Jig for rapidly judging twisted pitch of four pairs of network cables

By designing a fixture for quickly determining the pitch of four pairs of network cables, using a PEEK base plate and a cable clamping groove structure, the problem of large measurement error in existing technologies is solved, achieving high-precision and convenient pitch testing.

CN223741435UActive Publication Date: 2025-12-30BELDEN HIRSCHMANN IND SUZHOU CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420348577.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-12-30
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

In the existing technology, during the twisting process of the network cable, the twisting pitch needs to be measured manually, which is prone to errors. In addition, it is inconvenient to use a ruler for measurement, resulting in large testing errors and inconvenient operation.

Method used

Design a fixture for quickly determining the twisted pitch of four pairs of network cables. Use a PEEK (polyetheretherketone) base plate with cable clamping grooves and pitch marking lines to ensure that the pitch of each cable specification is marked on the base plate. Set clear upper and lower limit marks and use the cable clamping grooves to stably fix the cable under test. Use PEEK material to ensure testing accuracy under different temperature environments.

Benefits of technology

It improves the accuracy and convenience of measurement, reduces human error, ensures the accuracy of testing under different temperature environments, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223741435U_ABST
    Figure CN223741435U_ABST
Patent Text Reader

Abstract

The utility model discloses a jig for rapidly determining the twisted pitch of four pairs of network cables, which comprises a test bottom plate, the test bottom plate is provided with four wire clamping grooves, the test bottom plate is provided with test starting lines at the wire clamping grooves, the test bottom plate is provided with a plurality of single pitch marker lines at each wire clamping groove, and the single pitch marker lines are connected with the test starting lines. And a pitch test range line is arranged at the single pitch marker line farthest from the test start line. According to the utility model, the pitch of the cable of each specification is engraved on the bottom plate, an obvious pitch test range line is arranged, the bottom plate is made of PEEK polyether-ether-ketone material, the coefficient of thermal expansion and cold contraction is small, the test precision in different temperature environments is further ensured, the weight is light, and by arranging the groove corresponding to the outer diameter of the counter-twisting on the bottom plate, the test efficiency is improved. During testing, the twisted-pair cable is clamped in the groove, the twisted-pair cable can be stabilized during measurement, and testing is more accurate.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of Ethernet cable production, and particularly relates to a jig for quickly determining the twist pitch of four pairs of network cables. BACKGROUND

[0002] In the prior art, in the twist process production, when starting or testing the twist pitch, the twist line needs to be pulled out for a certain distance to measure the pitch with a meter ruler, and then the pitch needs to be measured with a meter ruler. The ten pitches are easy to count wrong, and the use of the meter ruler is easy to produce errors, and the on-site operation is very inconvenient. SUMMARY

[0003] The utility model discloses a kind of jigs for quickly determining the twist pitch of four pairs of network cables, to solve the problems in the prior art.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of jig for quickly determining the twist pitch of four pairs of network cables, including test base plate, the test base plate is provided with four wire clamping grooves, the test base plate is located at wire clamping groove place and is provided with test starting line, the test base plate is located at every wire clamping groove place and is provided with multiple single pitch mark line, the single pitch mark line farthest from the test starting line is provided with pitch test range line.

[0005] Preferably, each wire clamping groove is provided with ten single pitch mark lines, and the adjacent single pitch mark lines have the same spacing.

[0006] Preferably, the pitch test range lines of the four wire clamping grooves have different spacings.

[0007] Preferably, the test base plate is made of PEEK polyether ether ketone.

[0008] Compared with the prior art, the utility model has the beneficial effects that: the deficiencies of the existing test method (the ten pitches are easy to count wrong when testing, and the twist line is inconvenient to place and measure on the meter ruler) are overcome, the pitch of each specification cable is marked on the base plate, the upper and lower limit marks (pitch test range lines) are set, PEEK polyether ether ketone material is used as the base plate, the thermal expansion and contraction coefficient is small, the test accuracy in different temperature environments is further ensured, the weight is light, the corresponding twist outer diameter grooves are set on the base plate, the twist cable is clamped in the groove during testing, the twist line can be stably measured during testing, and the testing is more accurate. BRIEF DESCRIPTION OF DRAWINGS

[0009] The accompanying drawings are included to provide a further understanding of the utility model, and constitute a part of the specification, and are used together with embodiments of the utility model to explain the utility model, and do not constitute a limitation on the utility model. In the drawings:

[0010] Fig. 1 is a structural schematic view of the utility model;

[0011] Fig. 2 is a side view of the utility model.

[0012] In the figure: 1, test base plate; 2, card line groove; 3, pitch test range line; 4, single pitch mark line; 5, test starting line. DETAILED DESCRIPTION

[0013] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only to represent selected embodiments of the utility model.

[0014] Please refer to Figs. 1-2 In the embodiments of the utility model, a jig for quickly determining the pair-twisted pitch of four pairs of network cables comprises a test base plate 1, the test base plate 1 is provided with four card line grooves 2, the test base plate 1 is provided with a test starting line 5 at each card line groove 2, the test base plate 1 is provided with a plurality of single pitch mark lines 4 at each card line groove 2, and the pitch test range line 3 is arranged at the single pitch mark line 4 farthest from the test starting line 5. The device overcomes the shortcomings of the existing test method (ten pitches are easily miscounted during testing, and it is inconvenient to place and measure the twisted cable on the meter ruler), the pitch of each specification of cable is marked on the base plate, and obvious upper and lower limit marks (pitch test range lines) are arranged; by arranging the grooves corresponding to the pair-twisted outer diameter on the base plate, the twisted cable can be clamped in the groove during testing, the twisted cable can be stably measured during measurement, and the testing is more accurate; different test plates are arranged for each type of cable, and different test plates are used according to the cable number of the production line during production.

[0015] Each card line groove 2 is provided with ten single pitch mark lines 4, and the pitch of adjacent single pitch mark lines 4 is the same; the pitch test range lines 3 of the four card line grooves 2 are different in size; the test base plate 1 adopts a PEEK polyether ether ketone base plate; the PEEK polyether ether ketone material is used as the base plate, the thermal expansion and cold shrinkage coefficient is small, and the test accuracy under different temperature environments is further ensured, and the weight is light.

[0016] The general Ethernet cable is four pairs of cable, so the device is provided with four pairs of grooves on the bottom plate, and mark lines for observing each pair of pitches, and determination lines for the upper limit and lower limit of the final determination pitch; by setting the grooves close to the size of the pair of stranded cable to be tested, the pair of stranded cable to be tested can be tightly clamped during testing, facilitating testing; each product is separately made with a test plate, and the corresponding test plate is used during production; convenient to use; 10 are set for each pitch test (if the pitch is small, 20 can also be set), the upper and lower tolerances are enlarged to facilitate observation of the upper and lower limits.

[0017] The working principle of the utility model is: overcome the deficiency of prior art test mode (test when temporary number out ten pitch easy to number error, stranded wire in meter on the placement measurement is inconvenient), the device will each kind of specification cable pitch is engraved on the bottom plate, set obvious upper limit and lower limit mark (pitch test range line), adopt PEEK polyether ether ketone material as the bottom plate, the thermal expansion and cold contraction coefficient is small, further guarantee the test precision under different temperature environment, light in weight, through setting the corresponding stranded outer diameter groove on the bottom plate, the stranded cable is clamped in the groove during testing, the stranded wire can be measured stably during measurement, and the testing is more accurate; each kind of cable is provided with different test plate, and different test plate is used according to the production cable number during production.

[0018] Finally, it should be noted that: the above only for the preferred embodiment of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A tool for quickly determining the twist pitch of four pairs of network cable pairs, comprising a test board (1), characterized in that: The test base plate (1) is provided with four card line grooves (2), the test base plate (1) is provided with a test starting line (5) at the card line groove (2), and the test base plate (1) is provided with a plurality of single pitch mark lines (4) at each card line groove (2). The single pitch mark line (4) farthest from the test starting line (5) is provided with a pitch test range line (3).

2. The tool for quickly determining the twist pitch of four pairs of network cable twisted pairs according to claim 1, wherein: Each of the card line grooves (2) is provided with ten single pitch mark lines (4), and the spacing of adjacent single pitch mark lines (4) is the same.

3. The tool for quickly determining the twist pitch of four pairs of network cable twisted pairs according to claim 2, wherein: The pitch test range lines (3) of the four card line grooves (2) are different in size.

4. The tool for quickly determining the twist pitch of four pairs of network cable twisted pairs according to claim 1, wherein: The test base plate (1) adopts a PEEK polyether ether ketone base plate.