Automatic feeding, putting, separating and gluing device for fasteners
By designing an automatic feeding and gluing device for fasteners, the problem of separating and fixing the position of fasteners during the gluing process in mass production was solved, realizing the automation and standardization of the gluing process for fasteners.
Patent Information
- Application Number
- CN202422021217.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-08-19
AI Technical Summary
In mass production of fasteners, the adhesive application process requires individual separation and fixed positioning to avoid interference between fasteners and ensure uniform adhesive application. However, existing technologies struggle to automate and standardize this process.
An automatic fastener feeding, dispensing, and gluing device was designed, including a vibratory plate, a discharge track, a rotary table, and a gluing mechanism. The device achieves the individual separation and uniform positioning of fasteners through the separation and adjustment mechanisms, and enhances the gluing effect by using a preheating tube and a blower.
It realizes the fully automated feeding, separation, placement and gluing process of fasteners, ensuring the uniformity of the position of each fastener and improving the standardization effect and efficiency of gluing.
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Figure CN223733181U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fastener production equipment technology, specifically to an automatic fastener feeding, dispensing, and gluing device. Background Technology
[0002] The chemical adhesives used on fasteners and screws are usually called fastening adhesives or anaerobic sealants. These adhesives are primarily used to ensure that screws do not come loose during operation.
[0003] During the gluing process, the fasteners are conveyed to the transmission track by feeding devices such as vibratory feeders, and then transported in a single row to the glue spraying device to spray chemical glue, which covers the threaded part of the fasteners.
[0004] The problem with the existing technology is that fasteners are small parts produced in large quantities. During the conveying and gluing process, the dense fasteners need to be separated one by one in order to fully apply the glue to the separated fasteners and avoid interference between the fasteners, which would hinder the gluing of each other.
[0005] At the same time, in order to standardize the glue application process, it is necessary to ensure that the positional relationship between each fastener and the glue spraying mechanism is fixed during glue application, so as to ensure a uniform glue application effect.
[0006] Therefore, it is necessary to design a device that automatically delivers and separates fasteners, so that fasteners are coated with glue one by one and uniformly to achieve a standardized effect. Utility Model Content
[0007] To address the shortcomings of the aforementioned technologies, this invention provides an automatic fastener feeding, dispensing, and gluing device.
[0008] A further feature of this invention is an automatic fastener feeding and dispensing adhesive applicator, comprising a vibratory feeder, a discharge track, a rotary table, and a spraying mechanism. Several magnetic bases are evenly distributed around the center point on the rotary table surface. One end of the discharge track is connected to the vibratory feeder, and the other end extends vertically above the rotational trajectory of the magnetic bases. The discharge track has a groove adapted to the nut contour of the fastener. The groove has a T-shaped cross-section and an opening for the threaded shaft of the fastener to extend out.
[0009] The discharge track is close to one end of the magnetic base, and two sets of separation mechanisms are symmetrically arranged on both sides of the opening, each set of separation mechanisms includes a mounting seat, a driving cylinder, a piston rod, a push plate and a plug rod; the mounting seat includes an intercepting end and a mounting end, a plug hole facing the fastener is arranged on the side surface of the intercepting end, and the plug rod is slidingly matched through the plug hole; the driving cylinder is fixedly arranged on the mounting end, one end of the piston rod is linked with the driving cylinder, and the other end is connected with the push plate, the push plate is connected with the plug rod, and the driving cylinder drives the plug rod to slide into the gap between adjacent fasteners or exit the gap between adjacent fasteners;
[0010] The two plug rods of the two sets of separation mechanisms are alternately slid into and out of the front side gap and the rear side gap in the same fastener transmission direction along the fastener transmission direction;
[0011] The rotating table steps and turns, and the magnetic base receives and adsorbs the fasteners discharged one by one by the two sets of separation mechanisms, and conveys the fasteners to the glue spraying mechanism.
[0012] By adopting the technical scheme, as shown in the description and the drawings, Figure 2 The two sets of separation mechanisms symmetrically arranged on both sides of the discharge track opening use the alternate operation of the two sets of driving cylinders to push the two plug rods to alternately insert into the front side gap (first gap) of the transmission direction of the fastener at the end of the discharge side of the discharge track and the gap (second gap) between the fasteners adjacent to the rear side of the transmission direction;
[0013] Figure 2 For the state that one plug rod slides into the gap between the fasteners adjacent to the rear side of the transmission direction, in this state, the sliding plug rod (hereinafter referred to as the second plug rod) intercepts the second fastener at the end of the discharge side, and also forms the effect of intercepting the subsequent fastener, in this state, the plug rod (hereinafter referred to as the first plug rod) at the transmission front side of the fastener at the end is in an exit state, that is, the fastener at the end is no longer intercepted, so that it can slide out to the vertical upper side of the magnetic base along the discharge track, and then the magnetic base adsorbs the fastener to complete the material receiving.
[0014] Then Figure 2 The two plug rods alternate in operation, that is, the second plug rod that originally slides out exits, and the first plug rod that originally exits slides in, at this time, the second fastener that originally is at the end is no longer intercepted by the second plug rod and can continue to slide until it is intercepted by the first plug rod and becomes the fastener at the end.
[0015] Then the two sets of separation mechanisms operate according to the above-mentioned cycle, cooperate with the stepping operation of the rotating table, and discharge the adjacent fasteners from the vibration disc one by one, and then separate and discharge the fasteners to each magnetic base, and then the rotating table conveys the fasteners to the glue spraying mechanism for gluing.
[0016] The utility model discloses a further setting: be provided with adjusting mechanism between glue spraying mechanism and discharge track, and this adjusting mechanism includes carousel and the drive element of drive carousel per revolution, the outer periphery surface of carousel and the outer periphery surface friction fit of fastener of magnetic base upper fastener, and the drive fastener center coincides with the center of magnetic base.
[0017] Adopt the technical scheme, and the fastener on each magnetic base is not unified in relative position, so through the adjusting mechanism of design, utilize preset carousel position, and the spacing of carousel center distance magnetic base center is equal to the radius of carousel plus fastener radius, so that the fastener of each position is not unified, and when meeting the outer periphery surface of carousel, through the friction fit of rolling, guide fastener to move to the position of magnetic base center coincides, to reach the purpose that each fastener position is relatively unified.
[0018] The utility model discloses a further setting: be provided with preheating pipe between adjusting mechanism and glue spraying mechanism, and the preheating pipe is provided with the arc slot of with the motion trail of magnetic base, and the width of arc slot is adapted with fastener diameter.
[0019] Adopt the technical scheme, and the fastener on magnetic base is heated through preheating pipe, to improve the effect of spraying glue.
[0020] The utility model discloses a further setting: glue spraying mechanism is provided with air blower, air scoop to the rear side of fastener transmission direction, and the air scoop is corresponding fastener output cooling air on magnetic base.
[0021] Adopt the technical scheme, and the cooling air of air scoop output accelerates the cooling solidification of chemical glue on fastener, to facilitate subsequent processing.
[0022] The utility model discloses a further setting: be provided with sensing assembly between preheating pipe and carousel, and the sensing assembly is close to fastener on magnetic base.
[0023] Adopt the technical scheme, and the number of fastener is calculated further.
[0024] The utility model discloses the beneficial effect: through the design of vibration dish, discharge track, rotating platform and glue spraying mechanism, realize the numerous disordered fastener guide to discharge track through vibration dish, and the alternative operation of two groups of separation mechanism, realize fastener one by one separation, and throw to rotating platform, to form fastener full -automatic feeding, separation, throw, glue coating process. ACCURACY OF DRAWINGS
[0025] Figure 1 For the structure of the utility model embodiment Figure 1 ;
[0026] Figure 2 For Figure 1Enlarged view at A
[0027] Figure 3 The structure of the embodiment of the utility model Figure 2 .
[0028] Wherein, 1 - discharge rail, 11 - chute, 12 - opening, 2 - rotary table, 21 - magnetic base, 3 - glue spraying mechanism, 4 - separation mechanism, 41 - mounting seat, 42 - drive cylinder, 43 - piston rod, 44 - push plate, 45 - first gap, 46 - second gap, 47 - first inserting rod, 48 - second inserting rod, 5 - fastener, 6 - rotary disc, 7 - sensing assembly, 8 - preheating tube, 81 - arc slot, 9 - air blower, air inlet shroud.
[0029] In order to better illustrate the embodiment, some components in the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product, and in addition, the drawings are only used for illustrative purposes and cannot be understood as a limitation of the patent. DETAILED DESCRIPTION
[0030] In order to make the technical scheme of the present application and its advantages clearer, the technical scheme of the present application will be further clearly and completely described in detail below in conjunction with the drawings. It should be understood that the specific embodiments described herein are only part of the embodiments of the present application, and are only used to explain the present application, but not to limit the present application. It should be noted that, in order to facilitate description, only parts related to the present application are shown in the drawings, and other related parts can be referred to the usual design. In the case of no conflict, the embodiments in the present application and the technical features in the embodiments can be combined to obtain new embodiments.
[0031] The utility model will be described in detail in conjunction with the drawings, as shown in Figures 1-3 ,
[0032] Fastener 5 automatic feeding and putting separation glue coating device, including vibration disc, discharge rail 1, rotary table 2 and glue spraying mechanism 3, the rotary table 2 table face is provided with a plurality of magnetic bases 21 around the center point equidistribution;The discharge rail 1 one end is communicated with vibration disc, and the other end extends to the vertical above the orbit track of magnetic base 21, and the discharge rail 1 is provided with the chute 11 matched with the screw cap profile of fastener 5, and the cross section of the chute 11 is T-shaped, and is provided with the opening 12 for the threaded shaft part of fastener 5 to extend out;
[0033] The discharge track 1 is close to one end of the magnetic base 21, and two sets of separation mechanisms 4 are symmetrically arranged on both sides of the opening 12, each of which includes a mounting seat 41, a driving cylinder 42, a piston rod 43, a push plate 44 and a plug rod; the mounting seat 41 includes an intercepting end and a mounting end, a plug hole 411 is formed in the side surface of the intercepting end and faces the fastener 5, and the plug rod is slidably connected through the plug hole 411; the driving cylinder 42 is fixedly arranged on the mounting end, one end of the piston rod 43 is connected with the driving cylinder 42, and the other end is connected with the push plate 44, the push plate 44 is connected with the plug rod, and the driving cylinder 42 drives the plug rod to slide into the gap between adjacent fasteners 5 or exit from the gap between adjacent fasteners 5;
[0034] The two plug rods of the two sets of separation mechanisms 4 are alternately slid into and out of the front side gap and the rear side gap in the same fastener 5 transmission direction along the fastener 5 transmission direction;
[0035] The rotating table 2 steps and turns and is connected with the two sets of separation mechanisms 4 to operate, the magnetic base 21 receives and adsorbs the fasteners 5 discharged one by one by the two sets of separation mechanisms 4 from the discharge track 1 and conveys them to the glue spraying mechanism 3.
[0036] As shown in the description Figure 2 The two sets of separation mechanisms 4 symmetrically arranged on both sides of the opening 12 of the discharge track 1 are driven by the two sets of driving cylinders 42 to alternately slide into the front side gap (first gap 45) of the transmission direction of the fastener 5 at the end of the discharge side of the discharge track 1 and the gap (second gap 46) between the fasteners 5 adjacent to the rear side of the transmission direction;
[0037] Figure 2 For a state in which a plug rod slides into the gap between the fasteners 5 adjacent to the rear side of the transmission direction, in this state, the sliding plug rod (hereinafter referred to as the second plug rod 48) intercepts the second fastener 5 at the end of the discharge side, and also forms the effect of intercepting the subsequent fastener 5, in this state, the plug rod (hereinafter referred to as the first plug rod 47) at the front side of the transmission of the fastener 5 at the end is in an exit state, that is, the fastener 5 at the end is no longer intercepted, so that it can slide out to the vertical above the magnetic base 21 along the discharge track 1, and then the magnetic base 21 adsorbs the fastener 5 to complete the material receiving.
[0038] Then Figure 2 The two plug rods are alternately operated, that is, the second plug rod that slides in is withdrawn, and the first plug rod that is originally withdrawn slides in, at this time, the second fastener 5 at the end is no longer intercepted by the second plug rod and can continue to slide until it is intercepted by the first plug rod and becomes the fastener 5 at the end.
[0039] Then two groups of separation mechanism 4 according to the above-mentioned cycle operation, with the step of rotating table 2 carrying, the vibration disc guide out of a column of adjacent fastener 5, one by one separation, put into each magnetic base 21, by rotating table 2 one by one to the glue spraying mechanism 3 place glue.
[0040] The glue spraying mechanism 3 and the discharge track 1 between the adjustment mechanism, the adjustment mechanism includes a rotating disc 6 and the driving element of driving rotating disc 6 rotation, the rotating disc 6 outer circumferential surface and the outer circumferential surface of the friction fit of the fastener 5 on the magnetic base 21, drive fastener 5 circle center and magnetic base 21 circle center coincident.
[0041] The fastener 5 on each magnetic base 21 is not uniform in relative position, so through the design of the adjustment mechanism, the preset rotating disc 6 position is used, the distance between the rotating disc 6 circle center and the magnetic base 21 circle center is equal to the rotating disc 6 radius plus the fastener 5 radius, so that each position of the fastener 5 is not uniform, and the fastener 5 is guided to move to the position coincident with the magnetic base 21 circle center through the friction fit when meeting the rotating disc 6 outer circumferential surface, so as to achieve the purpose of the relative uniformity of each fastener 5 position.
[0042] The adjustment mechanism and the glue spraying mechanism 3 between the preheating pipe 8, the preheating pipe 8 is provided with an arc slot 81 matched with the movement track of the magnetic base 21, and the width of the arc slot 81 is matched with the diameter of the fastener 5.
[0043] The fastener 5 on the magnetic base 21 is heated by the preheating pipe, so as to improve the glue spraying effect.
[0044] The glue spraying mechanism 3 is provided with an air blower and an air guide cover 9 at the rear side relative to the transmission direction of the fastener 5, and the air guide cover outputs cooling air corresponding to the fastener 5 on the magnetic base 21.
[0045] The cooling air output by the air blower and the air guide cover 9 accelerates the cooling and solidification of the chemical glue on the fastener 5, so as to facilitate subsequent processing.
[0046] Through the design of the vibration disc, the discharge track 1, the rotating table 2 and the glue spraying mechanism 3, the vibration disc guides a plurality of disordered fasteners 5 to the discharge track 1, and the two groups of separation mechanism 4 alternately operate, the fastener 5 is separated and put into the rotating table 2 one by one, so as to form the fastener 5 full-automatic feeding, separation, putting and gluing process.
[0047] The preheating pipe 8 and the rotating disc 6 are provided with a sensing assembly 7, and the sensing assembly 7 is adjacent to the fastener 5 on the magnetic base 21.
[0048] The number of fasteners 5 is further calculated.
[0049] The technical scheme of the present application has been described in combination with the preferred embodiments shown in the drawings, and it should be understood by those skilled in the art that the protection scope of the present application is obviously not limited to these specific embodiments, and those skilled in the art can make equivalent changes or replacements to the related technical features without departing from the principles of the present application, and the technical schemes after the changes or replacements will fall within the protection scope of the present application.
Claims
1. An automatic feeding, placing and separating glue coating device for fasteners, characterized in that: Including vibration disc, discharge track, rotating table and glue spraying mechanism, the rotating table face is equally divided around the center point and is provided with a plurality of magnetic bases, the discharge track is communicated with the vibration disc at one end and extends to the vertical above the magnetic base orbit at the other end, the discharge track is provided with a sliding groove matched with the nut contour of the fastener, the sliding groove is T-shaped in cross section and is provided with an opening for the threaded shaft of the fastener to extend out; The discharge track is provided with two groups of separation mechanisms symmetrically arranged on both sides of the opening at the end close to the magnetic base, the two groups of separation mechanisms each include a mounting seat, a drive cylinder, a piston rod, a push plate and a plug rod, the mounting seat includes an intercepting end and a mounting end, the side surface of the intercepting end is provided with a plug hole facing the fastener, the plug rod is slidingly fitted through the plug hole, the drive cylinder is fixedly arranged on the mounting end, one end of the piston rod is linked with the drive cylinder and the other end is connected with the push plate, the push plate is connected with the plug rod, and the drive cylinder drives the plug rod to slide into the gap between adjacent fasteners or exit the gap between adjacent fasteners. The two plug rods of the two groups of separation mechanisms are alternately slid into and out of the front and rear gaps in the same fastener transmission direction along the fastener transmission direction; The rotating table steps and turns and is linked with the two groups of separation mechanisms, the magnetic base receives and adsorbs the fasteners discharged one by one by the two groups of separation mechanisms and conveys them to the glue spraying mechanism.
2. The automatic feeding, dispensing and separating gluing device for fasteners according to claim 1, characterized in that: The adjustment mechanism is arranged between the glue spraying mechanism and the discharge track, the adjustment mechanism includes a rotating disc and a drive element driving the rotating disc to turn, the outer periphery of the rotating disc is rolling frictionally matched with the outer periphery of the fastener on the magnetic base, and the center of the fastener is driven to coincide with the center of the magnetic base.
3. The automatic feeding, dispensing and separating gluing device for fasteners according to claim 2, characterized in that: The preheating pipe is arranged between the adjustment mechanism and the glue spraying mechanism, the preheating pipe is provided with an arc-shaped groove matched with the movement track of the magnetic base, and the width of the arc-shaped groove is matched with the diameter of the fastener.
4. The automatic feeding, dispensing and separating gluing device for fasteners according to claim 3, characterized in that: The glue spraying mechanism is provided with an air blower and an air inlet cover on the rear side relative to the fastener transmission direction, the air inlet cover outputs cooling air corresponding to the fastener on the magnetic base.
5. The automatic feeding, dispensing and separating gluing device for fasteners according to claim 4, characterized in that: A sensing assembly is arranged between the preheating pipe and the rotating disc, and the sensing assembly is adjacent to the fastener on the magnetic base.