Diode feeding and arranging device
By using a rotating power center and a lifting power structure to drive the suction device to align the diodes, the problem of positional deviation during busbar welding is solved, thereby improving welding quality and production efficiency.
Patent Information
- Application Number
- CN202520510669.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-22
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-03-22
AI Technical Summary
In the production of flexible components, poor welding and poor conductivity can occur when the busbar is welded to the diode due to positional misalignment.
The diodes are oriented using a rotary power center and a lifting power structure to drive the suction device. The rotation and lifting of the guide column are achieved by tightly connecting the polygonal and circular cross-sections of the guide column. Combined with a high-power servo motor driving the gear and rack meshing, the equipment is guaranteed to operate stably.
This solved the problem of positional deviation during busbar welding, improved welding quality and conductivity, increased the number of busbars that can be welded, and improved production efficiency.
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Figure CN223734048U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of diode busbar welding machine, concretely relates to diode feeding regularity device. BACKGROUND
[0002] With the rise of BIPV, flexible lightweight components usher in broader market space with special advantages. At present, the preparation device of flexible components is uneven, and there is an important process in the production of flexible components: the busbar needs to be welded at both ends of the diode in the welding process of the busbar and the diode. When the placement position of the busbar is deflected, the busbar is prone to poor welding and poor conductivity. UTILITY MODEL CONTENTS
[0003] The utility model provides a diode feeding regularity device for the above problems, and the specific scheme is as follows:
[0004] Preferably, a diode feeding regularity device comprises a rotary power center, a lifting power structure and a suction device. The rotary power center drives the suction device to rotate to regularize the diode. The lifting power structure drives the suction device to suck the diode for unloading. The suction device comprises a suction head and a guide column connected to the suction head. The rotary power center is movably connected to the bottom of the guide column. The lifting power structure is fixedly connected to the top of the guide column.
[0005] The rotary power center drives the suction device to regularize the diode, solving the problem of position deviation during busbar welding.
[0006] The rotary power center comprises a driving device, a synchronous belt and a driven wheel. The driving device is connected to the driven wheel through the synchronous belt.
[0007] The lower half of the guide column is polygonal in cross section, and the upper half of the guide column is circular in cross section. The circular cross section is tightly connected to the polygonal cross section. The driven wheel is provided with a corresponding hole, and the lower half of the guide column passes through the hole.
[0008] The driving device drives the driven wheel to rotate through the synchronous belt, thereby realizing the rotation of the guide column and the regularity of the diode. The polygonal cross section of the guide column is tightly connected to the circular cross section, realizing the rotation of the guide column as a whole.
[0009] The lifting power structure comprises a lifting driver, a sliding rail, a sliding block, a connecting plate, an installation plate mounted on the sliding block, and the bottom of the installation plate is connected to the upper surface of the connecting plate. The connecting plate is provided with a bearing, and the circular cross section of the guide column passes through the bearing. The lifting driver drives the sliding block to move up and down through the sliding rail.
[0010] The slider is driven to ascend and descend on the slide rail by the lifting driver, thereby driving the connecting plate to ascend and descend, so that the guide column is lifted and descended through the bearing, and the suction head is completed to unload the diode.
[0011] Specifically, the back plate is provided with a mounting bottom plate and a connecting plate on both sides, the height of the bottom plate is higher than that of the connecting plate, the driving device is mounted on the bottom plate, the driven wheel is mounted on the connecting plate, and the guide column penetrates through the connecting plate.
[0012] The back plate is arranged as a support base to provide stable support for the rotating power center and the lifting power structure, so that the equipment can be kept stable during operation.
[0013] The lifting module is also included in the example, which comprises a driving device, a gear and a rack mounted on the back plate, the gear is engaged with the rack, and the driving device drives the gear.
[0014] The driving device adopts a high-power servo motor, which drives the gear to engage with the rack, thereby realizing the up-down movement of the back plate as a whole, and completing the unloading process of the diode as a whole.
[0015] Preferably, the top end of the guide column is provided with a connector, the connector connects a hose, and the hose connects the gas to the suction head.
[0016] Specifically, the bracket is mounted on the back plate, and the through-plate connector is arranged on the bracket and connected with the hose.
[0017] The connector is arranged at the top end of the guide column, which connects the gas to the suction head, thereby realizing the suction of the diode by the suction head, and the bracket is arranged on the back plate, which provides physical support for the hose, keeps the pipeline flat, prevents the hose from accumulating and affecting the operation of the equipment, and realizes the sealing, fixation and protection of the gas connection through the through-plate connector arranged on the bracket. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the diode unloading regular device.
[0019] Figure 2 It is a schematic diagram of the rotating power center, the suction device and the lifting power structure.
[0020] Figure 3 It is a schematic diagram of the suction device and the driven wheel.
[0021] Figure 4 It is a schematic diagram of the suction device.
[0022] In the figure: 01, servo motor; 02, synchronous belt; 03, guide column; 04, connecting plate; 05, suction head; 06, adapter plate; 07, joint; 08, air cylinder; 09, mounting plate; 10, slide rail; 11, bottom plate; 12, driving wheel; 13, circular cross section; 14, bearing; 15, driven wheel; 16, through plate joint; 17, support; 18, back plate; 19, rack; slider 20. DETAILED DESCRIPTION
[0023] The utility model makes further detailed description below according to the drawings and examples.
[0024] The utility model provides a diode loading regularity device, including rotary power center, lifting power structure and suction device,
[0025] Rotary power center drives suction device to rotate and then carries out regularity to diode, lifting power structure drives suction device to suck diode and carries out unloading, wherein, suction device includes suction head 05 and the guide column 03 connected to suction head 05, and rotary power center is movably connected with guide column 03.Lifting power structure is fixedly connected with the top of guide column 03.
[0026] Through setting rotary power center drive suction device to diode and carry out regularity, the problem of position deviation when bus bar welding is solved.
[0027] Rotary power center includes drive arrangement, synchronous belt 02 and driven wheel 15, and drive arrangement is connected with driven wheel 15 through synchronous belt 02.
[0028] Further, drive arrangement includes driver and driving wheel 12, in order to guarantee the stability of diode in the regularity process, and in the embodiment, the driver adopts servo motor 01, and driving wheel 12 is connected with the bottom of servo motor, and servo motor drives driving wheel 12 to rotate, and driving wheel 12 rotates driven wheel 15 through synchronous belt 02.
[0029] As shown in the figure, Figure 2 In the example, the lower half of guide column 03 is polygonal in cross section, and in the embodiment, the polygon is hexagonal; the upper half of guide column 03 is circular in cross section, and the circular cross section 13 is closely connected with the polygonal cross section, and driven wheel 15 is provided with a corresponding through hole, and the lower half of guide column 03 passes through the through hole.
[0030] Through setting servo motor 01 to drive synchronous belt 02 to rotate, the rotation of driven wheel 15 is realized, so that guide column 03 rotates, and finally the regularity work of diode is realized; the rotation of guide column 03 as a whole is realized through the close connection of the polygonal cross section of guide column 03 and the circular cross section 13.
[0031] As shown in the figure, Figure 2As shown, the lifting power structure includes a lifting driver, a slide rail 10, a sliding block 20, a connecting plate 04, and a mounting plate 09 mounted on the sliding block 20, the bottom of the mounting plate 09 is connected with the upper surface of the connecting plate 04, the connecting plate 04 is provided with a bearing 14, the circular cross-section 13 part of the guide column 03 is connected with the bearing 14, and the lifting driver drives the sliding block 20 to move up and down along the slide rail 10.
[0032] In the embodiment, a cylinder 08 is used as the lifting driver, the cylinder 08 drives the sliding block 20 to move up and down along the slide rail 10, thereby driving the connecting plate 04 to move up and down, so that the guide column 03 can move up and down, and the rectified diode is discharged to a designated position, facilitating subsequent operation of the diode.
[0033] As shown, Figure 1 In the embodiment, a back plate 18 is further included, as shown, Figure 2 The back plate 18 is provided with a bottom plate 11 and a link plate 06 on both sides, the height of the bottom plate 11 is higher than that of the link plate 06, a driving device is mounted on the bottom plate 11, a driven wheel 15 is mounted on the link plate 06, and the guide column 03 penetrates through the link plate 06.
[0034] The back plate 18 is provided to support the base, thereby providing stable support for the rotating power center and the lifting power structure, and ensuring that the equipment remains stable during operation.
[0035] As shown, Figure 1 The embodiment further includes a lifting module, which includes a driving device, a gear, and a rack 19 mounted on the back plate 18, the gear is engaged with the rack, and the driving device drives the gear.
[0036] The driving device uses a high-power servo motor, which drives the gear to engage with the rack, thereby realizing the up and down movement of the back plate 18 as a whole, and completing the discharging or receiving of the diode as a whole.
[0037] As shown, Figure 1 The top end of the guide column 03 is provided with a connector 07, the connector 07 is connected with a hose, the hose connects the connector 07 with the suction head 05, thereby realizing the suction of the diode by the suction head 05.
[0038] In addition, in order to keep the pipeline flat, the back plate 18 in the embodiment is provided with a support 17, the support 17 is further provided with a through-plate connector 16, the through-plate connector 16 is used for inserting the hose, and the through-plate connector 16 can provide physical support for the hose, preventing the hose from accumulating and affecting the operation of the equipment.
[0039] In addition, the diode shaping device in the embodiment is provided with four sets of rotating power centers and four sets of lifting power structures, which are operated simultaneously to shape the diodes, thereby increasing the number of bus bars to be welded and improving the production efficiency of the overall process.
[0040] In actual work, the high-power servo motor drives the gear to engage with the rack 19, the back plate 18 moves downward to suck the diode by the suction head 05 to perform the feeding, the linear rail module moves as a whole after the feeding is completed, the linear rail module here can be a ball screw type linear module, the back plate 18 moves through the linear rail module, the servo motor 01 drives the driving wheel 12 to rotate in the moving process of the back plate 18, the driving wheel 12 drives the driven wheel 15 to rotate through the synchronous belt 02 to realize the rotation of the guide column 03, and finally the diode is regularized by the suction head 05; when reaching the discharging process, the cylinder 08 drives the sliding block 20 to move downward through the sliding rail 10, the connecting plate is connected with the mounting plate mounted on the sliding block 20, and then the downward movement of the guide column 03 is realized, and finally the discharging of the diode is realized.
[0041] In conclusion: in the utility model, the driving device drives the driven wheel 15 to rotate through the synchronous belt 02 to realize the rotation of the guide column 03 to realize the regularity of the diode, the polygonal cross section of the guide column 03 is tightly connected with the circular cross section 13 to realize the rotation and lifting of the guide column 03 as a whole, and the problem of poor conduction due to position deviation during the welding of the bus bar is solved.
Claims
1. A diode on-feeding regularizing device, characterized by, The application relates to a rotary power center, a lifting power structure and a suction device; the rotary power center drives the suction device to rotate and regularize diodes; the lifting power structure drives the suction device to suck diodes and discharge the diodes; the suction device comprises a suction head and a guide column connected with the suction head; the rotary power center is movably connected with the bottom of the guide column; and the lifting power structure is fixedly connected with the top of the guide column.
2. A diode on-feeding regularizing device according to claim 1, characterized in that, The rotary power center comprises a driving device, a synchronous belt and a driven wheel; the driving device is connected with the driven wheel through the synchronous belt.
3. The diode loading and sizing device of claim 2, wherein: The lower half of the guide column is in a polygonal cross section, the upper half of the guide column is in a circular cross section, the circular cross section is tightly connected with the polygonal cross section, the driven wheel is provided with corresponding perforations, and the lower half of the guide column passes through the perforations.
4. A diode on-feeding regularizing device according to claim 1, characterized in that, The lifting power structure comprises a lifting driver, a sliding rail, a sliding block, a connecting plate, a mounting plate mounted on the sliding block, a bottom of the mounting plate and an upper surface of the connecting plate are connected, the connecting plate is provided with a bearing, the circular cross section of the guide column passes through the bearing, and the lifting driver drives the sliding block to move up and down along the sliding rail.
5. A diode on-feeding regularizing device according to claim 2, characterized in that, The application further comprises a back plate, mounting bottom plates and connecting plates are arranged on the two sides of the back plate, the height of the mounting bottom plates is higher than that of the connecting plates, the driving device is mounted on the mounting bottom plates, the driven wheel is mounted on the connecting plates, and the guide column passes through the connecting plates through the driven wheel.
6. A diode on-feeding regularizing device according to claim 5, characterized in that, The application further comprises a lifting module, the lifting module comprises a driving device, a gear and a rack mounted on the back plate, the gear is engaged with the rack, and the driving device drives the gear.
7. A diode on-feeding regularizing device according to claim 1, characterized in that, A joint is arranged at the top end of the guide column, a hose is connected with the joint, and the hose communicates gas to the suction head.
8. A diode on-feeding regularizing device according to claim 7, characterized in that, The application further comprises a support, the support is provided with a through plate joint, and the through plate joint is connected with the hose.