Novel synthetic leather film pasting device

By using a rotor pump and scraper in a synthetic leather laminating device, the adhesive is uniformly coated onto the surface of the base fabric. The problem of low bonding stability between the film and the base fabric is solved by pressing the film together with the rollers, thus achieving uniform coating and stable bonding of the adhesive.

CN223735468UActive Publication Date: 2025-12-30FUJIAN DONGCHENG SUPER FIBER CO LTD
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Patent Information

Application Number
CN202520163154.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-12-30
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

In existing synthetic leather mirror film devices, the connection between the film and the base fabric is not stable, and it is not convenient to coat the base fabric with adhesive.

Method used

A rotor pump is used to deliver the adhesive into the horizontal tube, and it is discharged onto the surface of the base fabric through the discharge pipe. The adhesive is evenly coated by the cooperation of the scraper and the distribution block. Combined with the pressing of the pressure roller and the idler roller, the bonding stability between the base fabric and the film is improved.

Benefits of technology

It effectively improves the connection stability between the base fabric and the film, ensures the uniformity of adhesive coating, and enhances the bonding effect between the film and the base fabric.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of synthetic leather processing, and discloses a novel synthetic leather film pasting device which comprises a rack, base cloth and release paper, carrier rollers used for supporting the base cloth are installed at the head end and the tail end of the rack, a pressing roller is installed at the position, above the carrier rollers, of the tail of the rack, and a supporting frame is fixedly connected to the middle of the rack. A liquid storage tank is installed at the top of the supporting frame, a rotor pump is connected to the lower portion of the side, close to the head of the machine frame, of the liquid storage tank, a transverse pipe is connected to the output end of the rotor pump, a plurality of discharging pipes are arranged at the bottom of the transverse pipe, and a first scraping plate located above the base cloth is installed on the inner side of the supporting frame; two fixing plates are symmetrically arranged on the side, close to the tail of the rack, of the supporting frame, and a second scraping plate is installed between the two fixing plates. According to the utility model, the adhesive can be uniformly coated on the base cloth, the stability of the connection between the cloth and the film is effectively improved, and the practicability is strong.
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Description

TECHNICAL FIELD

[0001] The utility model relates to synthetic leather processing technical field, concretely is a novel synthetic leather pasting film device. BACKGROUND

[0002] Synthetic leather, also known as artificial leather or imitation leather, is a plastic product that simulates the appearance and feel of natural leather. It is usually made with an impregnated non-woven fabric as the net layer (base cloth) and a microporous polyurethane layer as the grain layer. Synthetic leather has the characteristics of air permeability and moisture absorption, and is closer to natural leather than ordinary artificial leather. In addition, it also has the advantages of chemical resistance, uniform quality, adaptability to mass production and processing, and water resistance, mildew resistance, etc., and has been widely used in many fields. With the continuous progress of technology and the improvement of environmental protection requirements, the synthetic leather industry will have a broader development prospect.

[0003] There are various production methods for synthetic leather, among which the dry process is commonly used. In the dry process, polyurethane resin slurry is first coated on a film, and after heating and drying, a continuous and uniform polyurethane film is formed. Then the film on the film is laminated with the base cloth.

[0004] When laminating the film with the base cloth, a film pasting device is needed, and most of the existing film pasting devices directly use an extrusion roller group to extrude and laminate the film and the base cloth. For example, the utility model patent with publication number CN219171683U discloses a synthetic leather mirror film pasting device, which has low connection stability between the film and the base cloth, and the device is not convenient for coating adhesive on the base cloth to improve the connection stability, which needs to be improved. UTILITY MODEL CONTENTS

[0005] The technical problem to be solved by the utility model is that the existing synthetic leather film pasting device has low connection stability between the film and the base cloth, and it is not convenient to coat adhesive on the base cloth.

[0006] In order to solve the above problems, the technical scheme of the utility model is as follows: a novel synthetic leather film pasting device, comprising a rack, a base cloth and a film, the rack is provided with a supporting roller at the head and tail ends for supporting the base cloth, a pressure roller is installed above the supporting roller at the tail end of the rack, a supporting frame is fixedly connected in the middle of the rack, a liquid storage tank is installed on the top of the supporting frame, a rotor pump is connected to the lower part of the side of the liquid storage tank close to the head of the rack, the output end of the rotor pump is connected with a horizontal pipe, a plurality of discharge pipes are arranged at the bottom of the horizontal pipe, a scraper No.1 is installed above the base cloth on the inner side of the supporting frame, two fixed plates are symmetrically arranged on the side of the supporting frame close to the tail end of the rack, and a scraper No.2 is installed between the two fixed plates.

[0007] Further, a fixed frame is fixedly connected above the tail end of the rack, an electric push rod is installed on the top of the fixed frame, an installation frame is installed at the output end of the electric push rod, and the pressure roller is installed in the installation frame.

[0008] Further, the rack head is installed with a limiting roller one through an L-shaped frame, the limiting roller one is in the same height with the center of the supporting roller, and the diameter of the limiting roller one is smaller than the diameter of the supporting roller.

[0009] Further, the top of the supporting frame is symmetrically fixed with vertical plates one, the height of the vertical plates one is greater than the liquid storage tank, and limiting rollers two for limiting the film are installed between the two vertical plates one.

[0010] Further, vertical plates two are symmetrically fixed between the vertical plates one and the rack tail on both sides of the rack, and a guide roller is rotatably installed between the two vertical plates two.

[0011] Further, a supporting plate for supporting the base cloth is installed below the scraper one and the scraper two on the top of the rack.

[0012] Further, a plurality of triangular prism structure distributing blocks are fixed on the side of the scraper one close to the rack head, the number of the distributing blocks is the same as the number of the discharge pipes, and one-to-one correspondence exists.

[0013] The rotor pump of the utility model transports the adhesive in the liquid storage tank into the horizontal pipe, then discharges to the base cloth surface through the discharge pipe, and the adhesive can be evenly coated on the base cloth surface through the distributing blocks, the scraper one and the scraper two, the base cloth and the film are fixed and pressed through the supporting roller cooperating with the pressing roller, and the stability of the connection between the base cloth and the film is effectively improved through coating the adhesive on the base cloth. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is the three-dimensional view of the utility model Figure 1 .

[0015] Figure 2 is the three-dimensional view of the utility model Figure 2 .

[0016] Figure 3 is the sectional view of the utility model.

[0017] Figure 4 is the installation structure diagram of the scraper one and the scraper two of the utility model.

[0018] As shown in the drawings: 1, rack; 2, base cloth; 3, film; 4, supporting roller; 5, supporting frame; 6, liquid storage tank; 7, rotor pump; 8, horizontal pipe; 9, discharge pipe; 10, scraper one; 11, fixed plate; 12, distributing block; 13, scraper two; 14, fixed frame; 15, electric push rod; 16, installation frame; 17, pressing roller; 18, L-shaped frame; 19, limiting roller one; 20, vertical plate one; 21, limiting roller two; 22, vertical plate two; 23, guide roller; 24, supporting plate. DETAILED DESCRIPTION

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0020] like Figures 1 to 2 As shown, a novel synthetic leather laminating device includes a frame 1, a base fabric 2, and a film 3. Rollers 4 for supporting the base fabric 2 are installed at both ends of the frame 1. A pressure roller 17 is installed above the rollers 4 at the tail end of the frame 1. A fixing frame 14 is fixedly connected above the tail end of the frame 1. An electric push rod 15 is installed on the top of the fixing frame 14. A mounting frame 16 is installed at the output end of the electric push rod 15. The pressure roller 17 is installed inside the mounting frame 16. A limiting roller 19 is installed at the head of the frame 1 via an L-shaped frame 18. The limiting roller 19 is at the same height as the center of the rollers 4, and the diameter of the limiting roller 19 is smaller than the diameter of the rollers 4.

[0021] The base fabric 2 first passes the bottom of the limiting roller 19, then goes around the top of the head roller 4 of the frame 1, and then is output from the top of the tail roller 4 of the frame 1, which can ensure that the base fabric 2 is attached to the roller 4 at both ends of the frame 1; the height of the pressure roller 17 can be adjusted by the extension and retraction of the electric push rod 15, and the base fabric 2 and the film 3 are pressed and fixed by the pressure roller 17 in conjunction with the roller 4.

[0022] like Figure 3 and Figure 4 As shown, a support frame 5 is fixedly connected to the middle of the frame 1. A liquid storage tank 6 is installed on the top of the support frame 5. A rotor pump 7 is connected to the lower part of the liquid storage tank 6 near the head of the frame 1. A horizontal pipe 8 is connected to the output end of the rotor pump 7. Multiple discharge pipes 9 are provided at the bottom of the horizontal pipe 8. A scraper 10 located above the base fabric 2 is installed on the inner side of the support frame 5. Multiple triangular prism-structured material distribution blocks 12 are fixedly connected to the scraper 10 near the head of the frame 1. The number of material distribution blocks 12 is the same as the number of discharge pipes 9 and they correspond one-to-one. Two fixing plates 11 are symmetrically provided on the side of the support frame 5 near the tail of the frame 1. A scraper 2 13 is installed between the two fixing plates 11.

[0023] Adhesive is added to the storage tank 6. When the rotor pump 7 is working, the adhesive is transported to the horizontal pipe 8 and then discharged to the surface of the base fabric 2 through the discharge pipe 9. The adhesive can be initially spread evenly during the transport of the base fabric 2 by the material distribution block 25 and the scraper 10. The adhesive can be spread evenly again by the scraper 2 13 to ensure the uniformity of the adhesive coating.

[0024] The vertical plate one 20 is symmetrically fixed on the top of the support frame 5, the height of the vertical plate one 20 is greater than the liquid storage tank 6, and the limiting roller two 21 for limiting the film 3 is installed between the two vertical plate ones 20; the vertical plate two 22 is symmetrically fixed between the vertical plate one 20 and the tail of the rack 1 on both sides of the rack 1, and the guide roller 23 is rotatably installed between the two vertical plate two 22.

[0025] The height of the film 3 during installation is at least flush with the limiting roller two 21, so as to prevent the liquid storage tank 6 from affecting the film 3, and the film 3 is close to the base cloth 2 through the guide roller 23.

[0026] In specific use, the rotor pump 7 delivers the adhesive into the horizontal pipe 8 when working, and then discharges the adhesive to the surface of the base cloth 2 through the discharge pipe 9; the adhesive can be uniformly coated on the surface of the base cloth 2 through the cooperation of the distribution block 25, the scraper one 10 and the scraper two 13; the base cloth 2 and the film 3 are pressed and fixed through the cooperation of the compression roller 17 and the carrier roller 4; and the stability of the connection between the base cloth 2 and the film is effectively improved through coating the adhesive on the base cloth 2.

[0027] The parts not disclosed in the utility model are all prior art, and the specific structure and working principle will not be described again.

[0028] It should be noted that, in this text, relational terms such as first and second are used merely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article, or device.

[0029] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

[0030] The utility model and its implementation mode have been described above, and such description is not restrictive, and the embodiment shown in the drawings is only one of the embodiments of the utility model, and the actual structure is not limited thereto. In general, if those skilled in the art are inspired thereby, without departing from the creative purpose of the utility model, similar structure modes and embodiments are not creatively designed, which should belong to the protection scope of the utility model.

Claims

1. A novel synthetic leather film pasting device, comprising a rack (1), a base cloth (2) and a film (3), the rack (1) is provided with a supporting roller (4) at the head and tail ends for supporting the base cloth (2), and a pressing roller (17) is installed above the supporting roller (4) at the tail end of the rack (1), characterized in that: The middle of the frame (1) is fixed with a support frame (5), the top of the support frame (5) is provided with a liquid storage tank (6), the lower part of the liquid storage tank (6) is connected with a rotor pump (7) near the head of the frame (1), the output end of the rotor pump (7) is connected with a cross pipe (8), the bottom of the cross pipe (8) is provided with a plurality of discharge pipes (9), the inside of the support frame (5) is provided with a scraper one (10) above the base cloth (2), the side of the support frame (5) near the tail of the frame (1) is provided with two fixed plates (11) symmetrically, and the two fixed plates (11) are provided with a scraper two (13).

2. The novel synthetic leather laminating device according to claim 1, characterized in that: The tail of the frame (1) is fixed with a fixed frame (14), the top of the fixed frame (14) is provided with an electric push rod (15), the output end of the electric push rod (15) is provided with a mounting frame (16), and the pressing roller (17) is mounted in the mounting frame (16).

3. The novel synthetic leather laminating device according to claim 1, characterized in that: The head of the frame (1) is provided with a limiting roller one (19) through an L-shaped frame (18), the center of the limiting roller one (19) is the same height as the center of the supporting roller (4), and the diameter of the limiting roller one (19) is smaller than the diameter of the supporting roller (4).

4. The novel synthetic leather laminating device according to claim 1, characterized in that: The top of the support frame (5) is fixed with a vertical plate one (20) symmetrically, the height of the vertical plate one (20) is greater than that of the liquid storage tank (6), and a limiting roller two (21) for limiting the film (3) is mounted between the two vertical plate ones (20).

5. The novel synthetic leather laminating device according to claim 4, characterized in that: The vertical plate two (22) is fixed symmetrically between the vertical plate one (20) and the tail of the frame (1) on both sides of the frame (1), and the guide roller (23) is rotatably mounted between the two vertical plate two (22).

6. The novel synthetic leather laminating device according to claim 1, characterized in that: The top of the frame (1) is provided with a supporting plate (24) below the scraper one (10) and the scraper two (13) for supporting the base cloth (2).

7. The novel synthetic leather laminating device according to claim 1, characterized in that: The side of the scraper one (10) near the head of the frame (1) is fixed with a plurality of three-prism structure distribution blocks (12), the number of the distribution blocks (12) is the same as that of the discharge pipes (9), and they are one-to-one corresponding.

Citation Information

Patent Citations

  • Synthetic leather mirror surface film pasting device

    CN219171683U