Scraper module capable of being quickly disassembled and assembled
By using a quick-release structure and a distance adjustment mechanism, the problem of low disassembly and assembly efficiency of the scraper module is solved, enabling quick disassembly and assembly and precise adjustment of the scraper, thereby improving the operating efficiency of the coating equipment.
Patent Information
- Application Number
- CN202423071960.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The existing fixed installation of scraper modules results in long replacement times and low disassembly and assembly efficiency.
It adopts a quick-release structure, including a mounting base, quick-release parts and a top cover. Combined with a rotating cylinder to drive the quick-release parts to rotate and fix them with screws, and with the help of an adjustment mechanism and a limiting part, it can realize the quick assembly and disassembly of the scraper.
It enables quick assembly and disassembly of the doctor blade, improving assembly and disassembly efficiency, and allows adjustment of the distance and posture between the doctor blade and the coating roller, ensuring the stability and precision of the disassembly process.
Smart Images

Figure CN223733101U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of coating technology especially to a scraper module of quick assembly and disassembly. BACKGROUND
[0002] The scraper module is one of the core components of the coating equipment, which is used for hanging off the excess coating on the coating roller, so as to ensure that the coating thickness on the coating roller is within the preset range, so that the coating effect meets the expectation. The existing scraper module is fixedly installed to the coating equipment, so that if the scraper needs to be replaced, a long time is spent on disassembly and assembly, which is obviously very low in efficiency. SUMMARY
[0003] In order to solve the above technical problems, the utility model provides a scraper module of quick assembly and disassembly, which realizes the installation of the scraper through a simple structure to realize the effect of quick disassembly.
[0004] In order to solve the above technical problems, the utility model adopts the following technical scheme:
[0005] The utility model provides a scraper module of quick assembly and disassembly, which comprises a scraper and a plurality of quick disassembly structures, the quick disassembly structure comprises a mounting seat, a quick disassembly part and a top cover, the mounting seat is provided with a mounting groove with a top opening, the quick disassembly part has a mounting shaft, the mounting shaft is installed in the mounting groove, the top cover is detachably arranged on the top of the mounting seat, and the tail end of the scraper is connected to the quick disassembly part.
[0006] Further, the quick disassembly structure further comprises a rotating cylinder, the rotating cylinder is drivingly connected to the quick disassembly part, the rotating cylinder is used for driving the quick disassembly part to rotate, and the mounting shaft is rotatably installed in the mounting groove.
[0007] Further, the mounting seat and the top cover are fixed by screws.
[0008] Further, the mounting seat comprises a base and two side plates, the two side plates are respectively installed on the top of the base on both sides, the two side plates are respectively provided with mounting grooves, and the two ends of the mounting shaft are respectively installed in the mounting grooves of the two side plates.
[0009] Further, it further comprises a distance adjusting mechanism, the distance adjusting mechanism comprises a distance adjusting seat and two distance adjusting assemblies, the plurality of quick disassembly structures are installed on the distance adjusting seat, and the two distance adjusting assemblies are arranged on the two sides of the distance adjusting seat.
[0010] Further, the distance adjusting assembly comprises a distance adjusting cylinder, a distance adjusting slide rail, a distance adjusting slide block and a distance adjusting block, the distance adjusting cylinder is installed on the distance adjusting seat, the distance adjusting slide block is installed on the bottom of the distance adjusting seat, the distance adjusting slide block is slidingly connected to the distance adjusting slide rail, the distance adjusting block is installed on the piston rod of the distance adjusting cylinder, and the distance adjusting block is used for externally connecting a fixing structure.
[0011] Further, the distance adjusting assembly further comprises a limiting member, the limiting member comprising a limiting seat, a limiting screw, a handle and a contact member, the limiting seat being installed on the distance adjusting seat, the limiting screw being screwed on the distance adjusting seat, the handle and the contact member being respectively installed on two ends of the limiting screw.
[0012] The utility model discloses the beneficial effects of: the utility model discloses the cooperation of mounting seat, quick release spare and top cap, namely through the top cap from mounting seat disassembly, can make quick release spare intercommunication scraper and carry out the disassembly, simple and efficient. BRIEF DESCRIPTION OF DRAWINGS
[0013] Fig. 1 It is the schematic diagram of the utility model.
[0014] Fig. 2 It is the exploded schematic diagram of the quick release structure of the utility model.
[0015] Fig. 3 It is the schematic diagram of the limiting member of the utility model.
[0016] Fig. 4 It is the application schematic diagram of the utility model.
[0017] Sign: 1 - scraper, 2 - quick release structure, 3 - distance adjusting mechanism, 4 - fixed structure, 5 - contact structure, 6 - coating roller, 20 - screw, 21 - mounting seat, 22 - quick release spare, 23 - top cap, 24 - installation groove, 25 - installation shaft, 27 - rotating cylinder, 28 - base, 29 - side plate, 31 - distance adjusting seat, 32 - distance adjusting assembly, 33 - distance adjusting cylinder, 34 - distance adjusting slide rail, 35 - distance adjusting slide block, 36 - distance adjusting block, 37 - limiting member, 371 - limiting seat, 372 - limiting screw, 373 - handle, 374 - contact member. DETAILED DESCRIPTION
[0018] In order to facilitate the understanding of those skilled in the art, the utility model is further explained below in combination with examples and drawings, and the content mentioned in the implementation manner is not a limitation of the utility model. The utility model is described in detail below in combination with drawings.
[0019] As Figs. 1 to 4 The utility model discloses a scraper module of quick assembly and disassembly, including scraper 1 and a plurality of quick release structure 2, quick release structure 2 includes mounting seat 21, quick release spare 22 and top cap 23, mounting seat 21 is equipped with the installation groove 24 of top opening, quick release spare 22 has installation shaft 25, and installation shaft 25 is installed in installation groove 24, and top cap 23 is detachably set up in the top of mounting seat 21, and the end of scraper 1 is connected to quick release spare 22.
[0020] In actual use, the mounting base 21 and the top cover 23 are fixed together by screws 20. The top cover 23 covers the mounting base 21 to seal the mounting groove 24, thus confining the mounting shaft 25 within the mounting groove 24 and achieving a fixed installation. When it is necessary to disassemble the scraper 1, simply loosen the screws 20 to separate the top cover 23 from the mounting base 21, allowing the mounting shaft 25 to be removed from the mounting groove 24. This separates the quick-release piece 22 from the mounting base 21, thereby enabling the scraper 1 connected to the quick-release piece 22 to be removed, improving disassembly and assembly efficiency.
[0021] The number of quick-release structures 2 corresponds to the length of the scraper 1. In this embodiment, there are four quick-release structures 2, and adjacent quick-release structures 2 are spaced apart, thereby ensuring the stable installation of the scraper 1.
[0022] In this embodiment, the quick-release structure 2 further includes a rotating cylinder 27, which drives the quick-release component 22 to rotate, and the mounting shaft 25 is rotatably mounted in the mounting groove 24.
[0023] Specifically, the cylinder body of the rotating cylinder 27 is rotatably connected to the end of the quick-release piece 22, and the piston rod of the rotating cylinder 27 is rotatably connected to a fixed piece (such as the adjusting seat 31 in this embodiment). By driving the rotating cylinder 27, the quick-release piece 22 can be rotated, which achieves the effect of rotating the scraper 1. It can be used to adjust the distance and relative posture between the scraper 1 and the coating roller 6.
[0024] In this embodiment, the mounting base 21 includes a base 28 and two side plates 29. The two side plates 29 are respectively mounted on the top sides of the base 28, and each side plate 29 is provided with a mounting groove 24. The two ends of the mounting shaft 25 are respectively mounted in the mounting grooves 24 of the two side plates 29. That is, there is space between the two side plates 29 to accommodate the quick-release component 22, so that the space requirement of this utility model is smaller.
[0025] In this embodiment, the present invention also includes a distance adjustment mechanism 3, which includes a distance adjustment base 31 and two distance adjustment components 32. Several quick-release structures 2 are installed on the distance adjustment base 31, and the two distance adjustment components 32 are respectively disposed on both sides of the distance adjustment base 31. By setting up the distance adjustment mechanism 3, the distance between the doctor blade 1 and the coating roller 6 can be adjusted over a wider range. Furthermore, when the doctor blade 1 needs to be disassembled, it can be controlled by the distance adjustment mechanism 3 to retract the doctor blade 1 a longer distance before disassembly, making the disassembly of the doctor blade 1 more convenient.
[0026] Specifically, the pitch adjustment assembly 32 includes a pitch adjustment cylinder 33, a pitch adjustment slide rail 34, a pitch adjustment slider 35, and a pitch adjustment block 36. The pitch adjustment cylinder 33 is mounted on the pitch adjustment seat 31, the pitch adjustment slider 35 is mounted on the bottom of the pitch adjustment seat 31 and slidably connected to the pitch adjustment slide rail 34, and the pitch adjustment block 36 is mounted on the piston rod of the pitch adjustment cylinder 33. The pitch adjustment block 36 is used to connect an external fixing structure 4. This utility model controls the pitch adjustment seat 31 to move back and forth along the pitch adjustment slide rail 34 by the action of the pitch adjustment cylinder 33 to achieve the pitch adjustment effect.
[0027] Specifically, the adjusting assembly 32 also includes a limiting member 37, which includes a limiting seat 371, a limiting screw 372, a handle 373, and an abutment 374. The limiting seat 371 is mounted on the adjusting seat 31, the limiting screw 372 is screwed onto the adjusting seat 31, and the handle 373 and the abutment 374 are respectively mounted on both ends of the limiting screw 372. By rotating the limiting screw 372 to control the extension or retraction of the abutment 374, a limiting effect is achieved. That is, after the adjusting cylinder 33 moves to the required position, the abutment 374 abuts against the external abutment structure 5 to achieve the limiting effect, thereby ensuring the accuracy of the adjusting distance.
[0028] Because the limit screw 372 has high precision, the distance it moves forward or backward with each rotation is small, thus achieving a high-precision adjustment effect.
[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and modifications made to the above embodiments based on the present utility model without departing from the scope of the present utility model shall fall within the scope of the present utility model.
Claims
1. A quick-assembly and disassembly scraper module, characterized in that: The scraper includes a scraper and a plurality of quick release structures, the quick release structure includes a mounting base, a quick release part and a top cover, the mounting base is provided with a mounting slot with a top opening, the quick release part has a mounting shaft, the mounting shaft is installed in the mounting slot, the top cover is detachably arranged on the top of the mounting base, and the end of the scraper is connected to the quick release part.
2. The quick change blade module of claim 1, wherein: The quick release structure further includes a rotating air cylinder, the rotating air cylinder is drivingly connected to the quick release part, and the rotating air cylinder is used to drive the quick release part to rotate, and the mounting shaft is rotatably installed in the mounting slot.
3. The quick change blade module of claim 1, wherein: The mounting base and the top cover are fixed by screws.
4. The quick change blade module of claim 1, wherein: The mounting base includes a base and two side plates, the two side plates are respectively installed on the top of the base, the two side plates are respectively provided with mounting slots, and the two ends of the mounting shaft are respectively installed in the mounting slots of the two side plates.
5. The quick change blade module of claim 1, wherein: It also includes a distance adjusting mechanism, the distance adjusting mechanism includes a distance adjusting base and two distance adjusting assemblies, the plurality of quick release structures are installed on the distance adjusting base, and the two distance adjusting assemblies are respectively arranged on the two sides of the distance adjusting base.
6. The quick change blade module of claim 5, wherein: The distance adjusting assembly includes a distance adjusting air cylinder, a distance adjusting slide rail, a distance adjusting slide block and a distance adjusting block, the distance adjusting air cylinder is installed on the distance adjusting base, the distance adjusting slide block is installed on the bottom of the distance adjusting base, the distance adjusting slide block is slidingly connected to the distance adjusting slide rail, the distance adjusting block is installed on the piston rod of the distance adjusting air cylinder, and the distance adjusting block is used to externally connect a fixed structure.
7. The quick change blade module of claim 5, wherein: The distance adjusting assembly further includes a limiting part, the limiting part includes a limiting seat, a limiting screw, a handle and a contact part, the limiting seat is installed on the distance adjusting base, the limiting screw is screwed on the distance adjusting base, and the handle and the contact part are respectively installed on the two ends of the limiting screw.