Material multi-edge dyeing device

Abstract

The utility model belongs to the technical field of workpiece edge dyeing equipment, and discloses a material multi-edge dyeing device. The device comprises a positioning and locking mechanism, a plurality of multilateral dyeing mechanisms and a pedestal, the positioning and locking mechanism and the multilateral dyeing mechanisms are connected with the pedestal, workpieces to be subjected to edge dyeing can be placed on the pedestal, and the multilateral dyeing mechanisms can perform edge dyeing operation on the side edges of the workpieces to be subjected to edge dyeing. The multiple multilateral dyeing mechanisms are arranged on the pedestal at intervals, and the positioning and locking mechanism can conduct pressing and positioning operation on a workpiece to be subjected to edge dyeing and placed on the pedestal. When the device runs, the locking pneumatic cylinder presses downwards to fix the material, and the dyeing pneumatic cylinder drives the dyeing groove, so that the material and the color saturated sponge filled in the dyeing groove are extruded, and the dyeing purpose is achieved.

Description

Technical Field

[0001] This utility model belongs to the technical field of workpiece edge dyeing equipment, and in particular, a multi-edge dyeing device for materials. Background Technology

[0002] In existing workpiece dyeing technologies, multi-layered fabric products often formed by stamping will have the original color of the middle layer exposed at the cross-section, affecting the local aesthetics and the quality of the final product. When dyeing materials with complex, multi-edge shapes, problems such as inaccurate positioning, uneven dyeing, and complex operations are frequently encountered. Traditional dyeing methods often require manual operation, which is not only inefficient but also makes it difficult to guarantee dyeing quality. This is especially true when dyeing materials with multiple edges, as the irregular shape and complexity of the edges make the dyeing process even more challenging.

[0003] Furthermore, existing dyeing equipment often lacks flexibility and scalability, making it unable to adapt to materials of different shapes and sizes. This necessitates frequent replacement of dyeing equipment or adjustment of process parameters during production, thereby increasing production and time costs.

[0004] Therefore, there is an urgent need for a related device that can overcome the shortcomings of existing technologies. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a material multi-edge dyeing device.

[0006] The technical solution adopted by this utility model to solve its technical problem is:

[0007] A multi-edge dyeing device for materials includes a positioning and locking mechanism, a plurality of multi-edge dyeing mechanisms, and a platform. The positioning and locking mechanism and the multi-edge dyeing mechanisms are all connected to the platform. The platform can hold workpieces to be edge dyed. The multi-edge dyeing mechanisms can perform edge dyeing operations on the sides of the workpieces to be edge dyed. The multiple multi-edge dyeing mechanisms are spaced apart on the platform. The positioning and locking mechanism can clamp and position the workpieces to be edge dyed placed on the platform.

[0008] Furthermore, the positioning and locking mechanism includes a locking pneumatic cylinder, a locking plate, and a support frame. The support frame is mounted on a base and includes a horizontal section arranged in a horizontal direction and a vertical section arranged in a vertical direction. The bottom of the vertical section is connected to the base, and the bottom of one longitudinal side of the horizontal section is connected to the top of the vertical section. Multiple guide holes are integrally formed on the horizontal section, and guide posts are coaxially and movably connected within these guide holes. The guide posts are arranged in a vertical direction, and their bottoms are vertically fixed to the locking plate. The locking pneumatic cylinder is connected to the horizontal section, and its output end is arranged in a vertical direction. The locking plate is vertically connected to the output end of the pneumatic cylinder, and is arranged in a horizontal direction. The locking plate is connected to the pneumatic cylinder through multiple guide holes and guide posts. The output end of the pneumatic cylinder can drive the locking plate to move up and down in a vertical direction. The locking pneumatic cylinder provides the power for the locking plate to move up and down, enabling the workpiece to be positioned and locked on the base by the positioning and locking mechanism.

[0009] The multi-sided dyeing mechanism includes an edge dyer, a dye tube, a sliding guide rail, a slider, a dyeing pneumatic cylinder, and a dyeing groove. The sliding guide rail is perpendicular to the edge dyer, and two sliding guide rails are symmetrically arranged along a direction perpendicular to the edge dyer. The lower part of the sliding guide rail is connected to the base, and the upper part of the sliding guide rail is slidably connected to the slider. The slider can slide back and forth along the sliding guide rail and is perpendicularly connected to the lower part of the edge dyer. The upper middle part of the edge dyer integrally forms a dyeing groove, and the dye tube is connected to the dyeing groove. The side of the workpiece to be edge dyed can also be detachably engaged in the dyeing groove outside the dye tube. Dye can be introduced into the dye tube, and multiple dye holes are evenly distributed and spaced on the dye tube. The dye in the dye tube can flow out from the dye holes for dyeing operation.

[0010] The dyeing pneumatic cylinder is connected and installed on the base, and the output end of the dyeing pneumatic cylinder is vertically connected to the edge dyeing device. The dyeing pneumatic cylinder can drive the edge dyeing device to move back and forth along the sliding rail through the sliding guide rail and the slider, thereby detachably locking the side of the workpiece to be edge dyed in the dyeing groove outside the dye tube.

[0011] Furthermore, the platform includes a locking positioning fixture, a workpiece balancing fixture, a slot, and a power box. The power box is arranged horizontally and can hold miscellaneous items. The locking positioning fixture is arranged on the power box and is positioned directly below and corresponding to the locking plate. Several workpiece balancing fixtures are provided and are all arranged on the upper surface of the power box. The workpiece balancing fixtures can support the workpiece to be edge-dyed to prevent it from tilting. The slot is arranged on the power box.

[0012] Furthermore, the edge dyer is also provided with a sponge, which is disposed in the groove and wraps around the dye tube.

[0013] Furthermore, the top of the power box is provided with several mounting through holes, which are arranged in an array. The positioning and locking mechanism and the polygonal dyeing mechanism can be detachably connected to the base through the mounting through holes, and their installation positions can be freely changed according to the shape of the workpiece.

[0014] The advantages and positive effects of this utility model are as follows:

[0015] 1. This utility model achieves high-precision positioning and locking of the workpiece through a positioning and locking mechanism. The coordinated design of the locking pneumatic cylinder and the locking buckle plate ensures the stability of the workpiece during the dyeing process, avoiding problems such as uneven dyeing or dyeing failure caused by workpiece movement or shaking.

[0016] 2. The edge dyeing device has dye tubes and dye holes inside the groove, ensuring that the dye can contact and dye the edge of the workpiece. The operation of this device is relatively simple. The operator only needs to place the workpiece on the workpiece balance fixture and start the locking pneumatic cylinder and the dyeing pneumatic cylinder to complete the dyeing work.

[0017] 3. It reduces the labor intensity of workers and improves dyeing efficiency. When this device is running, the locking pneumatic cylinder presses down to fix the material, and the dyeing pneumatic cylinder drives the dyeing groove, causing the material to be squeezed against the color-saturated sponge filled in the dyeing groove to achieve the dyeing purpose. Attached Figure Description

[0018] Figure 1 This is a front view of the structural connection of this utility model;

[0019] Figure 2 for Figure 1 Three-dimensional view of the structural connection of the center positioning locking mechanism;

[0020] Figure 3 for Figure 1 A three-dimensional diagram showing the structural connections of a multi-sided staining mechanism.

[0021] Figure 4 for Figure 1 Three-dimensional view of the structural connection of the central platform;

[0022] Figure 5 for Figure 1 A three-dimensional diagram of the structural connections;

[0023] Figure 6 for Figure 1 A top view of the structural connection on which the workpiece to be edge-dyed is placed on the pedestal (the workpiece to be edge-dyed is placed on the pedestal).

[0024] Figure 7 for Figure 1 Left view schematic diagram of the structural connection;

[0025] Figure 8 for Figure 1 Top view of the structural connection;

[0026] Figure 9 for Figure 8 Left view schematic diagram of the structural connection of the polygonal dyeing mechanism located on the horizontal left side;

[0027] Figure 10 for Figure 8 Right view schematic diagram of the structural connection of the polygonal dyeing mechanism located on the horizontal left side;

[0028] Figure 11 for Figure 8 A three-dimensional diagram showing the structural connection of a multi-sided dyeing mechanism;

[0029] Figure 12 for Figure 9 A top-down view. Detailed Implementation

[0030] The present invention will be further described in detail below with reference to specific embodiments. The following embodiments are only descriptive and not limiting, and should not be used to limit the protection scope of the present invention.

[0031] Unless otherwise specified, the raw materials used in this invention are all commercially available products. Unless otherwise specified, the methods used in this invention are conventional methods in the field. The quantities of all substances used in this invention are conventional usage quantities. Structures and connections not described in detail in this invention can be understood as conventional technical means in the field.

[0032] A multi-edge dyeing device for materials, such as Figures 1 to 12 As shown, the device includes a positioning and locking mechanism 1, several polygonal dyeing mechanisms 2, and a platform 3. The positioning and locking mechanism and the polygonal dyeing mechanisms are all connected to the platform. The platform can hold the workpiece 4 to be edge-dyed. The polygonal dyeing mechanisms can perform edge dyeing operations on the sides of the workpiece to be edge-dyed. The multiple polygonal dyeing mechanisms are spaced apart on the platform. The positioning and locking mechanism can perform a clamping and positioning operation on the workpiece to be edge-dyed placed on the platform.

[0033] In this embodiment, the positioning and locking mechanism includes a locking pneumatic cylinder 11, a locking buckle plate 12, and a support frame. The support frame is mounted on a pedestal and includes a horizontal portion 13 arranged in a horizontal direction and a vertical portion 14 arranged in a vertical direction. The bottom of the vertical portion is connected to the pedestal, and the bottom of one longitudinal side of the horizontal portion is connected to the top of the vertical portion. A plurality of guide holes 121 are integrally formed on the horizontal portion, and guide posts 122 are coaxially and movably connected within the guide holes. The guide posts are arranged in a vertical direction, and their bottoms are vertically fixed to the locking buckle plate. The locking pneumatic cylinder is connected to the horizontal portion, and its output end is arranged in a vertical direction. The locking plates are vertically connected to the output end of the pneumatic cylinder, while the locking plates are horizontally positioned. The locking plates are connected to the pneumatic cylinder via multiple guide holes and guide posts. The output end of the pneumatic cylinder drives the locking plates to move vertically up and down. When the output end of the pneumatic cylinder moves the locking plates downwards to above the platform, it clamps and positions the workpiece to be edge-dyed on the platform, facilitating subsequent side-dyeing operations. During the dyeing operation, the workpiece will not move, ensuring the dyeing effect. The locking pneumatic cylinder provides the power for the locking plates to move up and down, allowing the workpiece to be positioned and locked on the platform by the positioning and locking mechanism.

[0034] The multi-sided dyeing mechanism includes an edge dyer 21, a dye tube 22, a sliding guide rail 23, a slider 24, a dyeing pneumatic cylinder 25, and a dyeing groove 26. The sliding guide rail is set perpendicular to the edge dyer, and two sliding guide rails are symmetrically arranged along a direction perpendicular to the edge dyer. The lower part of the sliding guide rail is connected to the base, and the upper part of the sliding guide rail can be slidably connected to the slider. The slider can slide back and forth along the sliding guide rail. The slider is perpendicularly connected to the lower part of the edge dyer. The upper middle part of the edge dyer integrally forms a dyeing groove, and the dye tube is connected to the dyeing groove. The side of the workpiece to be edge dyed can also be detachably engaged in the dyeing groove outside the dye tube, so that the edge dyer can perform dyeing operation on the side of the workpiece. Dye can be introduced into the dye tube for subsequent dyeing. Multiple dye holes (not shown in the figure) are evenly distributed and spaced on the dye tube, and the dye in the dye tube can flow out from the dye holes to perform the dyeing operation.

[0035] The dyeing pneumatic cylinder is connected and mounted on the base, and the output end of the dyeing pneumatic cylinder is vertically connected to the edge dyeing device. The dyeing pneumatic cylinder can drive the edge dyeing device to move back and forth along the sliding rail through the sliding guide rail and the slider, thereby detachably locking the side of the workpiece to be edge dyed in the dyeing groove outside the dye tube, so that the edge dyeing device can perform dyeing operation on the side of the workpiece. This allows the dyeing pneumatic cylinder to push the variable dyeing mechanism to move on the guide rail to perform dyeing operation, and the dyeing operation will not be offset due to the support of the sliding guide rail.

[0036] In use, the workpiece to be edge-dyed is placed on a platform below the locking pneumatic cylinder. The locking pneumatic cylinder then moves the locking plate downwards until the workpiece is pressed and positioned on the platform. Subsequently, the dyeing pneumatic cylinder pulls the edge dyeing device to move on the sliding guide rail. The dyeing tube inside the dyeing groove of the edge dyeing device is squeezed against the edge of the workpiece, causing the dye inside to be released through the dye through hole, thus completing the dyeing work. After the workpiece is dyed, the locking pneumatic cylinder is closed, and the workpiece is removed from the device by the operator.

[0037] This invention achieves high-precision positioning and locking of the workpiece through a positioning and locking mechanism. The coordinated design of the locking pneumatic cylinder and the locking buckle plate ensures the stability of the workpiece during the dyeing process, avoiding uneven dyeing or dyeing failure caused by workpiece movement or shaking. The edge dyeing device has dye tubes and dye holes inside the groove, ensuring that the dye can contact and dye the edges of the workpiece. The operation of this device is relatively simple; the operator only needs to place the workpiece on the workpiece balancing fixture and activate the locking and dyeing pneumatic cylinders to complete the dyeing work. This reduces the labor intensity of the operator and improves dyeing efficiency. When the device is running, the locking pneumatic cylinder presses down to fix the material, and the dyeing pneumatic cylinder drives the dyeing groove, causing the material to be squeezed against the color-saturated sponge filled in the dyeing groove, achieving the dyeing purpose.

[0038] In this embodiment, the platform includes a locking positioning fixture 31, a workpiece balancing fixture 32, a slot 33, and a power box 34. The power box is arranged horizontally and can hold miscellaneous items, such as stored dyes and electrical boxes. The locking positioning fixture is set on the power box and is positioned directly below and corresponding to the locking plate. Several workpiece balancing fixtures are provided and are all set on the upper surface of the power box. The workpiece balancing fixtures can support the workpiece to be edge-dyed to prevent it from tilting and keep it horizontal, which is convenient for subsequent dyeing operations. The slot is set on the power box and can be used to pass through pipes, cables, etc. The miscellaneous items placed in the power box, such as stored dyes, can be transported upward to the edge dyeing machine through the slot and dye pipe. The electrical box can also be electrically connected to other equipment through cables to provide power to the pneumatic cylinder.

[0039] In use, the workpiece to be edge-dyed is placed on the workpiece balance fixture, and then positioned and aligned by the locking positioning fixture. Then, the locking pneumatic cylinder is activated to cause the locking plate to fall. The locking plate and the locking positioning fixture cooperate to lock the workpiece. Subsequently, the dyeing pneumatic cylinder pushes the edge dyeing device to move on the sliding guide rail. The dyeing tube inside the groove of the edge dyeing device is squeezed against the edge of the workpiece, causing the dye inside to be released through tiny pinholes, thus completing the dyeing work. After the workpiece is dyed, the locking pneumatic cylinder is closed, and the workpiece is removed from the device by the operator.

[0040] This invention achieves high-precision positioning and locking of the workpiece through a positioning and locking mechanism. The coordinated design of the locking pneumatic cylinder and the locking buckle plate ensures the stability of the workpiece during the dyeing process, avoiding uneven dyeing or dyeing failure caused by workpiece movement or shaking. The edge dyeing device has dye tubes and dye holes inside the groove, ensuring that the dye can contact and dye the edges of the workpiece. The operation of this device is relatively simple. The operator only needs to place the workpiece on the workpiece balance fixture, align it using the locking positioning fixture, and then activate the locking and dyeing pneumatic cylinders to complete the dyeing work. This reduces the labor intensity of the operator and improves dyeing efficiency. The equipment uses contour positioning blocks on the platform for positioning. During operation, the upper pressure cylinder presses down to fix the material, while the cylinders on both sides and the front drive the color tank, causing the material to be squeezed against the color-saturated sponge filled in the color tank, achieving the dyeing purpose.

[0041] In this embodiment, the edge dyeing device is further provided with a sponge (not shown in the figure), which is disposed within the groove and wraps around the dye tube. The addition of the sponge increases the dyeing area and the uniformity of dyeing, allowing for more thorough dyeing and improving work efficiency.

[0042] In this embodiment, the top of the power box is provided with several mounting through holes (not shown in the figure). These mounting through holes are arranged in an array, allowing the positioning locking mechanism and the polygonal dyeing mechanism to be detachably connected to the base through the mounting through holes. Furthermore, the mounting position can be freely changed according to the shape of the workpiece, greatly improving the expandability of the device.

[0043] Although embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will understand that various substitutions, variations, and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments.

Claims

1. A material multi-edge dyeing apparatus, characterized by: The device comprises a positioning locking mechanism, a plurality of multi-edge dyeing mechanisms and a pedestal, the positioning locking mechanism and the multi-edge dyeing mechanisms are arranged on the pedestal, the pedestal can place the workpiece to be edge dyed, the multi-edge dyeing mechanism can perform edge dyeing operation on the side of the workpiece to be edge dyed, the plurality of multi-edge dyeing mechanisms are arranged on the pedestal at intervals, and the positioning locking mechanism can perform pressing positioning operation on the workpiece to be edge dyed placed on the pedestal.

2. The material multi-edge dyeing apparatus according to claim 1, characterized in that: The positioning locking mechanism comprises a locking pneumatic cylinder, a locking buckle plate and a support frame, the support frame is arranged on the pedestal, the support frame comprises a horizontal part arranged in the horizontal direction and a vertical part arranged in the vertical direction, the bottom of the vertical part is arranged in connection with the pedestal, the bottom of the longitudinal side of the horizontal part is arranged in connection with the top of the vertical part, a plurality of guide holes are integrally formed on the horizontal part, a guide column is coaxially and movably arranged in the guide hole, the guide column is arranged in the vertical direction, the bottom of the guide column is vertically fixed with the locking buckle plate, the locking pneumatic cylinder is arranged on the horizontal part, the output end of the locking pneumatic cylinder is arranged in the vertical direction, the locking buckle plate is vertically arranged on the output end of the pneumatic cylinder, the locking buckle plate is arranged in the horizontal direction, the locking buckle plate is arranged in connection with the pneumatic cylinder through the plurality of guide holes and the guide column, and the output end of the pneumatic cylinder can drive the locking buckle plate to move up and down in the vertical direction. The multi-edge dyeing mechanism comprises an edge dyeing device, a dye tube, a sliding guide rail, a sliding block, a dyeing pneumatic cylinder and a dyeing groove, the sliding guide rail is arranged vertically to the edge dyeing device, two sliding guide rails are symmetrically arranged in the direction perpendicular to the edge dyeing device, the lower part of the sliding guide rail is arranged in connection with the pedestal, the upper part of the sliding guide rail can be arranged in sliding connection with the sliding block, the sliding block can be arranged to slide back and forth along the sliding guide rail, the sliding block is arranged in vertical connection with the lower part of the edge dyeing device, the dyeing groove is integrally formed in the middle upper part of the edge dyeing device, the dye tube is arranged in the dyeing groove, and the side of the workpiece to be edge dyed can be detachably clamped in the dyeing groove outside the dye tube; the dye tube can be filled with dye, a plurality of dye holes are uniformly and intermittently arranged on the dye tube, and the dye in the dye tube can flow out from the dye holes to perform dyeing operation. The dyeing pneumatic cylinder is arranged on the pedestal, and the output end of the dyeing pneumatic cylinder is arranged in vertical connection with the edge dyeing device, the dyeing pneumatic cylinder can drive the edge dyeing device to move back and forth along the sliding guide rail through the sliding guide rail and the sliding block, and then the side of the workpiece to be edge dyed can be detachably clamped in the dyeing groove outside the dye tube.

3. The material multi-edge dyeing apparatus according to claim 1, characterized in that: The pedestal comprises a locking positioning clamp, a workpiece balancing clamp, a slot hole and a power box, the power box is arranged in the horizontal direction, the power box can contain sundries, the locking positioning clamp is arranged on the power box and below the locking buckle plate and corresponds to the locking buckle plate, the workpiece balancing clamp is arranged in a plurality of parts and on the upper surface of the power box, the workpiece balancing clamp can support the workpiece to be edge dyed to prevent the workpiece from tilting, and the slot hole is arranged on the power box.

4. The material multi-edge dyeing apparatus according to claim 2, characterized in that: The edge dyeing device is further provided with a sponge, and the sponge is arranged in the groove and wraps the dye tube.

5. The material multi-edge dyeing apparatus according to claim 3, characterized in that: The top of the power box is provided with a plurality of mounting through holes which are arrayed and distributed, and a positioning locking mechanism and a multi-edge dyeing mechanism can be detachably connected with the pedestal through the mounting through holes, and the installation position can be freely changed according to the shape of the workpiece.

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