Reaction device
By introducing a cleaning structure into the reactor and utilizing the combination of injectors and drive components, the problem of scaling during the synthesis of iron phosphate was solved, achieving more efficient heat exchange and material flow, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423191798.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing reactors are prone to scaling during the synthesis of ferric phosphate, which affects heat exchange efficiency and material flow, leading to energy waste and unstable product performance.
A reaction device was designed, including a cleaning structure, which achieves comprehensive cleaning of the inner wall of the reaction vessel and removes the scale layer through the cooperation of an ejector, a swing drive component and a rotation drive component.
It effectively removes the scale layer on the inner wall of the reactor, reduces energy waste, improves heat exchange efficiency and material flowability, and ensures the stability of product indicators and production capacity.
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Figure CN223732749U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to synthetic reaction technical field, especially a reaction device. BACKGROUND
[0002] Iron phosphate is the material of manufacturing lithium iron phosphate battery, catalyst and ceramic, and a reaction kettle is needed to react raw materials in the production process of iron phosphate. The reaction kettle in the prior art has simple structure and generally comprises a kettle body and a stirring device inside the kettle body, the stirring device is rotated in the interior of the kettle body by a motor, thereby mixing and stirring the iron phosphate reaction raw materials.
[0003] In the synthesis process of the reaction kettle, due to the special physical properties of the iron phosphate material, a fouling layer is easily generated on the kettle wall, on the one hand, the fouling layer affects the heat exchange of the reaction kettle and increases the energy consumption, causing excessive waste of energy; on the other hand, the fouling layer on the kettle wall affects the fluid movement of the material in the synthesis process and causes certain influence on the iron phosphate index. SUMMARY
[0004] The utility model discloses at least one of the technical problems existing in the prior art. To this end, the utility model provides a reaction device.
[0005] The utility model solves the technical problem of the utility model and the solution is as follows:
[0006] A reaction device comprises:
[0007] A reaction kettle is provided with a reaction cavity.
[0008] At least one cleaning structure, each cleaning structure comprises a base, a swing driving part, a rotary driving part, a connecting rod and a sprayer, the base is rotationally connected to the top of the reaction kettle, the base is provided with a movable hole, the connecting rod is arranged in the movable hole and extends into the reaction cavity, the swing driving part is installed on the base and is drivingly connected to the upper end of the connecting rod to adjust the included angle between the connecting rod and the horizontal plane, the rotary driving part is drivingly connected to the base to drive the base to rotate around the central axis thereof, and the sprayer is connected to the lower end of the connecting rod.
[0009] The utility model has at least the following beneficial effects: the clean water sprayed by the sprayer can clean the inner wall of the reaction cavity, flush the material adhered to the inner wall of the reaction cavity and avoid the fouling layer in the reaction cavity from affecting the subsequent reaction heat exchange and material flow; the sprayer swings and rotates under the driving action of the swing driving part and the rotary driving part, the swing action and the rotary action of the sprayer are matched with each other, the sprayer can comprehensively spray and clean the inside of the reaction cavity and the dead angle in the reaction cavity can be cleaned.
[0010] As a further improvement of the above technical solution, the cleaning structure further comprises a telescopic driving component, the connecting rod is a telescopic rod, and the telescopic driving component is drivingly connected with the telescopic rod to drive the telescopic rod to extend or shorten.
[0011] As a further improvement of the above technical solution, the rotating driving component comprises a motor and a transmission gear, an output shaft of the motor is drivingly connected with the transmission gear, an outer side wall surface of the base is provided with a toothed structure, and the toothed structure is meshingly connected with the transmission gear.
[0012] As a further improvement of the above technical solution, an outer periphery of the connecting rod is provided with a connecting ball, and the connecting ball is rotationally connected with the movable hole.
[0013] As a further improvement of the above technical solution, a plurality of the cleaning structures are arranged along an axial direction around a central axis of the reaction cavity.
[0014] As a further improvement of the above technical solution, a bottom of the reaction kettle is provided with a venting opening, the venting opening is in communication with the reaction cavity, a venting valve is arranged at the venting opening, and the venting valve is used to open or close the venting opening.
[0015] As a further improvement of the above technical solution, a bottom surface of the reaction cavity is concave downward to form a curved surface, and the venting opening is located in a middle portion of the bottom surface of the reaction cavity.
[0016] As a further improvement of the above technical solution, the reaction device further comprises:
[0017] At least two feeding pipes, the feeding pipes are connected with the upper end of the reaction kettle and are obliquely inserted into the reaction cavity downward, and lower ends of the feeding pipes are arranged close to each other;
[0018] A side wall of the reaction kettle is provided with an overflow opening, the overflow opening is located above the lower ends of the feeding pipes and is in communication with the reaction cavity.
[0019] As a further improvement of the above technical solution, the reaction device further comprises:
[0020] A cooling flow channel for cooling medium to flow, the cooling flow channel is arranged inside or outside a kettle wall of the reaction kettle, the cooling flow channel is provided with a cooling inlet and a cooling outlet, the cooling inlet is arranged below the cooling outlet, and the cooling medium enters the cooling flow channel from the cooling inlet and flows out from the cooling outlet;
[0021] A heating flow channel for flowing a heating medium is arranged inside or outside the reactor wall of the reactor, the heating flow channel is provided with a heating inlet and a heating outlet, the heating inlet is arranged above the heating outlet, and the heating medium flows into the heating flow channel from the heating inlet and flows out of the heating outlet.
[0022] As a further improvement of the above technical solution, the reaction device further comprises:
[0023] A temperature transmitter is arranged at the bottom of the reactor for obtaining the temperature of the material in the reactor. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly described below. Obviously, the described drawings are only some of the embodiments of the present application, not all the embodiments, and those skilled in the art can obtain other design schemes and drawings according to these drawings without creative labor.
[0025] Figure 1 is the overall structure schematic diagram of the reaction device of the embodiment of the present application;
[0026] Figure 2 is the top view of the reaction device of the embodiment of the present application;
[0027] Figure 3 is the schematic diagram of the cleaning structure of the embodiment of the present application.
[0028] Reference signs: 100, reactor; 110, reaction cavity; 111, overflow port; 112, emptying port; 113, temperature transmitter; 120, stirring blade; 121, stirring driving part; 130, feeding pipe; 140, cooling outlet; 150, cooling inlet; 160, heating outlet; 170, heating inlet; 200, cleaning structure; 210, connecting rod; 220, sprayer; 230, swing driving part; 240, rotary driving part; 241, motor; 242, transmission gear; 250, base; 260, connecting ball; 270, telescopic driving part. DETAILED DESCRIPTION
[0029] The embodiments of the present application will be described in detail below, and the examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.
[0030] In the description of the utility model, if the direction description, such as the direction or positional relation indicated by up, down, front, back, left, right etc. for the direction or positional relation shown in the drawing, is only for the convenience of describing the utility model and simplifying the description, and is not to indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model.
[0031] In the description of the utility model, the meaning of several is one or more, the meaning of multiple is more than two, greater than, less than, more than etc. are understood as not including the number, above, below, within etc. are understood as including the number. If the first, second is described, it is only used for distinguishing technical features for the purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.
[0032] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installing, connecting etc. should be understood broadly, and the person skilled in the art can reasonably determine the specific meaning of the above words in the utility model according to the specific content of the technical scheme.
[0033] Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments, based on the embodiments of the utility model, the other embodiments obtained by the person skilled in the art without creative labor are all within the protection scope of the utility model. The various technical features in the utility model can be combined interactively without mutual contradiction and conflict.
[0034] The utility model embodiment proposes a kind of reaction device, it can remove the fouling layer generated in the kettle wall of reaction kettle 100 after reaction material, and influence the heat exchange energy consumption and material flow of subsequent reaction kettle 100, reduce the excessive waste of energy source, especially suitable for the reaction of material with special physical characteristics, such as iron phosphate material etc.
[0035] Referring to Figure 1 And Figure 2 In the present embodiment, the reaction device includes a reaction kettle 100 and a cleaning structure 200, wherein the reaction kettle 100 is provided with a reaction cavity 110, and the cleaning structure 200 is used to clean the reaction cavity 110 to remove the fouling layer formed on the inner wall of the reaction cavity 110.
[0036] Referring to Figure 3The cleaning structure 200 comprises a base 250, a swing driving component 230, a rotation driving component 240, a connecting rod 210 and a sprayer 220. The sprayer 220 is used for spraying clean water, is installed at the lower end of the connecting rod 210, is provided with a movable hole in the middle of the base 250, the connecting rod 210 is arranged in the movable hole, and the lower end of the connecting rod 210 extends into the reaction cavity 110. The swing driving component 230 is installed on the base 250, the output end of the swing driving component 230 is drivingly connected with the upper end of the connecting rod 210, the connecting rod 210 can be driven to swing in the vertical plane, so as to adjust the included angle between the connecting rod 210 and the horizontal plane, and adjust the spraying direction of the sprayer 220. The rotation driving component 240 is drivingly connected with the base 250, under the driving action of the rotation driving component 240, the base 250 can rotate around the center axis of the base 250, and the swing driving component 230 and the connecting rod 210 installed on the base 250 are also rotated, so that the sprayer 220 is rotated.
[0037] It can be understood that the clean water sprayed by the sprayer 220 can clean the inner wall of the reaction cavity 110, and flush the material adhered to the inner wall of the reaction cavity 110, so as to avoid that the fouling layer in the reaction cavity 110 affects the subsequent reaction heat exchange and material flow. The swing action and the rotation action of the sprayer 220 are matched with each other, so that the sprayer 220 can comprehensively spray and clean the inside of the reaction cavity 110, and avoid that the dead angle in the reaction cavity 110 is not cleaned.
[0038] In some embodiments, the connecting rod 210 is a telescopic rod which can be lengthened or shortened, and the cleaning structure 200 further comprises a telescopic driving component 270, the output end of the telescopic driving component 270 is drivingly connected with the telescopic rod, and the telescopic driving component 270 can drive the telescopic rod to lengthen or shorten. During the reaction of the reaction kettle 100, the telescopic driving component 270 is used to drive the telescopic rod to shorten, so as to avoid that the cleaning structure 200 affects the stirring and reaction of the material, and also avoid that the material pollutes or corrodes the sprayer 220. After the reaction is completed, the telescopic driving component 270 is used to drive the telescopic rod to lengthen, so that the lower end of the telescopic rod is close to the bottom of the reaction cavity 110, which is more conducive to the cleaning of the bottom of the reaction cavity 110, and avoids that the material is fouled at the bottom of the reaction cavity 110. During the cleaning process, the telescopic driving component 270 is used to control the telescopic rod to gradually shorten, so as to realize the cleaning of the inside of the reaction cavity 110 from bottom to top, and ensure that the inner wall of the entire reaction cavity 110 is clean and comprehensive.
[0039] In some embodiments, the telescopic rod comprises a fixed rod and a movable rod, the fixed rod is hollowly provided with a movable cavity which extends along the length direction of the fixed rod, and the movable rod is slidingly connected in the movable cavity and can extend out of the lower end of the movable cavity. The telescopic driving component 270 can be an electric cylinder, a pneumatic cylinder or the like, is installed on the fixed rod, and the output end of the telescopic driving component 270 is connected with the upper end of the movable rod, so as to control the movable rod to extend out of the movable cavity or to be retracted into the movable cavity.
[0040] It can be understood that the sprayer 220 needs to be equipped with a water pipe for supplying water from an external water supply device box to the sprayer 220. The sprayer 220 is a high-pressure nozzle that can increase the water flow pressure to form a high-pressure water jet, thereby better cleaning the inner wall of the reaction cavity 110.
[0041] In some embodiments, a water flow channel is hollowly formed in the movable rod and communicates with the sprayer 220. A hose is arranged in the movable cavity, one end of the hose is connected to the upper wall of the movable cavity, the lower end is connected to the movable rod and communicates with the water flow channel. An interface is arranged at the upper end of the fixed rod, and the interface is used for inserting the water pipe. When the telescopic rod performs telescopic action under the driving action of the telescopic driving part 270, the hose can ensure stable water supply of the sprayer 220, and also avoid damage of the water pipe following the sprayer 220.
[0042] In some embodiments, the telescopic driving part 270 is provided with a telescopic switch, which is arranged on the outer side of the fixed rod and is electrically connected with the telescopic driving part 270, so as to conveniently operate and control the telescopic action.
[0043] In some embodiments, the rotary driving part 240 includes a motor 241 and a transmission gear 242. The motor 241 is installed on the top of the reaction kettle 100, and the output shaft thereof is drivingly connected with the transmission gear 242. Under the driving action of the motor 241, the transmission gear 242 can rotate. The outer side wall of the base 250 is provided with a toothed structure, which is meshingly connected with the transmission gear 242. When the transmission gear 242 rotates, the base 250 can rotate with the transmission gear 242. The rotation direction of the base 250 is opposite to that of the transmission gear 242. The swing driving part 230 connected with the base 250, the connecting rod 210 and the sprayer 220 installed at the lower end of the connecting rod 210 can all rotate with the base 250.
[0044] It can be understood that when the included angle between the connecting rod 210 and the horizontal plane is an acute angle, the rotation of the base 250 can change the spraying direction of the sprayer 220, so that the sprayer 220 can realize 360° spraying in the plane where the sprayer 220 is located. When the swing action, the rotation action of the sprayer 220 and the telescopic action of the connecting rod 210 are matched with each other, the entire inside of the reaction cavity 110 can be sprayed, and overall cleaning can be realized.
[0045] It can be understood that the rotation speed of the base 250 is controlled by the rotation speed of the motor 241. The toothed structure and the transmission gear 242 should have a proper transmission ratio. The rotation of the sprayer 220 should not be too fast or too slow. If the rotation is too slow, the cleaning efficiency is low; if the rotation is too fast, the cleaning effect will be affected.
[0046] In some embodiments, the connecting rod 210 is connected with the hole wall of the movable hole through an elastic or soft material, so that the hole wall of the movable hole does not interfere with the swing of the connecting rod 210, and the base 250 can support the connecting rod 210.
[0047] In some embodiments, the outer periphery of the connecting rod 210 is provided with a connecting ball 260, which is connected with the hole wall of the movable hole. The hole wall of the movable hole is arc-shaped. When the connecting rod 210 swings, the connecting ball 260 rotates in the movable hole. The hole wall of the movable hole can support the connecting rod 210, and the connecting rod 210 can smoothly swing under the driving action of the swing driving part 230.
[0048] In some embodiments, the swing driving part 230 is a pneumatic cylinder, the cylinder body of which is hinged with the base 250, and the output rod thereof is hinged with the upper end of the connecting rod 210. The swing action of the connecting rod 210 is realized through the extension and retraction of the output rod of the pneumatic cylinder, so as to adjust the spraying direction of the sprayer 220.
[0049] In some embodiments, the cleaning structure 200 is provided in plurality, and the plurality of cleaning structures 200 are arranged in the circumferential direction around the central axis of the reaction cavity 110. The cleaning efficiency of the inside of the reaction cavity 110 can be improved, and the inside of the reaction cavity 110 can be more comprehensively cleaned, avoiding the situation that local scaling occurs in dead angles.
[0050] In the present embodiment, the cleaning structure 200 is provided in two, and the two cleaning structures 200 are symmetrically arranged on the two sides of the reaction kettle 100.
[0051] In some embodiments, with reference to Figure 1 The bottom of the reaction kettle 100 is provided with a discharge port 112, which is communicated with the reaction cavity 110. A discharge valve is arranged at the discharge port 112, which is used to open or close the discharge port 112.
[0052] In the reaction synthesis process, if scaling is found on the inner wall of the reaction cavity 110, the discharge port 112 can be opened through the discharge valve, and the material can be discharged through the discharge port 112 at the bottom of the reaction kettle 100, and then the cleaning structure 200 is used to clean the inner wall of the reaction cavity 110 to remove the scaling. In the cleaning process, the discharge port 112 remains open, which can avoid the accumulation of water on the inner wall of the reaction cavity 110, thereby affecting the spraying and descaling of the inner wall of the reaction cavity 110 by the sprayer 220. After cleaning, the discharge port 112 is closed through the discharge valve, so as to avoid the material flowing out of the discharge port 112 during the reaction process and affecting the reaction synthesis.
[0053] In some embodiments, the bottom surface of the reaction cavity 110 is concave, and the evacuation port 112 is arranged at the middle of the bottom surface of the reaction cavity 110, i.e. the lowest end of the concave surface. In this way, the material or the cleaning water can flow along the bottom surface of the reaction cavity 110 to the evacuation port 112, so as to ensure that the material or the cleaning water in the reaction cavity 110 is completely evacuated.
[0054] In some embodiments, the reaction device further comprises a feeding pipe 130, which is connected to the upper end of the reaction kettle 100 and is inclined downwardly into the reaction cavity 110, and the lower ends of the feeding pipe 130 are arranged close to each other. It can be understood that the lower ends of the feeding pipe 130 are outlet ends.
[0055] It can be understood that the feeding pipe 130 is used to guide the material into the reaction cavity 110, and at least two feeding pipes are arranged so as to facilitate the mixing reaction of two or more materials. In this embodiment, the reaction device is used to synthesize iron phosphate, and the feeding pipe 130 is arranged in three, and the three feeding pipes 130 are respectively used to add raw materials, hydrogen peroxide and additives into the reaction cavity 110. Since the lower ends of the feeding pipe 130 are arranged close to each other, the contact between the three materials can be accelerated, so as to improve the reaction rate, improve the production capacity and stabilize the product index. Figure 1 and Figure 2 It can be understood that the feeding pipe 130 is used to guide the material into the reaction cavity 110, and at least two feeding pipes are arranged so as to facilitate the mixing reaction of two or more materials. In this embodiment, the reaction device is used to synthesize iron phosphate, and the feeding pipe 130 is arranged in three, and the three feeding pipes 130 are respectively used to add raw materials, hydrogen peroxide and additives into the reaction cavity 110. Since the lower ends of the feeding pipe 130 are arranged close to each other, the contact between the three materials can be accelerated, so as to improve the reaction rate, improve the production capacity and stabilize the product index.
[0056] In some embodiments, the feeding pipe 130 is equipped with a metering pump, and the proportion and speed of the raw materials, hydrogen peroxide and additives entering the feeding pipe 130 are controlled by the metering pump. It can be understood that the purpose of synthesizing iron phosphate can be achieved by controlling the addition rate of the three materials, and the particle size index of the iron phosphate can be adjusted by controlling the addition rate of the additives.
[0057] In this embodiment, the side wall of the reaction kettle 100 is provided with an overflow port 111, which is arranged above the outlet end of the feeding pipe 130. After the material mixing reaction, the slurry flows out of the reaction cavity 110 through the overflow port 111 and is collected, and the slurry is aged by the upward fluid movement in the synthesis process.
[0058] It can be understood that the raw materials are continuously added into the reaction cavity 110 through the feeding pipe 130 and mixed, and the synthesized slurry flows out through the overflow port 111, so as to realize the continuous synthesis reaction of the material, improve the production capacity of a single reaction device, and avoid the problem that the index fluctuation between different batches of synthesized materials is too large.
[0059] In some embodiments, the reaction device further comprises a cooling flow channel and a heating flow channel. The cooling flow channel is used for flowing cooling medium to achieve the effect of cooling the reaction kettle 100. The heating flow channel is used for flowing heating medium to achieve the effect of increasing the temperature of the reaction kettle 100. It can be understood that by the cooling flow channel and the heating flow channel, the reaction temperature of the reaction kettle 100 can be controlled to achieve better reaction effect and improve reaction efficiency.
[0060] With reference to Figure 1 , the cooling flow channel can be arranged inside or outside the kettle wall of the reaction kettle 100, and is provided with a cooling inlet 150 and a cooling outlet 140. The cooling medium enters the cooling flow channel from the cooling inlet 150 and flows out through the cooling outlet 140, and heat exchange is carried out between the cooling medium and the reaction kettle 100 to achieve cooling.
[0061] The heating flow channel can be arranged inside or outside the reaction kettle 100, and is provided with a heating inlet 170 and a heating outlet 160. The heating medium enters the heating flow channel from the heating inlet 170 and flows out through the heating outlet 160, and heat exchange is carried out between the heating medium and the reaction kettle 100 to achieve heating.
[0062] The cooling medium can be cooling water and the like; and the heating medium can be hot water, hot steam and the like.
[0063] In the embodiment, the cooling inlet 150 is arranged below the cooling outlet 140, and the cooling medium flows from bottom to top; and the heating inlet 170 is arranged below the heating outlet 160, and the heating medium flows from top to bottom. Through the cooperation of the cooling flow and the heating flow channel, the material in the reaction kettle 100 can be ensured to be at an appropriate temperature for reaction.
[0064] In the embodiment, the cooling inlet 150, the cooling outlet 140, the heating inlet 170 and the heating outlet 160 are all located below the overflow port 111, wherein the heating inlet 170 is located between the cooling inlet 150 and the cooling outlet 140, and the heating outlet 160 is located below the cooling inlet 150. In this way, the existing position of the reactant can be concentratedly heated or cooled.
[0065] In some embodiments, with reference to Figure 1 , the reaction device further comprises a temperature transmitter 113 arranged at the bottom of the reaction kettle 100. The temperature transmitter 113 is used to obtain the temperature of the material in the reaction kettle 100, so that the operator can adjust the temperature of the reaction kettle 100 through the cooling flow channel and the heating flow channel, and ensure that the reaction temperature in the reaction kettle 100 reaches the preset temperature.
[0066] The temperature transmitter 113 belongs to an instrument capable of converting a temperature variable into a transmittable output signal, including a sensor and a signal converter. The sensor is mainly a thermal resistance or a thermocouple, and the signal converter is composed of a conversion unit, a signal processing unit and a measurement unit.
[0067] It can be understood that, with reference to Figure 1 The reaction device generally further includes a stirring component and a stirring driving component 121, an output end of the stirring driving component 121 is connected with the stirring component, and under the driving action of the stirring driving component 121, the stirring component can rotate in the reaction cavity 110 to realize the mixing and stirring of raw materials, so that the reaction is more comprehensive.
[0068] In some embodiments, with reference to Figure 1 The stirring component includes three layers of stirring blades 120, which are arranged in the reaction cavity 110 along the up-down direction, and can stir and mix the upper layer, middle layer and lower layer materials in the reaction cavity 110, thereby improving the reaction efficiency. The lower end of the feeding pipe 130 extends to the middle layer stirring blade 120, and the raw materials can be settled, lifted and stirred in the reaction cavity 110, so as to improve the reaction efficiency, improve the production capacity and stabilize the product index.
[0069] When the reaction device of the embodiment is used for iron phosphate synthesis reaction, the raw materials, hydrogen peroxide and additives are added into the reaction cavity 110 through the feeding pipe 130 in a preset ratio under the action of the metering pump, and are stirred and mixed by the stirring component. The slurry formed by the synthesis of the raw materials, hydrogen peroxide and additives in the reaction cavity 110 flows out through the overflow port 111 and is collected, and the slurry completes aging through the fluid movement from bottom to top in the synthesis process.
[0070] During the synthesis of the materials, the operator obtains the material temperature in the reaction kettle 100 through the temperature transmitter 113, and controls the material temperature in the reaction kettle 100 through the cooling flow channel and the heating flow channel. When the temperature is too high, the reaction kettle 100 is cooled by passing cooling medium into the cooling flow channel; when the temperature is too low, the reaction kettle 100 is heated by passing heating medium into the heating flow channel.
[0071] If fouling is found on the inner wall of the reaction cavity 110 during the reaction synthesis, the material in the reaction cavity 110 is discharged through the emptying port 112, and the inner wall of the reaction cavity 110 is cleaned through the cleaning structure 200. The specific working principle of the cleaning structure 200 is as follows: first, the connecting rod 210 is elongated by driving the telescopic driving part 270, so that the sprayer 220 at the lower end of the connecting rod 210 is close to the bottom of the reaction cavity 110, the external water supply device supplies water to the sprayer 220 through the water pipe, and the sprayer 220 sprays high-pressure water to the inner wall of the reaction cavity 110, and the fouling is removed through the spraying effect of the high-pressure water. The structure can fall to the bottom of the reaction cavity 110 and be discharged from the emptying port 112. During the spraying cleaning process, the connecting rod 210 is swung by using the swing driving part 230, the included angle between the connecting rod 210 and the horizontal plane is changed, and thus the orientation and the spraying height of the sprayer 220 are changed; the base 250 and the swing driving part 230, the connecting rod 210 and the sprayer 220 connected to the base 250 are rotated by using the rotary driving part 240, and the orientation of the sprayer 220 is further changed; the connecting rod 210 is elongated or retracted by using the telescopic driving part 270, and the spraying height of the sprayer 220 is further changed.
[0072] The sprayer 220 can realize comprehensive spraying of the reaction cavity 110 under the cooperation of the swing driving part 230, the rotary driving part and the telescopic driving part 270, so that the fouling on the inner wall of the reaction cavity 110 is completely removed. After the fouling is removed, the heat exchange energy consumption of the reaction kettle 100 can be reduced, and the influence of the fouling on the fluid movement of the material in the synthesis process can be avoided, so that the product index is stable, and the material continuously reacts in the reaction cavity 110, the reaction of the material is carried out at a proper temperature, and the production capacity can be improved.
[0073] The preferred embodiments of the present application are described in detail above, but the present application is not limited to the described embodiments, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the present application. These equivalent modifications or replacements are all included in the scope defined by the claims of the present application.
Claims
1. A reaction apparatus characterized by comprising: The utility model relates to a reaction device, including: A reaction kettle (100) is equipped with a reaction cavity (110); At least one cleaning structure (200), each cleaning structure (200) includes base (250), swing drive part (230), rotary drive part (240), connecting rod (210) and sprayer (220), base (250) is rotatably connected to the top of reaction kettle (100), base (250) is equipped with movable hole, connecting rod (210) is arranged in movable hole and extends into reaction cavity (110), swing drive part (230) is installed on base (250), and with the upper end of connecting rod (210) drive connection is adjusted the included angle size of connecting rod (210) and horizontal plane, rotary drive part (240) is drive connected with base (250), to drive base (250) rotates around its central axis, sprayer (220) is connected with the lower end of connecting rod (210).
2. The reaction apparatus according to claim 1, wherein The cleaning structure (200) further includes a telescopic drive part (270), the connecting rod (210) is a telescopic rod, the telescopic drive part (270) is drive connected with the telescopic rod, to drive the telescopic rod to lengthen or shorten.
3. The reaction apparatus of claim 1, wherein The rotary drive part (240) includes a motor (241) and a transmission gear (242), the output shaft of the motor (241) is drive connected with the transmission gear (242), the outer side wall surface of the base (250) is provided with a toothed structure, the toothed structure is meshed and connected with the transmission gear (242).
4. The reaction apparatus of claim 1, wherein The outer periphery of the connecting rod (210) is provided with a connecting ball (260), and the connecting ball (260) is rotatably connected with the movable hole.
5. The reaction apparatus of claim 1, wherein The cleaning structure (200) is provided with a plurality of, and a plurality of cleaning structures (200) are arranged circumferentially around the central axis of the reaction cavity (110).
6. The reaction apparatus of claim 1, wherein The bottom of the reaction kettle (100) is provided with a vent (112), the vent (112) is communicated with the reaction cavity (110), and the vent (112) is provided with a vent valve, the vent valve is used to open or close the vent (112).
7. The reaction apparatus of claim 6, wherein The bottom surface of the reaction cavity (110) is concave downward to form a curved surface, and the vent (112) is located in the middle of the bottom surface of the reaction cavity (110).
8. The reaction apparatus of claim 1, wherein The reaction device further includes: At least two feed pipes (130), the feed pipe (130) is connected with the upper end of the reaction kettle (100), and is inserted into the reaction cavity (110) obliquely downward, and the lower ends of the feed pipe (130) are arranged close to each other; The side wall of the reaction kettle (100) is provided with an overflow port (111), the overflow port (111) is located above the lower end of the feed pipe (130) and is communicated with the reaction cavity (110).
9. The reactor of claim 1 wherein, The reaction device further includes: A cooling flow channel for flowing a cooling medium is arranged inside or outside the reactor wall of the reactor (100), and is provided with a cooling inlet (150) and a cooling outlet (140), the cooling inlet (150) is arranged below the cooling outlet (140), the cooling medium enters the cooling flow channel from the cooling inlet (150) and flows out from the cooling outlet (140); A heating flow channel for flowing a heating medium is arranged inside or outside the reactor wall of the reactor (100), and is provided with a heating inlet (170) and a heating outlet (160), the heating inlet (170) is arranged above the heating outlet (160), the heating medium enters the heating flow channel from the heating inlet (170) and flows out from the heating outlet (160).
10. The reaction apparatus of claim 9, wherein The reaction device further comprises: A temperature transmitter (113) for acquiring the temperature of the material in the reactor (100), the temperature transmitter (113) is arranged at the bottom of the reactor (100).