Turning wheel mechanism for patch type drip irrigation tape production line
By introducing a turning wheel mechanism into the drip irrigation tape production line, the drip irrigation tape can be turned 180 degrees, which solves the problem of excessively long production line length, improves production efficiency and adaptability, and meets the layout requirements of factories of different sizes.
Patent Information
- Application Number
- CN202520372703.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-03-05
AI Technical Summary
Existing drip irrigation tape production line equipment is too long to fit into small factory layouts, and requires manual operation and real-time monitoring of production status, resulting in low production efficiency.
Design a turning wheel mechanism for a patch-type drip irrigation tape production line. The mechanism enables the drip irrigation tape to turn 180 degrees through two turning wheels, shortening the production line length while maintaining the horizontal conveying direction, and adapting to factory layouts of different sizes.
It effectively shortens the production line length, reduces the need for manual operation, improves production efficiency, and meets the layout requirements of factories of different sizes.
Smart Images

Figure CN223737403U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of drip irrigation tape production technology, and relates to a turning wheel mechanism for a patch-type drip irrigation tape production line. Background Technology
[0002] The patch-type drip irrigation tape production line equipment includes an extrusion main unit, a tape selection and feeding mechanism, a tape conveying mechanism, a tape application mechanism, a cooling water tank mechanism, a traction and perforation mechanism, a tape storage mechanism, and a winding mechanism. These devices are connected in sequence and arranged in a row. The drip irrigation tape raw material is heated and plasticized by the extrusion main unit and then extruded from the die. Simultaneously, it is fed into the application area by the tape conveyor via a tape feeding gun. The tape then enters the vacuum water tank for shaping and cooling through the pressing mechanism. Under traction, the tape is perforated according to the application signal, then tensioned by the tape storage mechanism before entering the winding process.
[0003] Existing drip irrigation tape production lines are all set up in a straight line in the production room. Because the entire production line is quite long, it is generally impossible to install in a small factory. Moreover, manual labor is required to feed the material at the beginning and unload the roll at the end of the production line. At the same time, the production status needs to be monitored in real time during the production process. The round trip distance is large, and multiple positions need to be set up for operation. Summary of the Invention
[0004] The purpose of this invention is to address the aforementioned problems in existing technologies by proposing a turning wheel mechanism for a patch-type drip irrigation tape production line. This invention can adjust the conveying direction of the patch-type drip irrigation tape on the production line as needed, shortening the length of the entire production line and enabling it to meet the layout requirements of factories of different sizes.
[0005] The objective of this utility model can be achieved through the following technical solutions:
[0006] A turning wheel mechanism for a patch-type drip irrigation tape production line includes: a base, on which a fixed column is vertically provided;
[0007] A connecting block is installed at the upper end of a fixed column, and two horizontal plates are symmetrically arranged on the outer side of the connecting block;
[0008] The guide wheel is provided on the connecting block and has a fixed shaft. The guide wheel is rotatably mounted on the fixed shaft via a bearing.
[0009] An L-shaped bend plate, one end of which is connected to a horizontal plate, with the bend angle of the L-shaped bend plate facing the guide wheel, and a guide structure provided on the L-shaped bend plate, which can convert the horizontally conveyed drip irrigation tape into vertically conveyed tape and make the drip irrigation tape fit against the outside of the guide wheel.
[0010] Preferably, the guide structure includes:
[0011] The extension plate is horizontally installed on the L-shaped bent plate, a vertical plate is vertically installed on the extension plate, a fourth sliding slot hole is formed on the vertical plate, and two guide columns for horizontally passing drip irrigation belts are installed on the fourth sliding slot hole.
[0012] A second sliding slot hole is formed on the L-shaped bent plate, and two guide columns for vertically passing drip irrigation belts are installed in the second sliding slot hole.
[0013] Preferably, the two guide columns in the fourth sliding slot hole and the two guide columns in the second sliding slot hole are located on the tangent line of the guide wheel.
[0014] Preferably, a first sliding slot hole is formed on the horizontal plate away from the L-shaped bent plate along the radial direction of the guide wheel, and a rotatable guide column is vertically installed on the first sliding slot hole.
[0015] Preferably, a third sliding slot hole is formed on the L-shaped bent plate along the radial direction of the guide wheel, and a guide column is vertically installed on the third sliding slot hole.
[0016] Preferably, the included angle of the guide column in the third sliding slot hole and the guide column in the first sliding slot hole to the center of the guide wheel is 90 degrees.
[0017] Preferably, the connecting block is rotationally arranged on the upper end of the fixed column, one of the horizontal plates is provided with an arc-shaped hole, a fixed bolt is inserted into the arc-shaped hole, the upper end of the fixed column is horizontally provided with a fixed plate, the fixed bolt is threadedly connected to the fixed plate, the fixed bolt extends downward out of the fixed plate and the end portion is threadedly connected with a fixed nut.
[0018] Preferably, the upper end of the fixed column is provided with a mounting hole, the connecting block is slidingly arranged in the mounting hole, the lower end of the connecting block is provided with a push rod, and the mounting hole is provided with a driving structure capable of driving the connecting block to move up and down.
[0019] Preferably, the driving structure comprises:
[0020] A rotating shaft is horizontally rotationally arranged in the mounting hole, the rotating shaft is provided with a gear, one end of the rotating shaft extends to the outside of the fixed column and the end portion is provided with a handle.
[0021] A rack is vertically arranged on the lower end of the push rod, the rack is arranged on the push rod, and the rack is in meshing connection with the gear.
[0022] Compared with the prior art, the utility model has the following advantages:
[0023] Two turning wheel mechanisms are arranged on the production line, the horizontally input drip irrigation belt is turned by 90 degrees into vertical output through the first turning wheel mechanism, and then the vertically input drip irrigation belt is turned by 90 degrees into horizontal output through the second turning wheel mechanism, so that the drip irrigation belt is turned by 180 degrees, the horizontal conveying direction is kept unchanged, the length of the production line is greatly shortened, and the layout requirements of different size workshops are met.
[0024] 2、When the horizontally conveyed drip irrigation belt passes between the two guide columns on the fourth sliding groove hole and then enters between the two guide columns on the second sliding groove hole, the drip irrigation belt changes from horizontal to vertical state, the vertically state drip irrigation belt passes around the quarter guide wheel and is turned by 90 degrees, and is output to the second turning wheel mechanism, so that the drip irrigation belt changes from vertical to horizontal state and is turned by 90 degrees, and the horizontal conveying is ensured while the 180-degree turning is completed as a whole. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 is a structural schematic view of embodiment one of the utility model;
[0026] Figure 2 is Figure 1 the front view of the turning wheel mechanism;
[0027] Figure 3 is Figure 2 the sectional view of A-A in
[0028] Figure 4 is a structural schematic view of the guide column;
[0029] Figure 5 is a structural schematic view of embodiment two of the utility model;
[0030] Figure 6 is Figure 5 the sectional view of B-B in
[0031] Figure 7 is a structural schematic view of embodiment three of the utility model.
[0032] In the drawing: 1, base; 2, fixed column; 21, support plate; 22, connecting block; 23, horizontal plate; 231, first sliding groove hole; 232, arc-shaped hole; 24, fixed plate; 25, fixed bolt; 26, fixed nut; 27, sliding groove; 28, sliding block; 3, L-shaped bent plate; 31, second sliding groove hole; 32, third sliding groove hole; 4, extension plate; 41, vertical plate; 42, fourth sliding groove hole; 5, fixed week; 51, guide wheel; 52, annular groove; 6, guide column; 61, rotating sleeve; 62, fixed sleeve; 63, limiting convex edge; 64, butterfly bolt; 7, push rod; 71, rack; 8, gear; 81, rotating shaft; 82, handle; 83, locking nut. DETAILED DESCRIPTION
[0033] The following is a specific embodiment of the utility model and further describes the technical scheme of the utility model in conjunction with the drawings, but the utility model is not limited to these embodiments. Embodiment 1
[0034] As Figures 1-4 shown, a turning wheel mechanism for a patch type drip irrigation belt production line, the patch type drip irrigation belt is conveyed horizontally during processing, the turning wheel mechanism comprises a base 1, a connecting block 22, a guide wheel 51 and an L-shaped bending plate 3.
[0035] The base 1 is vertically provided with a fixed column 2, four fixed holes are formed around the base 1, preferably, the fixed column 2 is a rectangular column, support plates 21 are arranged between the four sides of the fixed column 2 and the base 1, and lightening holes are formed in the support plates 21.
[0036] The connecting block 22 is installed at the upper end of the fixed column 2, and two horizontal plates 23 are symmetrically arranged on the outer side of the connecting block 22.
[0037] A fixed shaft 5 is arranged on the connecting block 22, and the guide wheel 51 is rotatably arranged on the fixed shaft 5 through a bearing.
[0038] One end of the L-shaped bending plate 3 is connected to one of the horizontal plates 23, and the corner of the L-shaped bending plate 3 faces the guide wheel 51.
[0039] One end of the L-shaped bending plate 3 is arranged on the horizontal plate 23 away from the guide column 6, and the corner of the L-shaped bending plate 3 faces the guide wheel 51, an extension plate 4 is horizontally installed at the bending part of the L-shaped bending plate 3, a vertical plate 41 is vertically installed at the outer end of the extension plate 4, a fourth sliding groove hole 42 is vertically formed in the vertical plate 41, and two guide columns 6 for horizontally passing through the drip irrigation belt are installed in the fourth sliding groove hole 42.
[0040] The second sliding groove hole 31 is formed in the L-shaped bending plate 3, and two guide columns 6 for vertically passing through the drip irrigation belt are installed in the second sliding groove hole 31.
[0041] The guide column 6 comprises a fixed sleeve 62, a rotating sleeve 61 is rotatably arranged on the outer side of the fixed sleeve 62, one end of the fixed sleeve 62 protrudes out of the rotating sleeve 61 and a butterfly bolt 64 is threadedly connected at the end portion, a limiting protruding edge 63 is arranged on the fixed sleeve 62 protruding out of the rotating sleeve 61, the fixed sleeve 62 is slidingly arranged in the first sliding groove hole 231, the limiting protruding edge 63 and the butterfly bolt 64 are respectively located on the two sides of the sliding groove hole, and the fixed sleeve 62 is fastened and slid by rotating the butterfly bolt 64.
[0042] Two turning wheel mechanisms are arranged on the production line, the horizontally input drip irrigation belt is turned by 90 degrees into vertical output through the first turning wheel mechanism, and then the vertically input drip irrigation belt is turned by 90 degrees into horizontal output through the second turning wheel mechanism, so that the drip irrigation belt is turned by 180 degrees as a whole while the horizontal conveying direction is kept unchanged, the length of the production line is greatly shortened, and the layout requirements of different size workshops are met.
[0043] Preferably, the two guide columns 6 in the fourth sliding groove hole 42 and the two guide columns 6 in the second sliding groove hole 31 are located on the tangent line of the guide wheel 51. It ensures that the patch drip irrigation belt can be correctly cut into the outside of the guide wheel 51, reduces the extrusion force of the two guide columns 6 on the guide wheel 51 or the second sliding groove hole 31 on the patch drip irrigation belt, and ensures smooth conveying of the patch drip irrigation belt.
[0044] In this embodiment, a first sliding groove hole 231 is formed on the horizontal plate 23 away from the L-shaped bent plate 3 along the radial direction of the guide wheel 51, a guide column 6 rotatable is vertically installed on the first sliding groove hole 231, and a third sliding groove hole 32 is formed on the L-shaped bent plate 3 along the radial direction of the guide wheel 51, and a guide column 6 is vertically installed on the third sliding groove hole 32.
[0045] By adjusting the guide columns 6 in the first sliding groove hole 231 and the third sliding groove hole 32, they are close to the guide wheel 51, so as to avoid the patch drip irrigation belt from slipping when passing around the guide wheel 51, and improve the stability of conveying.
[0046] Preferably, the included angle of the guide column 6 in the third sliding groove hole 32 and the guide column 6 in the first sliding groove hole 231 to the center of the guide wheel 51 is 90 degrees, and the guide column in the third sliding groove hole 32 is on the tangent line intersection point of the two guide columns 6 in the fourth sliding groove hole 42 and the two guide columns 6 in the second sliding groove hole 31 and the guide wheel 51.
[0047] Generally, two groups of turning wheel mechanisms are arranged in the workshop, so that the patch drip irrigation belt is turned by 180 degrees, therefore, the quarter circumference of the guide wheel 51 in each group of turning wheel mechanisms is in contact with the patch drip irrigation belt, and the guide column 6 in the first sliding groove hole 231 and the guide column 6 in the third sliding groove hole 32 can exactly prevent the patch drip irrigation belt on the outside of the guide wheel 51 from slipping. Embodiment 2
[0048] As Figure 5 and 6As shown, the connecting block 22 is rotatably mounted on the upper end of the fixed column 2. One of the horizontal plates 23 has an arc-shaped hole 232, and a fixing bolt 25 is inserted into the arc-shaped hole 232. A fixing plate 24 is horizontally mounted on the upper end of the fixed column 2. The fixing bolt 25 is threadedly connected to the fixing plate 24. The fixing bolt 25 extends downward out of the fixing plate 24 and is threadedly connected to the end of the fixing nut 26.
[0049] After the production line is installed, if there is a slight angular deviation between the guide post 6 on the fourth chute hole 42 and the patch drip irrigation tape, the drip irrigation tape cannot be horizontally cut into the guide wheel 51. Since the connecting block 22 is rotatably set on the upper end of the fixed post 2, it slides in the arc-shaped hole 232 through the fixing bolt 25, thereby adjusting the angles of the two horizontal plates 23, the L-shaped curved plate 3, and the extension plate 4, so that the turning wheel mechanism can meet the layout requirements of the entire production line. Example 3
[0050] like Figure 7 As shown, the upper end of the fixed column 2 is provided with an installation hole, the connecting block 22 is slidably disposed in the installation hole, the lower end of the connecting block 22 is provided with a push rod 7, and the installation hole is provided with a driving structure that can drive the connecting block 22 to move up and down.
[0051] The drive mechanism can move the connecting block 22 up and down, so that the guide wheel 51 can meet the requirements of production lines of different heights and improve its applicability.
[0052] In this embodiment, the drive structure includes a rotating shaft 81 and a rack 71.
[0053] The rotating shaft 81 is horizontally rotatably installed in the mounting hole. The rotating shaft 81 is equipped with a gear 8. One end of the rotating shaft 81 extends to the outside of the fixed column 2 and is equipped with a handle 82 at the end. The rotating shaft 81 extending out of the fixed column 2 is provided with an external thread, and a locking nut 83 is threadedly connected to the rotating shaft 81.
[0054] The lower end of the connecting block 22 is vertically provided with a push rod 7, and the rack 71 is provided on the push rod 7. The rack 71 is meshed with the gear 8.
[0055] By turning the handle 82, the rotating shaft 81 and gear 8 are driven to rotate, which in turn drives the rack 71 and push rod 7 to move up and down, adjusting the height of the connecting block 22 and guide wheel 51. When the height is adjusted to a suitable level, the locking nut 83 is turned to make it contact and press against the outside of the fixing post 2, thus fixing the rotating shaft 81 in the current position.
Claims
1. A turn wheel mechanism for a patch type drip irrigation tape production line, characterized by, The utility model relates to a drip irrigation belt vertical conveying device, including: Base (1), the fixed column (2) is vertically arranged on base (1); Connecting block (22), the upper end of fixed column (2) is installed in connecting block (22), and the outer side of connecting block (22) is provided with two horizontal plates (23) symmetrically; Guide wheel (51), the fixed shaft (5) is provided on connecting block (22), and guide wheel (51) is rotatably arranged on fixed shaft (5) through bearing; L-shaped bent plate (3), one end of L-shaped bent plate (3) is connected on one of horizontal plates (23), and the angle of L-shaped bent plate (3) is towards guide wheel (51), and guide structure is arranged on L-shaped bent plate (3), and guide structure can convert drip irrigation belt horizontal conveying into vertical conveying and makes drip irrigation belt adhere to the outside of guide wheel (51).
2. The turn wheel mechanism for a patch type drip irrigation tape production line according to claim 1, characterized in that, The guide structure includes: Extension plate (4), extension plate (4) is horizontally installed on L-shaped bent plate (3), vertical plate (41) is vertically installed on extension plate (4), fourth sliding slot hole (42) is formed in vertical plate (41), and two guide columns (6) for horizontal drip irrigation belt are installed on fourth sliding slot hole (42); Second sliding slot hole (31), second sliding slot hole (31) is formed in L-shaped bent plate (3), and two guide columns (6) for vertical drip irrigation belt are installed in second sliding slot hole (31).
3. The turn wheel mechanism for a patch type drip irrigation tape production line according to claim 2, characterized in that, The two guide columns (6) in fourth sliding slot hole (42) and the two guide columns (6) in second sliding slot hole (31) are located on the tangent line of guide wheel (51).
4. The turn wheel mechanism for a patch type drip irrigation tape production line according to claim 1, wherein The horizontal plate (23) away from L-shaped bent plate (3) is provided with first sliding slot hole (231) along the radial direction of guide wheel (51), and the guide column (6) rotatable is vertically installed on first sliding slot hole (231).
5. The turn wheel mechanism for a patch type drip irrigation tape production line according to claim 4, characterized in that, The L-shaped bent plate (3) is provided with third sliding slot hole (32) along the radial direction of guide wheel (51), and the guide column (6) is vertically installed on third sliding slot hole (32).
6. The turn wheel mechanism for a patch type drip irrigation tape production line according to claim 5, characterized in that, The included angle of the guide column (6) in third sliding slot hole (32) and the guide column (6) in first sliding slot hole (231) to the center of guide wheel (51) is 90 degrees.
7. The turn wheel mechanism for a patch type drip irrigation tape production line according to claim 2, characterized in that, The connecting block (22) is rotatably arranged on the upper end of fixed column (2), one of horizontal plates (23) is provided with arc-shaped hole (232), fixed bolt (25) is inserted in arc-shaped hole (232), the upper end of fixed column (2) is provided with fixed plate (24), fixed bolt (25) is threadedly connected on fixed plate (24), fixed bolt (25) extends downwards fixed plate (24) and the end portion is threadedly connected with fixed nut (26).
8. The turn wheel mechanism for a patch type drip irrigation tape production line according to claim 2, characterized in that, The upper end of fixed column (2) is provided with mounting hole, the connecting block (22) is slidably arranged in mounting hole, the lower end of connecting block (22) is provided with push rod (7), and the driving structure that can drive connecting block (22) to move up and down is arranged in mounting hole.
9. The turn wheel mechanism for a patch type drip irrigation tape production line according to claim 8, characterized in that, The driving structure includes: A rotating shaft (81) is arranged horizontally in the mounting hole, and a gear (8) is arranged on the rotating shaft (81), one end of the rotating shaft (81) extends to the outside of the fixed column (2) and the end is provided with a handle (82); A toothed bar (71) is arranged on the push rod (7) at the lower end of the connecting block (22), and the toothed bar (71) is in meshing connection with the gear (8).