Ceramic roller dismounting structure for toughening furnace
By designing a ceramic roller disassembly device with a worm gear and rubber buffer structure in the tempering furnace, the problem of glass residue falling during the ceramic roller disassembly process is solved, achieving safe and efficient disassembly and protection, and preventing threats to personal safety and equipment damage.
Patent Information
- Application Number
- CN202520184268.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-06
AI Technical Summary
During the disassembly of ceramic rollers in the tempering furnace, solidified glass residue on the surface of the ceramic rollers falls to the ground, requiring manual cleaning and posing a threat to personal safety.
A ceramic roller disassembly structure was designed, comprising a base plate, a collection box, a guide plate, a worm gear system, and a rubber buffer structure. The worm gear, driven by a motor, drives the worm wheel and the rope winding roller to achieve the vertical standing of the ceramic roller, and the glass residue is collected into the collection box to prevent it from falling.
It effectively collects glass shards, prevents them from falling to the ground, protects personal safety, reduces cleaning work, and avoids damage to the ceramic roller during movement.
Smart Images
Figure CN223734318U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic roll dismounting structure technical field especially relates to a ceramic roll dismounting structure for steeling furnace. BACKGROUND
[0002] The steeling furnace converts ordinary glass into high-strength tempered glass through high-temperature heating and rapid cooling process. This process mainly includes three stages: heating section, tempering section and cooling section. Tempered glass has superior performance and is widely used in the fields of construction and automobile industry. In the field of construction, tempered glass is often used to manufacture windows, curtain walls, etc. In the automobile industry, it is used to manufacture windshield and side window, etc. With the increasing demand in the field, the use of steeling furnace is becoming more and more common.
[0003] In the production process of steeling furnace, ceramic roll is a key component, mainly responsible for conveying tempered glass. This kind of ceramic roll is composed of porcelain wheel and metal shaft sleeve. However, in the process of dismounting, the solidified glass residue on the surface of the ceramic roll will fall to the ground, which needs to be cleaned manually, otherwise it will pose a threat to personal safety, which cannot meet the actual demand. SUMMARY
[0004] The utility model discloses a ceramic roll dismounting structure for steeling furnace, which aims to solve the technical problem that in the process of dismounting, the solidified glass residue on the surface of the ceramic roll will fall to the ground, which needs to be cleaned manually, otherwise it will pose a threat to personal safety.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A ceramic roll dismounting structure for steeling furnace, comprising a bottom plate, the upper surface of the bottom plate is fixedly connected with a collecting box, one side of the collecting box is slidably connected with a discharge plate, the upper surface of the bottom plate is fixedly connected with a mounting bracket near the collecting box, one side of the mounting bracket is fixedly connected with a guide plate, the top of the mounting bracket is rotatably connected with an intermediate wheel, one side of the bottom of the mounting bracket is rotatably connected with a worm gear, one end of the worm gear is fixedly connected with a rope winding roller, one side of the mounting bracket is fixedly connected with a fixed plate near the worm gear, the upper surface of the fixed plate is fixedly connected with a motor, one end of the output shaft of the motor is fixedly connected with a worm, the bottom of the collecting box is fixedly connected with a fixed rod, the top of the fixed rod is rotatably connected with a rotating sleeve, one end of the rotating sleeve is inserted with a ceramic roll, one end of the ceramic roll is sleeved with a sleeve ring, the bottom of the sleeve ring is threadedly connected with a fixed bolt, the top of the sleeve ring is fixedly connected with a connecting rope, and the upper surface of the bottom plate is fixedly connected with a battery.
[0007] The connecting rope is wound on the winding rope roller through the intermediate wheel, the worm and the worm wheel are engaged, and the battery and the motor are electrically connected.
[0008] The bottom plate upper surface is provided with fixing blocks near the four corners of the battery, the fixing blocks are used for limiting the position of the battery and preventing displacement of the battery, and the battery can be used as a counterweight to stabilize the bottom plate.
[0009] The top inner side of the mounting frame is rotationally connected with a rotating rod, two buffer barrels are fixedly connected to one end of the rotating rod, an inserting rod is slidably connected into the buffer barrel, and a spring is arranged at the position of one end of the inserting rod in the buffer barrel.
[0010] In a preferred scheme, one end of the inserting rod is fixedly connected with a rubber plate, and one side of the rubber plate is provided with a notch for abutting against the surface of the ceramic roller.
[0011] As can be seen, the ceramic roller dismounting structure for the steeling furnace has the following technical effects.
[0012] Firstly, the sleeve ring is sleeved on the other end of the ceramic roller by pulling the connecting rope, the sleeve ring is fixed on the ceramic roller by the fixing bolt, the worm is driven to rotate by starting the motor, the worm drives the worm wheel and the winding rope roller to rotate, the connecting rope is wound on the winding rope roller, one end of the connecting rope pulls one end of the ceramic roller, one end of the ceramic roller rotates around the rotating sleeve as the fulcrum, the end of the ceramic roller with the sleeve ring gradually stands up, the glass residues on the ceramic roller fall on the guide plate, and the glass residues slide into the collecting box through the guide plate, so that the glass residues do not fall on the ground during the dismounting of the ceramic roller, and the effect of collecting the glass residues during the dismounting of the ceramic roller is achieved.
[0013] Secondly, the end of the ceramic roller abuts against the rubber plate during the process that the ceramic roller gradually stands up, the notch is in contact with the surface of the ceramic roller, the rubber plate is made of rubber material and can prevent the surface of the ceramic roller from being damaged, the ceramic roller extrudes the rubber plate, the inserting rod extrudes the spring, and the effect of buffering the gravity of the ceramic roller is achieved, so that the ceramic roller is prevented from being bumped during movement. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 The utility model provides a kind of ceramic roller dismounting structure for steeling furnace of shaft side structure schematic view.
[0015] Figure 2 The utility model provides a kind of ceramic roller dismounting structure for steeling furnace of another angle shaft side structure schematic view.
[0016] Figure 3 The utility model provides a kind of ceramic roller dismounting structure for steeling furnace of internal structure schematic view.
[0017] Figure 4 The utility model provides a kind of ceramic roller dismounting structure buffer cylinder structure schematic diagram for toughening furnace.
[0018] In the drawing: 1, bottom plate;2, collection box;3, discharge plate;4, ceramic roller;5, fixed bolt;6, collar;7, connecting rope;8, guide plate;9, mounting bracket;10, intermediate wheel;11, buffer cylinder;12, worm;13, motor;14, push frame;15, universal wheel;16, battery;17, fixed plate;18, worm wheel;19, winding rope roller;20, fixed rod;21, rotating sleeve;22, insertion rod;23, spring;24, rubber plate;25, notch. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0020] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0021] The ceramic roller dismounting structure for toughening furnace disclosed by the utility model is mainly applied to the process of dismounting general ceramic roller for toughening furnace, and the solidified glass residues on the surface of the ceramic roller can fall to the ground, which needs manual cleaning, otherwise it can cause threat to personal safety.
[0022] Refer to Figures 1-4The utility model provides a kind of ceramic roller dismounting structure for toughening furnace, including bottom plate 1, the upper surface of bottom plate 1 is fixedly connected with collection box 2, one side of collection box 2 is slidably connected with discharge plate 3, the upper surface of bottom plate 1 is fixedly connected with mounting bracket 9 near the position of collection box 2, the one side of mounting bracket 9 is fixedly connected with guide plate 8, the top of mounting bracket 9 is rotatably connected with intermediate wheel 10, the one side of the bottom of mounting bracket 9 is rotatably connected with worm gear 18, one end of worm gear 18 is fixedly connected with winding rope roller 19, the one side of mounting bracket 9 is fixedly connected with fixed plate 17 near the position of worm gear 18, the upper surface of fixed plate 17 is fixedly connected with motor 13, one end of motor 13 output shaft is fixedly connected with worm 12, the upper surface of the bottom of collection box 2 is fixedly connected with fixed rod 20, the top of fixed rod 20 is rotatably connected with rotating sleeve 21, one end of rotating sleeve 21 is inserted with ceramic roller 4, one end of ceramic roller 4 is sleeved with sleeve ring 6, the bottom of sleeve ring 6 is threadedly connected with fixed bolt 5, the top of sleeve ring 6 is fixedly connected with connecting rope 7, the upper surface of bottom plate 1 is fixedly connected with battery 16.
[0023] Connecting rope 7 is wound on winding rope roller 19 around intermediate wheel 10, worm 12 and worm gear 18 are engaged, and battery 16 and motor 13 are electrically connected.
[0024] The four corners of the upper surface of bottom plate 1 near battery 16 are respectively provided with fixed blocks, which are used to limit the position of battery 16 and prevent displacement of battery 16. Meanwhile, battery 16 can be used as a counterweight to stabilize bottom plate 1.
[0025] The top inside of mounting bracket 9 is rotatably connected with a rotating rod, one end of the rotating rod is fixedly connected with two buffer barrels 11, the inside of each buffer barrel 11 is slidably connected with a plug rod 22, and one end of the plug rod 22 is provided with a spring 23 inside the buffer barrel 11.
[0026] In this embodiment, when the ceramic roller 4 used in the toughening furnace needs to be cleaned, the original fixing parts on the ceramic roller 4 are removed. The fixing parts are the original parts that fix the ceramic roller 4 on the toughening furnace. The one end of the bottom plate 1 is moved close to the ceramic roller 4, the rotating sleeve 21 is sleeved on one end of the ceramic roller 4, the sleeve ring 6 is sleeved on the other end of the ceramic roller 4 by pulling the connecting rope 7, the sleeve ring 6 is fixed on the ceramic roller 4 by the fixed bolt 5, the worm 12 is rotated by starting the motor 13, the worm gear 18 and the winding rope roller 19 are rotated by the worm 12, and thus one end of the connecting rope 7 pulls one end of the ceramic roller 4 by winding the connecting rope 7 on the winding rope roller 19. One end of the ceramic roller 4 rotates around the rotating sleeve 21 as a fulcrum, and the end of the ceramic roller 4 with the sleeve ring 6 gradually stands up. The glass residue on the ceramic roller 4 falls on the guide plate 8, and the glass residue slides through the guide plate 8 and falls into the collection box 2. During the dismounting process of the ceramic roller 4, the glass residue does not fall to the ground, which achieves the effect of collecting glass residue during the dismounting process of the ceramic roller 4.
[0027] Reference Figure 1 , Figure 3 and Figure 4 In a preferred embodiment, one end of the insertion rod 22 is fixedly connected with a rubber plate 24, one side of the rubber plate 24 is provided with a notch 25, and the notch 25 is used to be in close contact with the surface of the ceramic roller 4.
[0028] The notch 25 is a rubber material, and the notch 25 can protect the surface of the ceramic roller 4.
[0029] The bottom plate 1 is rotatably connected with universal wheels 15 at the four corners of the bottom plate 1, and the upper surface of the bottom plate 1 is fixedly connected with a push frame 14 near the battery 16.
[0030] In this embodiment, during the process of gradually standing up the ceramic roller 4, one end of the ceramic roller 4 is placed on the rubber plate 24, and the notch 25 is in contact with the surface of the ceramic roller 4. Since the rubber plate 24 is a rubber material, the surface of the ceramic roller 4 is prevented from being damaged. The ceramic roller 4 presses the rubber plate 24, and the insertion rod 22 presses the spring 23, thereby buffering the gravity of the ceramic roller 4 and preventing the ceramic roller 4 from being bumped during movement.
[0031] Working principle: when the ceramic roller 4 used in the tempering furnace needs to be cleaned, the original fixing part on the ceramic roller 4 is removed. The fixing part is the original part for fixing the ceramic roller 4 on the tempering furnace. The bottom plate 1 is moved to be close to one end of the ceramic roller 4, the rotating sleeve 21 is sleeved on one end of the ceramic roller 4, the sleeve ring 6 is sleeved on the other end of the ceramic roller 4 by pulling the connecting rope 7, the sleeve ring 6 is fixed on the ceramic roller 4 by the fixing bolt 5, the worm 12 is driven to rotate by starting the motor 13, the worm wheel 18 and the rope winding roller 19 are driven to rotate, thereby winding the connecting rope 7 on the rope winding roller 19, one end of the connecting rope 7 pulls one end of the ceramic roller 4, one end of the ceramic roller 4 rotates around the rotating sleeve 21, one end of the ceramic roller 4 with the sleeve ring 6 gradually stands up, the glass residues on the ceramic roller 4 fall on the guide plate 8, and the glass residues slide down the guide plate 8 and fall into the collection box 2. During the process of disassembling the ceramic roller 4, the glass residues will not fall to the ground, thereby achieving the effect of collecting the glass residues during the process of disassembling the ceramic roller 4. It needs to be explained that since the bottom plate 1 is close to the tempering furnace, during the process of gradually standing up the ceramic roller 4, part of the glass residues falls into the interior of the tempering furnace. Only when the ceramic roller 4 is moved from above the tempering furnace to above the bottom plate 1, the glass residues will fall on the guide plate 8. At the same time, during the process of gradually standing up the ceramic roller 4, one end of the ceramic roller 4 is placed on the rubber plate 24, and the notch 25 is in contact with the surface of the ceramic roller 4. Since the rubber plate 24 is a rubber material, the surface of the ceramic roller 4 is prevented from being damaged. The ceramic roller 4 presses the rubber plate 24, and the insertion rod 22 presses the spring 23, thereby buffering the gravity of the ceramic roller 4 and preventing the ceramic roller 4 from being bumped during movement.
[0032] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited thereto. The substitution can be a substitution of part of the structure, device, method step, or a complete technical solution. According to the technical solution of the present application and the inventive concept, equivalent substitution or change should be covered in the protection scope of the present application.
Claims
1. A ceramic roller dismounting structure for a tempering furnace, comprising a base plate (1), characterized in that, The upper surface of the bottom plate (1) is fixedly connected with a collecting box (2), one side of the collecting box (2) is slidably connected with a discharging plate (3), the upper surface of the bottom plate (1) is fixedly connected with a mounting rack (9) near the position of the collecting box (2), one side of the mounting rack (9) is fixedly connected with a guide plate (8), the top of the mounting rack (9) is rotatably connected with an intermediate wheel (10), one side of the bottom of the mounting rack (9) is rotatably connected with a worm wheel (18), one end of the worm wheel (18) is fixedly connected with a winding roller (19), one side of the mounting rack (9) is fixedly connected with a fixed plate (17) near the position of the worm wheel (18), the upper surface of the fixed plate (17) is fixedly connected with a motor (13), one end of the output shaft of the motor (13) is fixedly connected with a worm (12), the bottom of the upper surface of the collecting box (2) is fixedly connected with a fixed rod (20), the top end of the fixed rod (20) is rotatably connected with a rotating sleeve (21), one end of the rotating sleeve (21) is inserted with a ceramic roller (4), one end of the ceramic roller (4) is sleeved with a sleeve ring (6), the bottom of the sleeve ring (6) is threadedly connected with a fixed bolt (5), the top of the sleeve ring (6) is fixedly connected with a connecting rope (7), and the upper surface of the bottom plate (1) is fixedly connected with a battery (16).
2. The ceramic roller dismounting structure for a tempering furnace according to claim 1, characterized in that, The connecting rope (7) winds around the intermediate wheel (10) and is wound on the winding roller (19), the worm (12) and the worm wheel (18) are engaged, and the battery (16) and the motor (13) are electrically connected.
3. The ceramic roller dismounting structure for a tempering furnace according to claim 2, characterized in that, The upper surface of the bottom plate (1) is provided with a fixed block at the position of the four corners near the battery (16), the fixed block is used for limiting the position of the battery (16) and preventing displacement of the battery (16), and the battery (16) can be used as a counterweight to stabilize the bottom plate (1).
4. The ceramic roller dismounting structure for a tempering furnace according to claim 3, characterized in that, The top inner side of the mounting rack (9) is rotatably connected with a rotating rod, one end of the rotating rod is fixedly connected with two buffer barrels (11), respectively, the inside of the buffer barrel (11) is slidably connected with a plug rod (22), and one end of the plug rod (22) is provided with a spring (23) at the position inside the buffer barrel (11).
5. The ceramic roller dismounting structure for a tempering furnace according to claim 4, characterized in that, One end of the plug rod (22) is fixedly connected with a rubber plate (24), one side of the rubber plate (24) is provided with a notch (25), and the notch (25) is used for abutting with the surface of the ceramic roller (4).
6. The ceramic roller dismounting structure for a tempering furnace according to claim 5, characterized in that, The notch (25) is a kind of rubber material, and the notch (25) can protect the surface of the ceramic roller (4).
7. The ceramic roller dismounting structure for a tempering furnace according to claim 6, characterized in that, The bottom of the bottom plate (1) is rotatably connected with a universal wheel (15) at the four corners, respectively, and the upper surface of the bottom plate (1) is fixedly connected with a push rack (14) near the position of the battery (16).