The invention discloses a design and manufacturing method of a high-bearing-capacity carbon
fiber reinforced polyether-
ether-
ketone (PEEK) gear, and provides a
machining method which can completely, accurately and efficiently analyze and evaluate the bearing performance of the carbon
fiber reinforced PEEK gear and is used for the carbon
fiber reinforced PEEK gear. The
processing method comprises the following steps: S1, constructing a constitutive model of the carbon fiber reinforced PEEK laminated plate; s2, calculating the contact load of the carbon fiber reinforced PEEK gear; s3, carrying out parameter optimization design on the carbon fiber reinforced PEEK material; and S4,
processing and manufacturing the carbon fiber reinforced PEEK gear. According to the method, the carbon fiber reinforced PEEK constitutive structure under the fiber-matrix effect can be constructed, the effect of parameters such as the fiber laying layer number, the
layer thickness and the angle on the bearing contact performance of the gear is studied, optimization design can be conducted on material parameters, finally, gear
machining is conducted according to ideal
material structure parameters in the subsequent
machining process, and the gear machining efficiency is improved. The gear contact bearing performance is further improved, and the service life of the gear is prolonged.