Front tongue plate forming machine

By designing a front tongue plate forming machine and sequentially setting multiple devices along the conveying direction of the plate stiffeners, the automated and continuous production of the front tongue plate was realized, solving the problem of low production efficiency caused by manual loading and unloading and improving production efficiency.

CN223733654UActive Publication Date: 2025-12-30XIAMEN ZHENGLIMING METALLURGICAL MACHINERY
View PDF 0 Cites 2 Cited by

Patent Information

Application Number
CN202423243631.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-30
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

The production process of the front tongue plate requires manual loading and unloading, resulting in low production efficiency and high costs, and making continuous production impossible.

Method used

Design a front tongue plate forming machine, which sequentially sets up a feeding leveling device, a pressing and punching rib device, a punching notch device, a roll forming device, a shearing device, and a front and rear folding head device along the conveying direction of the plate ribs to achieve automated and continuous production.

Benefits of technology

The elimination of manual loading and unloading and switching improves production efficiency, enables continuous production of the front tongue plate, and enhances the continuity and efficiency between equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223733654U_ABST
    Figure CN223733654U_ABST
Patent Text Reader

Abstract

The utility model provides a front lingual plate forming machine. A feeding leveling device, a convex rib pressing and punching device, a notch punching device, a rolling forming device, a shearing device and a front and back folding head device are sequentially arranged in the conveying direction of plate rib pieces. The convex rib pressing and punching device comprises a first pressing die piece and a second pressing die piece which are arranged up and down; the first mold pressing piece moves close to or far away from the second mold pressing piece through the mold pressing driving piece; the first mold pressing piece comprises a first pressing cavity; the second mold pressing piece comprises a second pressing cavity, a pressing piece is movably arranged in the second pressing cavity, and the pressing piece moves from the second pressing cavity to the first pressing cavity through a pressing piece driving piece; the first pressing cavity comprises an inwards-concave cavity with the depth changing in a gradient mode, the height of the pressing piece changes in a gradient mode, a reinforcing rib of the front tongue plate is formed by pressing the pressing piece into the first cavity, and the rib face of the reinforcing rib inclines from the left side to the right side of the front tongue plate from high to low.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to a tailgate pressure roller forming equipment, and more particularly to a front tongue forming machine. Background Technology

[0002] Traditional automotive tailgate load-bearing platforms achieve their load-bearing capacity and stability requirements by using high-strength steel, bending and forming, splicing and welding, and crisscrossing horizontal and vertical ribs. This process involves bending steel plates into the required angles and shapes using a bending machine to form the basic structure of the load-bearing platform.

[0003] The front flap in a car tailgate is a crucial structural component. Its triangular cross-section contributes to its structural strength and stability. The front flap typically employs a hollow design with internal reinforcing ribs to enhance its load-bearing capacity and resistance to deformation. Currently, the manufacturing of the reinforcing ribs and folded edges of the front flap involves different equipment, requiring manual loading and unloading between machines. This process is inconvenient, inefficient, and labor-intensive. The different manufacturing methods prevent the formation of a continuous production process, further contributing to low production efficiency. Summary of the Invention

[0004] This utility model aims to solve the problem that the front tongue plate production line requires manual docking for continuous processing of materials. It provides a front tongue plate forming machine that can form continuous production without the need for manual docking, thereby improving production efficiency.

[0005] To solve the above-mentioned technical problems, this utility model provides a front tongue plate forming machine, which is provided in sequence along the conveying direction of the plate ribs by a feeding leveling device, a pressing and punching rib device, a punching notch device, a roll forming device, a shearing device, and a front and rear folding head device.

[0006] The feeding leveling device is used for leveling the plane of the rib piece; the pressing and punching device is used for pressing and punching the reinforcing ribs on the front tongue plate; the punching notch device is used for punching the notch of the left folded edge of the front tongue plate; the roll forming device is used for bending and rolling the left folded edge of the front tongue plate; the shearing device cuts the rib piece according to the required length of the front tongue plate; the front and rear folding head device is used for bending the front and rear folded edge portions of the front tongue plate.

[0007] The stamping rib device comprises a first stamping die and a second stamping die arranged vertically. The first stamping die moves closer to or further away from the second stamping die via a stamping die drive. The first stamping die includes a first pressing cavity. The second stamping die includes a second pressing cavity, and a pressing member is movably disposed within the second pressing cavity. The pressing member moves from the second pressing cavity to the first pressing cavity via a pressing member drive.

[0008] The first pressure chamber includes a concave cavity with a gradient in depth, the height of the pressure member has a gradient in height, the reinforcing rib of the front tongue plate is formed by the pressure member being pressed into the first chamber, and the rib surface of the reinforcing rib slopes from high to low from the left side to the right side of the front tongue plate.

[0009] The first pressure cavity has a teardrop-shaped cross-section, and the pressure member has a teardrop-shaped cross-section; the reinforcing rib forms a teardrop-shaped cross-section after being pressed.

[0010] In a preferred embodiment, the mold driving component includes a mold cylinder and a first reversing assembly; the pressing component driving component includes a pressing cylinder and a second reversing assembly.

[0011] The first molding component is connected to the first reversing assembly, and the molding component is connected to the second reversing assembly.

[0012] In a preferred embodiment, the notching device includes a first mounting base and a notching mechanism disposed on the left side of the first mounting base; the notching mechanism includes a hydraulic cylinder and a punch.

[0013] In a preferred embodiment, the roll forming apparatus includes a roller pressing group and a roller conveying group; the roller pressing group is arranged on the left side of the frame of the roll forming apparatus, and the roller conveying group is arranged on the right side of the frame;

[0014] The roller pressing group is used for pressing and forming the folded edge portion, and the roller transport group is used for transporting the front tongue plate.

[0015] In a preferred embodiment, the feeding and leveling device includes an upper roller pressing group, a lower roller pressing group, a counting wheel, and a guiding device; the counting wheel records the length of the plate stiffener.

[0016] The rib piece passes between the upper and lower roller pressing groups, which cooperate to flatten the plane of the rib piece; the guiding device is connected to the pressing and punching rib device and is used to guide the rib piece into the pressing and punching rib device.

[0017] The guiding device includes a guiding plate and guiding blocks disposed on both sides of the guiding plate. A second guide slope is provided on the side of the guiding block away from the pressing and punching rib device. The guiding blocks on both sides are slidably mounted on the guiding plate, and the guiding blocks on both sides can move closer to or further away from each other.

[0018] In a preferred embodiment, the shearing device includes a cutter assembly and a second mounting base, wherein the cutter assembly moves relative to the second mounting base in the direction of or against the conveying direction via a cutting drive mechanism;

[0019] The bottom of the cutter assembly is provided with a slide, and the second mounting base is provided with a track, and the slide is slidably mounted on the track.

[0020] In a preferred embodiment, the front and rear folding device includes a support frame and a folding machine disposed within the support frame; the folding machine includes a machine base and folding parts disposed on the front and rear sides of the machine base;

[0021] The machine base is provided with a third mounting base on the left and right sides, and the folding part includes a first pressure plate and a second pressure plate, which are arranged perpendicular to each other.

[0022] The first pressure plate is rotatably connected to the third mounting base via a rotating shaft, and the second pressure plate is connected to a hydraulic cylinder piston rod; the extension and retraction of the hydraulic cylinder piston rod drives the second pressure plate to rotate the first pressure plate around the rotating shaft for bending the flange portion.

[0023] In a preferred embodiment, a first guide slope is provided on the outer side of the first pressure plate; an installation groove is provided on the inner side of the first pressure plate, and several pressure blocks can be detachably installed in the installation groove;

[0024] There is a reserved space between the outermost pressing block in the mounting groove and the side of the mounting groove, and the reserved space makes way for the folded edge portion.

[0025] In a preferred embodiment, a mounting rib is provided at the bottom of the mounting groove, and a positioning groove is provided at the bottom of the pressure block; the positioning groove is positioned and installed with the mounting rib; screw holes are opened on both sides of the mounting rib in the mounting groove, and the pressure block is secured by screws.

[0026] In a preferred embodiment, the machine tool includes a worktable, and the inner side of the first pressure plate abuts against the side of the worktable; two sets of limiting blocks are provided on the left and right sides of the worktable, and the limiting blocks are in limiting cooperation with the left and right sides of the front tongue plate.

[0027] The limiting block is provided with a first sliding groove, and the limiting block is locked to the workbench surface by the first sliding groove and the first bolt; the limiting block can move left and right along the workbench surface by cooperating with the first bolt through the first sliding groove.

[0028] Compared with the prior art, the technical solution of this utility model has the following beneficial effects:

[0029] 1. Along the conveying direction of the ribs, a feeding leveling device, a pressing and punching rib device, a punching notch device, a roll forming device, a shearing device, and a front and rear folding device are set up in sequence to form a continuous production, eliminating the need for manual loading and unloading and improving production efficiency.

[0030] 2. The pressing and punching rib device adopts a first pressing die and a second pressing die arranged vertically. The first pressing die includes a first pressing cavity, and the second pressing die includes a second pressing cavity and a pressing element. By pressing the pressing element in conjunction with the first pressing cavity, a reinforcing rib with a gradient depth and a sloping surface is formed. The cross-section of the reinforcing rib is teardrop-shaped, thus realizing the pressing of irregularly shaped reinforcing ribs.

[0031] 3. By setting up front and rear folding head devices in conjunction with roll forming devices, the bending and deformation of the front tongue plate folding and flanging parts can be automated. The equipment can be connected to achieve continuous batch production.

[0032] 4. The front and rear folding head device is equipped with a folding edge. The folding edge is equipped with a first pressure plate, and the first pressure plate has an installation groove. A removable pressure block is installed in the installation groove, so that there is a reserved space between the pressure block and the side of the installation groove to allow room for the left and right folding edges. This avoids interference with the left and right folding edges during bending, which would affect the bending efficiency and quality. Attached Figure Description

[0033] Figure 1 This is a complete drawing of the front tongue plate forming machine in a preferred embodiment of this utility model;

[0034] Figure 2 This is a complete drawing of the press-punch rib device in a preferred embodiment of the present invention;

[0035] Figure 3 This is a structural diagram of the first pressing die in the pressing and punching device of the present utility model in a preferred embodiment;

[0036] Figure 4 This is a structural diagram of the second pressing die in the pressing and punching device of the present utility model in a preferred embodiment;

[0037] Figure 5 This is a complete drawing of the punching notch device in a preferred embodiment of the present invention;

[0038] Figure 6 This is a structural diagram of the punching notch mechanism in a preferred embodiment of the present invention;

[0039] Figure 7 This is a side view of the roll forming apparatus in a preferred embodiment of the present invention;

[0040] Figure 8 This is an overall view of the shearing device in a preferred embodiment of the present invention;

[0041] Figure 9 This is a complete view of the front and rear folding head device in a preferred embodiment of this utility model;

[0042] Figure 10 This is a structural diagram of the folding machine in a preferred embodiment of the present invention;

[0043] Figure 11 This is a structural diagram of the folded edge component in a preferred embodiment of the present invention;

[0044] Figure 12 This is a structural diagram of the front tongue plate in a preferred embodiment of the present invention;

[0045] Figure 13 This is a structural diagram of the feeding and leveling device in a preferred embodiment of the present invention.

[0046] Explanation of reference numerals in the attached drawings: 1. Feeding and leveling device; 11. Upper roller pressing group; 12. Lower roller pressing group; 13. Counting wheel; 14. Guide plate; 15. Guide block; 16. Second guide slope; 17. Second sliding groove; 18. Second bolt; 2. Pressing and punching rib device; 21. First pressing die; 211. Pressing die drive; 212. First die base; 213. First pressing cavity; 22. Second pressing die; 221. Second die base; 222. Second pressing cavity; 223. Pressing part; 224. Pressing part drive; 23. Pressing die surface; 3. Punching notch device; 31. First mounting base; 32. Punching notch mechanism; 33. Hydraulic cylinder; 34. Punch; 4. Roll forming device; 41. Roller pressing group; 42. Roller transport group; 5. Shearing device; 51. Second mounting base; 52. Cutting knife group Components; 53. Cutting table; 54. Cutting blade assembly; 541. Cutting blade; 542. Cutting drive air rod; 55. Slide; 56. Track; 6. Front and rear folding device; 61. Support frame; 62. Folding machine; 621. Machine base; 622. Third mounting base; 623. Worktable surface; 624. Limiting block; 625. First sliding groove; 626. First bolt; 63. Folding part; 631. First pressure plate; 632. Second pressure plate; 633. Rotating shaft; 634. First guide slope; 635. Mounting groove; 636. Pressure block; 637. Mounting rib; 638. Positioning groove; 639. Screw hole; 64. Hydraulic cylinder piston rod; 65. Reserved space; 7. Front tongue plate; 71. Reinforcing rib; 72. Folding part; 73. Flanged part; 74. Plate rib; 75. Notch. Detailed Implementation

[0047] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0048] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0049] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed", "equipped with", "sleeved / connected", "connected", etc., should be interpreted broadly. For example, "connection" can be a wall-mounted connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0050] refer to Figures 1-13 This embodiment provides a front tongue plate 7 forming machine. Along the conveying direction of the plate rib 74, a feeding leveling device 1, a pressing and punching rib device 2, a punching notch device 3, a roll forming device 4, a shearing device 5, and a front and rear folding head device 6 are arranged in sequence. Each device is automatically driven by a computer control cabinet and a hydraulic control center to realize the pressing and forming of the side rib plate.

[0051] The pressing process of the front tongue plate 7 includes pressing the irregular reinforcing rib 71, pressing the folded edge portion 72 on one side of the left and right sides, and pressing the flanged edge portion 73 on the front and rear sides. The irregular reinforcing rib 71 has a sloping surface and a gradient change in rib depth. The rib surface slopes from high to low from the left side to the right side of the front tongue plate 7, and the folded edge portion 72 is provided on its left side.

[0052] like Figure 1 The feeding and leveling device 1 is equipped with a series of rollers for guiding the reinforcing rib 74 into the processing and conveying process; the pressing and punching rib device 2 is used for pressing the reinforcing rib 71 on the reinforcing rib 74; the punching notch device 3 is used for punching the notch 75 of the folded edge portion 72 of the reinforcing rib 74 to reduce the stress when the reinforcing rib 74 is bent; the roll forming device 4 is used for bending and rolling the folded edge portion 72 of the reinforcing rib 74; the shearing device 5 is used for shearing the reinforcing rib 74, cutting it according to the required length of the front tongue plate 7 to form pieces of the front tongue plate 7; the front and rear folding head device 6 is used for bending the folded edge portion 73 on the front and rear sides of the front tongue plate 7.

[0053] The feeding leveling device 1 provided in this embodiment includes an upper roller pressing group 11 and a lower roller pressing group 12 (e.g., ...). Figure 13The rib 74 passes between the upper roller pressing group 11 and the lower roller pressing group 12. The upper roller pressing group 11 and the lower roller pressing group 12 are equipped with four upper rollers and three lower rollers to flatten the plane of the rib 74, ensuring the flatness of the rib 74 and facilitating the subsequent pressing process of the stamping rib device 2.

[0054] The feeding and leveling device 1 also includes a counting wheel 13 and an infeed device. The counting wheel 13 is used to record the length of the rib piece 74 as it travels, and the infeed device is used to guide the rib piece 74 into the stamping and rib-forming device. The infeed device includes an infeed plate 14 and infeed blocks 15 disposed on both sides of the infeed plate 14. A second guide slope 16 is provided on the side of the infeed block 15 facing away from the stamping and rib-forming device 2. The second guide slope 16 facilitates the infeeding of the rib piece 74 between the upper roller pressing group 11 and the lower roller pressing group 12, and continues to guide it into the stamping and rib-forming device 2 in conjunction with the infeed block 15. The infeed blocks 15 on both sides are slidably mounted on the infeed plate 14. The infeed blocks 15 on both sides can move closer to or further away from each other to adjust the distance between the two infeed blocks 15, which is suitable for feeding and leveling rib pieces 74 of different widths. A second sliding groove 17 is provided on the infeed plate 14. The infeed blocks 15 are installed in the second sliding groove 17 by a second bolt 18. The distance between the two infeed blocks 15 can be adjusted by adjusting the tightness of the second bolt 18.

[0055] The stamping rib device 2 provided in this embodiment includes a first stamping die 21 and a second stamping die 22 arranged vertically. The first stamping die 21 is located above, and the second stamping die 22 is located below. A stamping die driving member 211 is connected to the first stamping die 21. Under the drive of the stamping die driving member 211, the first stamping die 21 moves closer to or away from the second stamping die 22. Figure 2 .

[0056] In the initial state, the first pressing mold 21 moves upward under the drive of the pressing mold drive 211, and there is a clearance between it and the second pressing mold 22. This clearance is used for the input of the rib 74. After the rib 74 is input, it is placed on the pressing surface 23 of the second pressing mold 22. During pressing, the first pressing mold 21 moves downward under the drive of the pressing mold drive 211 and presses the rib 74 to form a pressing mold fixation between the first pressing mold 21 and the second pressing mold 22.

[0057] The first molding component 21 includes a first mold base 212 and a first pressing cavity 213 disposed on the first mold base 212. The first pressing cavity 213 is disposed on the molding surface 23 of the first molding component 21, and the first pressing cavity 213 is formed by the concavity of the molding surface 23 to create a cavity with a gradient in depth. The pressing inlet of the first pressing cavity 213 is set as a teardrop-shaped pressing inlet, such as... Figure 3 .

[0058] The second molding component 22 includes a second mold base 221 and a second pressing cavity 222 disposed on the second mold base 221. The second pressing cavity 222 is disposed on the pressing surface 23 of the second molding component 22, and a pressing element 223 is disposed within the second pressing cavity 222. The second pressing cavity 222 includes a chamber for the pressing element 223 to move. The pressing element 223 is configured as a molding block 636 with a height gradient, and the pressing surface of the pressing element 223 is a teardrop-shaped pressing surface, such as... Figure 3 .

[0059] The first pressing chamber 213 and the second pressing chamber 222 are arranged opposite to each other and can communicate with each other. A pressing drive 224 is provided on the second mold base 221. The pressing member 223 moves from the second pressing chamber 222 to the first pressing chamber 213 under the drive of the pressing drive 224. When the rib member 74 is pressed between the first pressing mold member 21 and the second pressing mold member 22, the pressing member 223, driven by the pressing drive 224, lifts the pressed part of the reinforcing rib 71 of the rib member 74 and performs convex pressing deformation towards the first pressing chamber 213. The pressing member 223 cooperates with the first chamber to complete the pressing of the reinforcing rib 71. After pressing, a reinforcing rib 71 with a gradient depth and a sloping surface is formed. The cross-section of the reinforcing rib 71 is teardrop-shaped. The shape of the reinforcing rib 71 is as follows. Figure 5 .

[0060] The die-cutting drive component 211 includes a die-cutting cylinder and a first reversing assembly, and the die-cutting drive component 224 includes a die-cutting cylinder and a second reversing assembly. The function of the first and second reversing assemblies is to reverse the lateral extension and retraction drive of the die-cutting cylinder and the die-cutting cylinder into vertical up-and-down movement, thereby realizing the vertical up-and-down movement of the first die-cutting component 21 and the die-cutting component 223 to perform the die-cutting process. The first and second reversing assemblies can be implemented by using two inclined surfaces with opposite orientations, or other components capable of reversing in the prior art. These will not be described in detail here.

[0061] In this embodiment, considering that the reinforcing rib 71 of the front tongue plate 7 is an irregular rib structure with a sloping surface and a gradient in rib depth, an irregularly structured pressure block 636 is used in conjunction with an irregularly structured first pressure cavity 213 for pressing, and the processing can be completed in one molding process. By continuously rising the pressure piece 223, pressure is applied to the plate rib 74 at different height stages to form the required shape and depth, simplifying the rib pressing process. Furthermore, due to the irregular structure of the first pressure cavity 213, the first molding piece 21 is easier to demold when driven upward by the molding drive piece 211.

[0062] The punching notch device 3 provided in this embodiment includes a first mounting base 31 and a punching notch mechanism 32 disposed on the left side of the first mounting base 31. The punching notch mechanism 32 is used for punching the notch 75 of the folded portion 72 (e.g., Figure 5The punching mechanism 32 includes a hydraulic cylinder 33 and a punch 34 (e.g., Figure 6 The hydraulic cylinder 33 drives the punch 34 downward to punch the notch 75 in the folded edge portion 72 of the rib member 74, forming the notch 75. This notching mechanism 32 can use an existing notching machine, which will not be described in detail here.

[0063] The roll forming apparatus 4 provided in this embodiment includes a roll pressing group 41 and a roll transport group 42, such as Figure 7 A roller pressing group 41 is set on the left side of the frame of the roller forming device 4, and a roller transport group 42 is set on the right side of the frame. The roller pressing group 41 is used for the roller forming of the folded edge portion 72 on the left side of the front tongue plate 7.

[0064] The roller pressing group 41, through the different height settings of the pressure rollers and the different angles of the different pressing surfaces, presses the folded edge portion 72 under corresponding pressure and speed during the continuous rotation of the rollers, causing it to bend and deform. The roller transport group 42 is used for transporting the rib member 74. This roll forming device 4 can be an existing roll forming machine that can press the rib member 74 into a folded edge through a series of rollers using continuous rolling action, which will not be described in detail here.

[0065] The shearing device 5 provided in this embodiment is a follow-through shear. The shearing device 5 includes a cutter assembly 52 and a second mounting base 51. The cutter assembly 52 is slidably engaged with the second mounting base 51, and the cutter assembly 52 slides back and forth relative to the second mounting base 51 via a cutting drive mechanism. The cutter assembly 52 includes a cutting table 53 and a cutter assembly 54. A slide 55 is provided at the bottom of the cutting table 53, and a track 56 is provided on the second mounting base 51. The slide 55 is slidably mounted on the track 56 and slides along the length of the track 56. Figure 8 .

[0066] The cutting table 53 includes a cutting window, and the cutting assembly 54 includes a cutting blade 541 and a cutting drive air rod 542. The cutting blade 541 is placed inside the cutting window and is driven vertically downward by the cutting drive air rod 542 to cut the rib member 74. The following shearing process is as follows: when the rib member 74 is transported to the shearing device 5, the position to be cut of the rib member 74 is placed in the cutting window. The cutting table 53 slides under the drive of the cutting drive mechanism. The sliding direction is consistent with the transport direction of the rib member 74, and the sliding speed is consistent with the transport speed of the rib member 74. The rib member 74 does not stop transporting, and the rib member 74 is cut by the following shearing blade 541 during the transport process. After the following shearing completes the cut, the cutting table 53 is driven and reset by the cutting drive mechanism to perform the next following shearing. In order to facilitate the subsequent bending of the front and rear folding device 6, the flanged part 73 does not interfere with the folded part 72. The cutting position of the cutting blade 541 is located in the notch 75 of the first folded part 72.

[0067] The front and rear folding device 6 provided in this embodiment includes a support frame 61 and a folding machine 62 disposed in the support frame 61. The folding machine 62 includes folding parts 63 disposed on the front and rear sides. The rib 74 is transported to the folding machine 62 by a conveying device, and the folding parts 63 perform the bending operation of the folded edge portion 73 of the rib 74.

[0068] like Figure 9 The bending machine 62 includes a machine base 621, with third mounting seats 622 on the left and right sides of the machine base 621. A worktable 623 is provided in the middle of the machine base 621, which is used to place the rib member 74 to be bent. The bending member 63 is vertically provided with a first pressure plate 631 and a second pressure plate 632. The first pressure plate 631 is used to bend the flanged portion 73 of the rib member 74, and the second pressure plate 632 is used to connect the piston rod 64 of the hydraulic cylinder. The first pressure plate 631 and the second pressure plate 632 are connected. Rotating shafts 633 are provided on both sides of the first pressure plate 631, and are rotatably mounted on the third mounting seats 622 on both sides through the rotating shafts 633. The inner side of the first pressure plate 631 abuts against the side of the worktable 623.

[0069] like Figure 10 Two sets of folding parts 63 are set on the front and rear sides of the workbench 623. The hydraulic cylinder piston rod 64 is installed at the bottom of the support frame 61, and the extension end of the hydraulic cylinder piston rod 64 is connected to the second pressure plate 632. The hydraulic cylinder piston rod 64 is set at an angle to the ground and is inclined. When the extension end of the hydraulic cylinder piston rod 64 extends or retracts, the second pressure plate 632 rotates around the rotating shaft 633, thereby realizing the bending operation of the first pressure plate 631 on the plate rib 74.

[0070] In the initial state, the telescopic end of the hydraulic cylinder piston rod 64 is retracted, the second pressure plate 632 is placed vertically, and the first pressure plate 631 is placed horizontally. The pressing surface of the first pressure plate 631 is used to place the flanged portion 73 of the rib member 74. During the bending operation, the telescopic end of the hydraulic cylinder piston rod 64 extends, and the first pressure plate 631 is flipped along the rotation axis 633 under the drive of the telescopic end. The second pressure plate 632 is placed horizontally, and the first pressure plate 631 is flipped upwards to be placed vertically. The flanged portion 73 bends as the first pressure plate 631 flips upwards.

[0071] like Figure 11The outer side of the first pressure plate 631 is provided with a first guide slope 634 for guiding or guiding the rib member 74. An installation groove 635 is provided on the inner side of the first pressure plate 631, within which several pressure blocks 636 can be detachably installed. These pressure blocks 636 are arranged and assembled within the installation groove 635, and the number of pressure blocks 636 within the installation groove 635 is adjustable. The outermost pressure block 636 within the installation groove 635 corresponds to the end position of the flanged portion 73. The number of pressure blocks 636 is determined according to the length of the flanged portion 73, leaving space on the side of the installation groove 635. When the first pressure plate 631 is pressed upwards, the reserved space 65 on the side of the installation groove 635 allows for the left-side fold of the rib member 74, preventing interference with the first pressure plate 631.

[0072] like Figure 11 A mounting rib 637 is provided at the bottom of the mounting groove 635, and a positioning groove 638 is provided at the bottom of the pressure block 636. The positioning groove 638 and the mounting rib 637 are positioned and installed. Screw holes 639 are provided on both sides of the mounting rib 637 in the mounting groove 635. The pressure block 636 is secured by screws, and the pressure block 636 can be removed by removing the screws. In this embodiment, two sets of mounting grooves 635 and pressure blocks 636 are arranged at intervals along the inner length of the first pressure plate 631, which simplifies the structure, saves the number of pressure blocks 636, and reduces costs.

[0073] Limiting blocks 624 are provided on the worktable surface 623, and two sets of limiting blocks 624 are provided on the left and right sides of the worktable surface 623. The limiting blocks 624 can move left and right relative to the worktable surface 623. Specifically, the limiting blocks 624 are provided with a first sliding groove 625. The limiting blocks 624 are locked to the worktable surface 623 with a first bolt 626 through the first sliding groove 625. By adjusting the tightening degree of the first bolt 626, the limiting blocks 624 can move left and right along the worktable surface 623 using the first sliding groove 625. The width of the rib member 74 can be adjusted by the limiting blocks 624 on the left and right sides of the worktable surface 623, and the limiting blocks 624 and the left and right sides of the rib member 74 form a limiting engagement.

[0074] The above description is only a preferred embodiment of the present utility model, but the design concept of the present utility model is not limited thereto. Any non-substantial modifications made to the present utility model by those skilled in the art within the scope of the technology disclosed in the present utility model using this concept shall be deemed as an infringement of the protection scope of the present utility model.

Claims

1. A front tongue forming machine, characterized by: The feeding leveling device is used for planar leveling of the plate and rib member, the pressing and punching rib device is used for pressing and punching of the reinforcing rib on the front tongue plate, the punching gap device is used for punching of the gap on the left side edge part of the front tongue plate, the roller pressure forming device is used for bending and rolling of the left side edge part of the front tongue plate, the shearing device is used for shearing of the plate and rib member according to the length of the required front tongue plate, and the front and rear head bending device is used for bending of the edge part on the front and rear sides of the front tongue plate. The pressing and punching rib device comprises a first pressing die member and a second pressing die member arranged in an up-down mode; the first pressing die member moves close to or away from the second pressing die member through a pressing die driving member; the first pressing die member comprises a first pressing cavity; the second pressing die member comprises a second pressing cavity, and a pressing member is movably arranged in the second pressing cavity and moves from the second pressing cavity to the first pressing cavity through a pressing member driving member. The first pressing cavity comprises an inner concave cavity body with a gradient change in depth, and the height of the pressing member also presents a gradient change; the reinforcing rib of the front tongue plate is pressed into the first cavity chamber by the pressing member, and the rib surface of the reinforcing rib is inclined from the left side to the right side and from high to low. The first pressing cavity has a water drop type cross section, and the cross section of the pressing member also has a water drop type cross section; the reinforcing rib is pressed to form a water drop type cross section. The pressing die driving member comprises a pressing die oil cylinder and a first reversing assembly; the pressing member driving member comprises a pressing member oil cylinder and a second reversing assembly; 2. A front tongue forming machine according to claim 1, characterized in that: The first pressing die member is connected with the first reversing assembly, and the pressing member is connected with the second reversing assembly. The punching gap device comprises a first mounting seat and a punching gap mechanism arranged on the left side of the first mounting seat; the punching gap mechanism comprises a hydraulic cylinder and a punch.

3. A front tongue forming machine according to claim 1, characterized in that: The roller pressure forming device comprises a roller pressing group and a roller conveying group; the roller pressing group is arranged on the left side of the frame of the roller pressure forming device, and the roller conveying group is arranged on the right side of the frame; 4. A front tongue forming machine according to claim 1, characterized in that: The roller pressing group is used for pressure forming of the edge part, and the roller conveying group is used for conveying of the front tongue plate. The feeding leveling device comprises an upper roller pressing group, a lower roller pressing group, a counting wheel and a feeding device; the counting wheel records the plate length of the plate and rib member; 5. A front tongue forming machine according to claim 1, characterized in that: The plate and rib member passes between the upper roller pressing group and the lower roller pressing group, and the upper roller pressing group and the lower roller pressing group cooperate to level the plate and rib member; the feeding device is connected with the pressing and punching rib device and is used for guiding the plate and rib member into the pressing and punching rib device; The feeding device comprises a feeding plate and feeding blocks arranged on both sides of the feeding plate; the side, away from the pressing and punching rib device, of each feeding block is provided with a second guide slope; each feeding block is slidingly arranged on the feeding plate and can move close to or away from each other. The shearing device comprises a cutter assembly and a second mounting seat; the cutter assembly moves towards or against the conveying direction relative to the second mounting seat through a cutting driving mechanism; 6. A front tongue forming machine according to claim 1, characterized in that: The bottom of the cutter assembly is provided with a sliding seat, and the second mounting seat is provided with a track; the sliding seat is slidingly arranged on the track. ​ 7. A front tongue forming machine according to claim 1, characterized in that: The front and rear folding head device comprises a supporting frame and a folding machine arranged in the supporting frame; the folding machine comprises a machine table and a folding member arranged on the front and rear sides of the machine table; Third mounting seats are arranged on the left and right sides of the machine table, and the folding member comprises a first pressing plate and a second pressing plate arranged perpendicularly to each other; The first pressing plate is rotationally connected to the third mounting seat through a rotating shaft, and the second pressing plate is connected to an oil cylinder piston rod; the oil cylinder piston rod drives the second pressing plate to drive the first pressing plate to overturn around the rotating shaft, for bending the flanging part.

8. A front tongue forming machine according to claim 7, characterized in that: A first guide inclined surface is arranged on the outer side of the first pressing plate; an installation groove is arranged in the inner side of the first pressing plate, and a plurality of pressing blocks are detachably installed in the installation groove; A reserved space exists between the pressing block at the outermost side in the installation groove and the side surface of the installation groove, and the reserved space accommodates the flanging part.

9. A front tongue forming machine according to claim 8, characterized in that: An installation rib is arranged at the bottom of the installation groove, and a positioning groove is arranged at the bottom of the pressing block; the positioning groove is positioned and installed with the installation rib; screw holes are arranged on both sides of the installation rib of the installation groove, and the pressing block is locked to the installation groove through screws.

10. A front tongue forming machine according to claim 7, characterized in that: The machine table comprises a workbench surface, and the inner side of the first pressing plate abuts against the side edge of the workbench surface; two groups of limiting blocks are arranged on the left and right sides of the workbench surface, and the limiting blocks are limited and matched with the left and right sides of the front tongue plate; A first sliding groove is arranged on the limiting block, and the limiting block is locked to the workbench surface through the first sliding groove and a first bolt; the limiting block is movable along the workbench surface through the first sliding groove and the first bolt.

Citation Information

Cited By

  • Automobile tailboard production line

    CN119658370A

  • An automobile tailgate production line

    CN119658370B