transmission motor 20 works, drives the transmission belt 4 to rotate, when the first punched material reaches the position of the laser sensor 19 along with the transmission belt 4, the laser sensor 19 transmits the signal to the control box 1, the control box 1 records once, then the first punched material continues to transmit until reaching the position of the limiting frame 29, because of the blocking of the limiting frame 29, the first punched material slides on the transmission belt 4, when the laser sensor 19 detects the material again, the control box 1 sends a signal, controls the transmission motor 20 to stop working, the feeding motor 28 works, the quantitative inoculant is input into the guide sleeve 17 through the spiral feeding frame 26 and the feeding hose 25, then the feeding motor 28 stops working, the lifting cylinder 12 works, drives the lifting plate 10 and the pressing frame 16 to move down, during the moving down process, the pressing frame 16 first drives the pressing plate 18 to press the material, then the lifting cylinder 12 continues to work, the primary pressing rod 32 compresses the buffer spring 33 and embeds into the secondary pressing rod 5, the secondary pressing rod 5 drives the lifting pressing to continue to move down, further drives the punching head 23 to complete the punching operation, synchronously drives the pressing head 24 to complete the pressing of the inoculant, when reaching the set position, the lifting cylinder 12 drives the lifting plate 10 and the pressing frame 16 to return to the original position, waits for the next operation, then the blanking cylinder 9 works, the first material is pushed to move away from the transmission belt 4 through the pushing plate 30, and falls into the guide frame 21 under the action of gravity and waits for the subsequent operation, when the laser sensor 19 detects the material again, the above operation is repeated, so that the automatic production can be realized, the utility model has the advantages of reasonable structure design, convenient installation and use, adopts the double station design, realizes the punching and inoculation operation to the material through the primary pressing rod 32, the secondary pressing rod 5 and the lifting cylinder 12, not only reduces the equipment complexity, but also improves the production efficiency, the practicability and the economy are better, through the design of the transmission motor 20, the blanking cylinder 9, the lifting cylinder 12 and the feeding motor 28, the full-automatic control of the material supply, the inoculant supply, the punching, the inoculation and the blanking is realized, the automation degree is higher, and the practicability and the economy of the device are further improved.
[0033] The above only is the preferred embodiment of the utility model, and does not limit the utility model in any form, although the utility model has disclosed as above with the preferred embodiment, however, is not used to limit the utility model, any person skilled in the art without departing from the technical scheme range of the utility model can make some changes or modification to the equivalent embodiment of equivalent change with the above prompt technical content, but as long as it does not depart from the technical scheme of the utility model, according to the technical essence of the utility model, any simple modification, equivalent change and modification to the above embodiment, all still belong to the range of the utility model scheme.
Claims
1. An automatic inoculation device for shiitake mushroom cultivation, comprising a transmission frame (3), a transmission belt (4), a discharging cylinder (9) and a fixed support (15), characterized in that, The transmission frame (3) is sleeved with the transmission belt (4), one end of the transmission frame (3) is provided with a transmission motor (20), the transmission frame (3) is fixedly connected with a limiting frame (29), the middle part of the limiting frame (29) is provided with the fixed support (15), the other end of the fixed support (15) is fixedly connected with a cylinder support (13), the fixed support (15) is embedded with a spiral feeding frame (26), one end of the spiral feeding frame (26) is provided with a feeding motor (28), the cylinder support (13) is fixedly connected with a lifting cylinder (12), the output end of the lifting cylinder (12) is provided with a two-stage pressing rod (5), the other end of the two-stage pressing rod (5) is embedded with a one-stage pressing rod (32) and a buffer spring (33), the buffer spring (33) is arranged between the one-stage pressing rod (32) and the two-stage pressing rod (5), one end of the two-stage pressing rod (5) away from the cylinder support (13) is provided with an end cover (34), the other end of the end cover (34) is fixedly connected with a lifting plate (10), the other end of the one-stage pressing rod (32) away from the two-stage pressing rod (5) is fixedly connected with a pressing frame (16).
2. The automatic inoculation device for shiitake mushroom cultivation according to claim 1, wherein The transmission frame (3) is fixedly connected with a control box (1), one end of the transmission frame (3) close to the transmission motor (20) is provided with a process groove (31), the bottom of the transmission frame (3) is fixedly connected with a rack (2), one side of the process groove (31) is provided with a material guiding frame (21), the material guiding frame (21) is fixedly connected with the rack (2).
3. The automatic inoculation device for shiitake mushroom cultivation according to claim 2, wherein The transmission frame (3) is fixedly connected with a guide frame (6), the guide frame (6) is fixedly connected with a laser sensor (19), the laser sensor (19) is designed as an obstacle avoidance type laser sensor (19), one side of the rack (2) away from the material guiding frame (21) is fixedly connected with a discharging frame (7).
4. The automatic inoculation device for shiitake mushroom cultivation according to claim 3, wherein The discharging frame (7) is fixedly connected with the discharging cylinder (9) through a fixing sleeve (8), the output end of the discharging cylinder (9) is provided with a material pushing plate (30), the material pushing plate (30) is embedded in the process groove (31).
5. The automatic inoculation device for shiitake mushroom cultivation according to claim 1, wherein One end of the cylinder support (13) away from the lifting cylinder (12) is fixedly connected with a strain box (14), the strain box (14) is connected with the spiral feeding frame (26) through a material guiding pipe (27), one end of the spiral feeding frame (26) away from the feeding motor (28) is fixedly connected with a feeding hose (25).
6. The automatic inoculation device for shiitake mushroom cultivation according to claim 5, wherein One end of the feeding hose (25) away from the spiral feeding frame (26) is provided with a guide sleeve (17), one end of the guide sleeve (17) is connected with the pressing frame (16), the other end of the guide sleeve (17) is fixedly connected with a pressing plate (18).
7. The automatic inoculation device for shiitake mushroom cultivation according to claim 2, wherein The pressing frame (16) is fixedly connected with two guide columns (11), the guide columns (11) are embedded in the cylinder support (13), the lifting plate (10) is fixedly connected with a punching head (23) and a pressing head (24), the rack (2) is fixedly connected with a supporting plate (22).