Pipeline interior detection device

Abstract

The utility model discloses a pipeline interior detection device, which is characterized in that crawler wheels are arranged on two sides of a frame and are driven by two independent motors to realize flexible movement. A main illuminating lamp, a networking controller and the like are installed on the machine body, the mechanical arm can be flexibly stretched, and a mechanical clamp, a camera and an auxiliary illuminating lamp are arranged. In addition, the mounting holes are formed in the frame, other sensors can be assembled according to needs, and the detection function is enhanced. The device is simple in structure, convenient to operate, comprehensive in detection and suitable for internal detection of various pipelines.

Description

Technical Field

[0001] This utility model relates to the field of pipeline inspection technology, and in particular to an internal pipeline inspection device. Background Technology

[0002] Pipelines, as vital transportation infrastructure, are widely used in various fields. However, the internal environment of pipelines is complex and often harbors various defects and hidden dangers, requiring regular inspection. Traditional pipeline inspection methods are often cumbersome to operate, inefficient, and unable to comprehensively cover all areas inside the pipeline. Therefore, developing a pipeline internal inspection device that is simple in structure, easy to operate, and provides comprehensive inspection capabilities is of great significance. Utility Model Content

[0003] The purpose of this invention is to provide a pipeline inspection device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a pipeline inspection device, comprising a frame, a body, and a robotic arm. Tracked wheels are mounted on both sides of the frame, and two motors are installed inside the frame. The output ends of the motors are connected to the tracked wheels for transmission, and each tracked wheel is driven independently by the motor. The body is mounted on the top of the frame, and a network controller is provided on the upper front of the body for remote control and data transmission. The robotic arm is mounted on the top of the body, and a mechanical clamp is mounted on one end of the robotic arm for gripping objects inside the pipeline. A camera is mounted above the mechanical clamp via a bracket for capturing images of the pipeline interior during inspection.

[0005] Preferably, a main light is installed at the front of the machine body to illuminate the detection area.

[0006] Preferably, an auxiliary light is installed on one side of the robotic arm to provide auxiliary lighting for the camera.

[0007] Preferably, the frame is provided with mounting holes, which can be used to assemble other sensors as needed to expand the detection function.

[0008] In summary, this application includes the following beneficial technical effects:

[0009] 1. Dual-motor independent drive: The track wheels on both sides of the frame are driven by two independent motors, enabling the device to move and turn flexibly and adapt to different pipeline environments.

[0010] 2. Multifunctional robotic arm: The robotic arm can extend and rotate flexibly, and is equipped with mechanical grippers, cameras and auxiliary lights to realize multiple functions such as grasping, shooting and lighting.

[0011] 3. Remote control and data transmission: The networked controller enables remote operation and data transmission, facilitating real-time monitoring and analysis of test results by testing personnel.

[0012] 4. Expandability: The frame is equipped with mounting holes, which can be used to install other sensors as needed, such as temperature sensors, humidity sensors, etc., to further expand the detection function.

[0013] 5. Simple structure and easy operation: This device has a simple structure and is easy to operate, which reduces the labor intensity of testing personnel and improves testing efficiency. Attached Figure Description

[0014] Figure 1 This is the front view of the present invention;

[0015] Figure 2 This is a bottom view of the structure of this utility model;

[0016] Figure 3 This is a side view of the present invention.

[0017] In the diagram: 1. Chassis; 101. Track wheel; 102. Motor; 2. Body; 201. Main headlight; 202. Network controller; 3. Robotic arm; 301. Mechanical gripper; 302. Camera; 303. Auxiliary headlight. Detailed Implementation

[0018] The specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0019] like Figure 1-3 As shown, the pipeline inspection device of this utility model includes components such as a frame 1, a body 2, and a robotic arm 3.

[0020] The chassis 1 has track wheels 101 mounted on both sides. An internal battery powers various sensors, and it can also be powered by an external power source (not shown) via cable connection. Two motors 102 are installed inside the chassis 1. The output of each motor 102 is connected to the track wheels 101, and each track wheel 101 is independently driven by the motor 102. This allows the chassis 1 to move and steer flexibly as needed, adapting to different pipeline environments. The chassis 1 also has mounting holes for attaching other sensors, such as temperature sensors, humidity sensors, or ultrasonic crack detectors, to expand its detection capabilities.

[0021] The chassis 1 is mounted on top of the main body 2. A main headlight 201 is installed at the front of the main body 2 to illuminate the detection area. A network controller 202 is located above the front of the main body 2 for remote operation and data transmission. The network controller 202 can connect to a remote terminal via a wireless network to achieve remote monitoring and data analysis.

[0022] A robotic arm 3 is mounted on the top of the machine body 2. A mechanical gripper 301 is attached to one end of the robotic arm 3 for grasping objects inside the pipe. A camera 302 is mounted above the mechanical gripper 301 via a bracket for capturing inspection images of the inside of the pipe. The camera 302 can transmit the captured images to a remote terminal in real time for analysis by inspection personnel. An auxiliary light 303 is mounted on one side of the robotic arm 3 to provide auxiliary lighting for the camera 302, ensuring the clarity of the captured images.

[0023] Working Principle: In use, inspectors can remotely operate the pipeline inspection device of this invention via a network controller 202. The chassis 1, driven by a motor 102, moves inside the pipeline via tracked wheels 101. A main headlight 201 illuminates the inspection area, and a camera 302 captures the inspection footage inside the pipeline, transmitting the images in real time to a remote terminal. A robotic arm 3 can extend, retract, and rotate as needed; a mechanical gripper 301 grasps objects inside the pipeline; and an auxiliary headlight 303 provides supplementary lighting for the camera 302. Inspectors can analyze and judge problems inside the pipeline based on the images and data on the remote terminal. Simultaneously, the mounting holes on the chassis 1 can be used to assemble other sensors as needed to further expand the inspection capabilities.

[0024] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0025] The foregoing description of an exemplary embodiment of a pipeline inspection device provided by this disclosure refers to preferred embodiments. However, those skilled in the art will understand that various modifications and alterations can be made to the above specific embodiments without departing from the spirit of this disclosure, and various combinations can be made to the various technical features and structures proposed in this disclosure without exceeding the protection scope of this disclosure, which is determined by the appended claims.

Claims

1. An in-pipe inspection device comprising a vehicle frame (1), a body (2) and a mechanical arm (3), characterized in that: Two sides of the frame (1) are provided with track wheels (101), the inside of the frame (1) is provided with two motors (102), the output end of the motor (102) is in transmission connection with the track wheel (101), each track wheel (101) is independently driven by the motor (102), the top of the frame (1) is provided with a body (2), the upper front portion of the body (2) is provided with a networking controller (202) for remote control and data transmission, the top of the body (2) is provided with a mechanical arm (3), one end of the mechanical arm (3) is provided with a mechanical clamp (301) for grabbing objects in the pipeline, the upper portion of the mechanical clamp (301) is provided with a camera (302) through a support for shooting the detection picture inside the pipeline.

2. The pipe inspection apparatus of claim 1, wherein: The front portion of the body (2) is provided with a main headlamp (201) for illuminating the detection area.

3. The pipe inspection apparatus of claim 1, wherein: One side of the mechanical arm (3) is provided with an auxiliary headlamp (303) for providing auxiliary illumination for the camera (302).

4. The pipe inspection apparatus of claim 1, wherein: The frame (1) is provided with mounting holes, other sensors can be assembled according to needs to expand the detection function.

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