Soil biochar mixing mechanism for soil remediation
The soil biochar mixing mechanism, which integrates crushing and material control components, solves the problem of existing equipment lacking pre-crushing and quantitative feeding, achieving efficient material crushing and quantitative feeding, simplifying process steps, and improving work efficiency.
Patent Information
- Application Number
- CN202520229781.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-13
AI Technical Summary
Existing biochar mixing equipment lacks a pre-crushing function, which increases the number of process steps, affects work efficiency, and makes it impossible to achieve quantitative feeding.
A soil biochar mixing mechanism was designed, which integrates crushing and material control components. The crushing roller is driven by a motor to crush the material, and the material control toothed disc realizes quantitative feeding, reducing process steps and ensuring accurate feeding.
It achieves efficient crushing and quantitative feeding of materials, simplifies the process flow, and improves work efficiency and mixing effect.
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Figure CN223733522U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to soil remediation technical field, concretely is a kind of soil biochar mixing mechanism for soil remediation. BACKGROUND
[0002] Soil remediation refers to the process of using physical, chemical or biological methods to treat contaminated soil to reduce or eliminate harmful substances in the soil, restore it to a state close to that before contamination, or make the soil environment quality reach a level of safe use. This process aims to improve soil structure, fertility and biological activity, ensure soil environmental safety, maintain ecological balance, protect human health and promote sustainable use of land resources.
[0003] Biochar is a kind of carbon-rich material obtained by pyrolysis of biomass (such as agricultural waste, forestry residues, etc.) under anaerobic conditions. The porous structure of biochar helps to improve soil aeration and water retention capacity, thus improving soil structure. Biochar has high carbon content, which can stably increase soil organic matter content for a long time. Biochar has alkalinity, which can neutralize soil acidity and improve soil pH value, which is particularly beneficial for acid soil
[0004] The existing biochar mixing equipment only has simple stirring function, and usually mixes biochar with other soil remediation materials or soil itself to repair the soil. In order to ensure the mixing effect, the material needs to be pre-crushed, and then collected from the crushing equipment and transferred to the mixing equipment, which increases the process steps, affects the work efficiency, and also cannot perform quantitative feeding. Therefore, a soil biochar mixing mechanism for soil remediation is proposed to solve the above problems. UTILITY MODEL CONTENT
[0005] In view of the deficiencies of the prior art, the utility model provides a soil biochar mixing mechanism for soil remediation, which has the advantages of realizing material crushing, reducing process steps, and quantitative feeding, solves the problems of pre-crushing the material, collecting it from the crushing equipment and transferring it to the mixing equipment, increasing the process steps, affecting the work efficiency, and also unable to perform quantitative feeding.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: a soil biochar mixing mechanism for soil remediation, comprising a shell, a first motor, a stirring shaft and a feeding pipe, the first motor is installed at the top of the shell, the output shaft of the first motor penetrates the shell and is fixedly connected with the stirring shaft, the feeding pipe is communicated with the bottom of the shell,
[0007] The top of the shell is provided with a crushing assembly, which is used for crushing the material, and is convenient for subsequent mixing;
[0008] The inside of the shell is provided with a material control assembly, the top of the material control assembly is communicated with the crushing assembly, and the crushing assembly is used for controlling the input amount of the crushed material.
[0009] Further, the crushing assembly comprises a box, a second motor, a crushing roller, a gear and a discharge pipe, wherein,
[0010] The box is fixedly installed above the shell;
[0011] The second motor is fixedly installed on the surface of the shell, and the output shaft thereof penetrates and extends into the inside of the box;
[0012] The crushing roller is two in number, and the two ends thereof are rotatably connected to the two sides of the box, and one of the crushing rollers is fixedly connected to the output shaft of the second motor;
[0013] The gear is two in number, and the two gears are fixedly connected to the surfaces of the rotating shafts of the crushing rollers, and the two gears are meshed with each other;
[0014] The discharge pipe is located below the box, the top end thereof is communicated with the inside of the box, and the bottom end thereof extends into the inside of the shell.
[0015] Further, the material control assembly comprises a discharge bin, a limiting piece, a material control toothed disc, a mounting plate, a third motor and a transmission disc, wherein,
[0016] The discharge bin is fixedly connected to the inner top wall of the shell at the top, and the inside thereof is communicated with the discharge pipe;
[0017] The limiting piece is two in number and is symmetrically distributed about the discharge bin as an axis;
[0018] The material control toothed disc is attached to the bottom of the discharge bin, and the side surface thereof is attached to the inner side of the limiting piece;
[0019] The mounting plate is fixedly connected to the inner wall of the shell;
[0020] The third motor is fixedly installed at the bottom of the mounting plate;
[0021] The transmission disc is fixedly connected to the output shaft of the third motor at the shaft center thereof, the surface of the transmission disc is provided with a clamping tooth, and the transmission disc is meshed with the material control toothed disc.
[0022] Further, the inner wall of the box and located at the two sides of the crushing roller is fixedly connected with a baffle, and the rotating shaft of the crushing roller penetrates the baffle and is rotatably connected to the inner wall of the box, so as to prevent the material from leaking from the two sides of the crushing roller and failing to be effectively crushed when the material is crushed.
[0023] Further, the top of the box is provided with a feeding port, the feeding port is located above the meshing position of the two crushing rollers, and the size of the feeding port is smaller than the length and width of the two crushing rollers, so as to ensure that the material enters from the feeding port and falls between the two crushing rollers, thereby facilitating crushing.
[0024] Further, the bottom of the discharge bin is provided with a plurality of discharge ports which are distributed in a ring shape around the axis of the discharge bin, so that the material in the discharge bin can be discharged through the discharge ports.
[0025] Further, one side of the material control tooth disc is provided with a clamping tooth, and the inside of the material control tooth disc is provided with a discharging port which is matched with the number and size of the discharge ports, so that the material control tooth disc can be rotated through the clamping tooth, and the opening and closing state of the discharge port can be controlled.
[0026] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:
[0027] 1. The soil biochar mixing mechanism for soil remediation, the material is put into the inside of the box from the feeding port, the second motor drives the crushing roller connected thereto to rotate, the meshing of the gear can drive the other crushing roller to rotate, thereby crushing the input material, and the crushed material falls into the inside of the material control assembly through the discharge pipe.
[0028] 2. The soil biochar mixing mechanism for soil remediation, the crushed material falls into the inside of the discharge bin, when the discharging port of the material control tooth disc is misaligned with the discharge port, the discharge port forms a closed state, which can prevent the material from being discharged into the inside of the shell, when it is necessary to control the discharge, the third motor drives the material control tooth disc to rotate, since the material control tooth disc is limited by the limiting piece, the material control tooth disc can be prevented from being separated, since the material control tooth disc is meshed with the transmission disc, the material control tooth disc can be driven to rotate, until the discharging port of the material control tooth disc corresponds to the discharge port, the material will be discharged into the inside of the shell through the discharge port, when the discharging is completed, the third motor is reversed, so that the discharging port and the discharge port are misaligned again to form a closed state, thereby realizing the function of quantitative discharging. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is a sectional view of the utility model structure;
[0030] Figure 2 It is an appearance view of the utility model structure;
[0031] Figure 3 It is a crushing assembly schematic view of the utility model;
[0032] Figure 4 It is a crushing roller structure schematic view of the utility model;
[0033] Figure 5 It is a material control assembly schematic view of the utility model;
[0034] Figure 6 It is the schematic view of the tooth disc structure of the utility model.
[0035] In the figure: 1 shell, 2 first motor, 3 stirring shaft, 4 blanking pipe, 5 crushing assembly, 501 box, 502 second motor, 503 pulverizing roller, 504 gear, 505 discharge pipe, 6 control material assembly, 601 discharge bin, 602 limiting piece, 603 control material tooth disc, 604 mounting plate, 605 third motor, 606 transmission disc. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0037] Please refer to Figures 1 to 6 The soil biochar mixing mechanism for soil remediation in the embodiment comprises a shell 1, a first motor 2, a stirring shaft 3 and a blanking pipe 4. The first motor 2 is installed at the top of the shell 1. The output shaft of the first motor 2 penetrates through the shell 1 and is fixedly connected with the stirring shaft 3. The blanking pipe 4 is in communication with the bottom of the shell 1.
[0038] The top of the shell 1 is provided with a crushing assembly 5. The crushing assembly 5 is used for crushing materials, facilitating subsequent mixing. The crushing assembly 5 comprises a box 501, a second motor 502, a pulverizing roller 503, a gear 504 and a discharge pipe 505. The box 501 is fixedly installed above the shell 1. The second motor 502 is fixedly installed on the surface of the shell 1. The output shaft of the second motor 502 penetrates through and extends into the inside of the box 501. The number of the pulverizing rollers 503 is two. Both ends of the pulverizing rollers 503 are rotatably connected with the two sides of the box 501. One of the pulverizing rollers 503 is fixedly connected with the output shaft of the second motor 502. The number of the gears 504 is two. The gears 504 are fixedly connected with the rotating shaft surfaces of the pulverizing rollers 503 respectively. The two gears 504 are meshed with each other. The discharge pipe 505 is located below the box 501. The top end of the discharge pipe 505 is in communication with the inside of the box 501. The bottom end of the discharge pipe 505 extends into the inside of the shell 1.
[0039] The inner wall of the box body 501 is fixedly connected with baffles on both sides of the crushing roller 503, and the rotating shaft of the crushing roller 503 penetrates the baffle and is rotatably connected with the inner wall of the box body 501, so that the material cannot leak from both sides of the crushing roller 503 during crushing and cannot be effectively crushed. The top of the box body 501 is provided with a feeding port, the feeding port is located above the meshing position of the two crushing rollers 503, and the size of the feeding port is smaller than the length and width of the two crushing rollers 503, so that the material can enter from the feeding port and fall between the two crushing rollers 503, facilitating crushing.
[0040] By putting the material from the feeding port into the inside of the box body 501, the second motor 502 drives the crushing roller 503 connected thereto to rotate, and through the meshing of the gear 504, the other crushing roller 503 can be driven to rotate, so that the input material is crushed, and the crushed material falls into the inside of the material control assembly 6 through the discharge pipe 505.
[0041] The inside of the shell 1 is provided with a material control assembly 6, and the top of the material control assembly 6 is communicated with the crushing assembly 5 and is used for controlling the input amount of the crushed material. The material control assembly 6 comprises a discharge bin 601, a limiting piece 602, a material control toothed disc 603, a mounting plate 604, a third motor 605 and a transmission disc 606, wherein the top of the discharge bin 601 is fixedly connected with the inner top wall of the shell 1, the inside of the discharge bin 601 is communicated with the discharge pipe 505, the bottom of the discharge bin 601 is provided with a plurality of discharge ports, the discharge ports are annularly distributed around the axis of the discharge bin 601, the limiting piece 602 is symmetrically distributed around the axis of the discharge bin 601, the material control toothed disc 603 is attached to the bottom of the discharge bin 601 and the inner side of the limiting piece 602, the material control toothed disc 603 is provided with a clamping tooth on one side, and the inside of the material control toothed disc 603 is provided with a discharging port matching the number and size of the discharge ports, so that the material control toothed disc 603 can be rotated by the clamping tooth and the opening and closing state of the discharge port can be controlled, the mounting plate 604 is fixedly connected with the inner wall of the shell 1, the third motor 605 is fixedly installed on the bottom of the mounting plate 604, the transmission disc 606 is fixedly connected with the output shaft of the third motor 605, the transmission disc 606 is provided with a clamping tooth on the surface, and the transmission disc 606 is meshed with the material control toothed disc 603.
[0042] The crushed material falls into the inside of the discharge bin 601. When the discharge opening of the material control tooth disc 603 is misaligned with the discharge opening, the discharge opening is closed to prevent the material from being discharged into the inside of the shell 1. When it is necessary to control the discharge, the third motor 605 drives the material control tooth disc 603 to rotate. Since the material control tooth disc 603 is limited by the limiting piece 603, the material control tooth disc 603 cannot be separated. Since the material control tooth disc 603 is engaged with the transmission disc 606, the material control tooth disc 603 is driven to rotate until the discharge opening of the material control tooth disc 603 corresponds to the discharge opening. Then the material is discharged into the inside of the shell 1 through the discharge opening. When the material is discharged, the third motor 605 is reversed to misalign the discharge opening of the material control tooth disc 603 with the discharge opening again to close the discharge opening, thereby realizing the quantitative discharge.
[0043] The working principle of the above embodiment is as follows:
[0044] The material is put into the inside of the box 501 through the feeding opening. The second motor 502 drives the crushing roller 503 connected thereto to rotate. The other crushing roller 503 is driven to rotate through the engagement of the gear 504, thereby crushing the material put in. The crushed material falls into the inside of the discharge bin 601 through the discharge pipe 505. When the discharge opening of the material control tooth disc 603 is misaligned with the discharge opening, the discharge opening is closed to prevent the material from being discharged into the inside of the shell 1. When it is necessary to control the discharge, the third motor 605 drives the material control tooth disc 603 to rotate. Since the material control tooth disc 603 is limited by the limiting piece 603, the material control tooth disc 603 cannot be separated. Since the material control tooth disc 603 is engaged with the transmission disc 606, the material control tooth disc 603 is driven to rotate until the discharge opening of the material control tooth disc 603 corresponds to the discharge opening. Then the material is discharged into the inside of the shell 1 through the discharge opening. When the material is discharged, the third motor 605 is reversed to misalign the discharge opening of the material control tooth disc 603 with the discharge opening again to close the discharge opening, thereby realizing the quantitative discharge.
[0045] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises... a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.
[0046] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A soil biochar mixing mechanism for soil remediation, comprising a shell (1), a first motor (2), a stirring shaft (3) and a feeding pipe (4), the first motor (2) is installed on the top of the shell (1), the output shaft of the first motor (2) penetrates through the shell (1) and is fixedly connected with the stirring shaft (3), and the feeding pipe (4) is communicated with the bottom of the shell (1), characterized in that A crushing assembly (5) is arranged on the top of the shell (1), which is used for crushing the material to facilitate subsequent mixing. An internal control assembly (6) is arranged in the shell (1), the top of the control assembly (6) is communicated with the crushing assembly (5), and the control assembly (6) is used for controlling the input amount of the crushed material.
2. The soil biochar mixing mechanism for soil remediation according to claim 1, wherein: The crushing assembly (5) comprises a box (501), a second motor (502), a crushing roller (503), a gear (504) and a discharge pipe (505), wherein, The box (501) is fixedly installed above the shell (1); The second motor (502) is fixedly installed on the surface of the shell (1), and the output shaft thereof penetrates and extends into the inside of the box (501); The crushing roller (503) is two in number and rotatably connected to the two sides of the box (501), and one of the crushing rollers (503) is fixedly connected with the output shaft of the second motor (502); The gear (504) is two in number and fixedly connected with the rotating shaft surface of the crushing roller (503), and the two gears (504) are meshed with each other; The discharge pipe (505) is located below the box (501), the top end thereof is communicated with the inside of the box (501), and the bottom end extends into the inside of the shell (1).
3. The soil biochar mixing mechanism for soil remediation according to claim 1, wherein: The control assembly (6) comprises a discharge bin (601), a limiting piece (602), a control toothed disc (603), a mounting plate (604), a third motor (605) and a transmission disc (606), wherein, The top of the discharge bin (601) is fixedly connected with the inner top wall of the shell (1), and the inside thereof is communicated with the discharge pipe (505); The limiting piece (602) is two in number and symmetrically distributed about the discharge bin (601) as an axis; The control toothed disc (603) is attached to the bottom of the discharge bin (601) and the inner side of the limiting piece (602); The mounting plate (604) is fixedly connected with the inner wall of the shell (1); The third motor (605) is fixedly installed on the bottom of the mounting plate (604); The transmission disc (606) is fixedly connected with the output shaft of the third motor (605), and the surface of the transmission disc (606) is provided with a clamping tooth, and the transmission disc (606) is meshed with the control toothed disc (603).
4. The soil biochar mixing mechanism for soil remediation according to claim 2, wherein: The inner wall of the box (501) and located on the two sides of the crushing roller (503) is fixedly connected with a baffle, and the rotating shaft of the crushing roller (503) penetrates the baffle and is rotatably connected with the inner wall of the box (501).
5. The soil biochar mixing mechanism for soil remediation according to claim 2, wherein: A feeding port is formed in the top of the box (501), the feeding port is located above the meshing position of the two crushing rollers (503), and the size of the feeding port is smaller than the length and width of the two crushing rollers (503).
6. The soil biochar mixing mechanism for soil remediation according to claim 3, wherein: The bottom of the discharge bin (601) is provided with a plurality of discharge ports which are annularly distributed around the axis of the discharge bin (601).
7. The soil biochar mixing mechanism for soil remediation according to claim 6, wherein: The control material tooth disc (603) is provided with a clamping tooth on one side, and a discharge port which is matched with the number and size of the discharge ports is formed in the control material tooth disc (603).