Through channel test device
By designing a through-passage testing device, and utilizing structures such as linear guides, lead screws, push rods, and bearings, combined with an industrial control computer and servo motors, precise motion detection of the through-passage in six axial directions is achieved. This solves the problem of insufficient detection in existing technologies and improves the safety and comfort of rail vehicles.
Patent Information
- Application Number
- CN202520268262.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-20
AI Technical Summary
Existing technologies cannot effectively detect and verify the motion performance of the through-track in six axes: lateral, longitudinal, vertical, rotational, roll, and nodding. This fails to meet the requirements of relevant standards and customer technical specifications, affecting the safety and comfort of rail vehicles.
Design a through-passage testing device, including a left mounting base, a right mounting base, a transverse frame, a triangular frame, a vertical frame, a side rolling frame, a nodding frame, and a rotating frame. These are connected by linear guides, lead screws, linear push rods, and bearings. Combined with an industrial control computer and servo motors, the device enables precise motion control and testing of the through-passage in six axial directions.
It enables high-precision inspection of the through passageway, ensuring that it meets relevant standards and customer technical specifications, thereby improving the safety and comfort of rail vehicles.
Smart Images

Figure CN223741954U_ABST
Abstract
Description
Technical fields:
[0001] This utility model relates to the field of rail transit vehicle equipment technology, specifically to a through-passage testing device, which can verify whether the through-passage meets the relevant standards and technical specifications. Background technology:
[0002] The connecting passageway is a crucial component commonly found in rail vehicles, used to connect two adjacent carriages, facilitating passenger passage and providing a sense of safety and comfort. During rail vehicle operation, the connecting passageway undergoes movement along six axes: lateral, longitudinal, vertical, rotational, roll, and nodding. It must also meet the requirements for navigating curves. To verify whether the connecting passageway meets relevant standards and customer technical specifications in these six axes, and to validate its durability after numerous operational cycles, a connecting passageway testing device is essential. Existing testing devices cannot meet these requirements. For example, Chinese Patent 201110028509.3 discloses a windshield testing device for high-speed trains, which has a left frame and a right frame. The end walls of the left and right frames are equipped with positioning seats for positioning the windshield. The end walls of the left and right frames are equipped with locking plates that cooperate with the locking hooks of the windshield for locking. The end walls of the left and right frames are provided with U-shaped cavities that can be squeezed with the rubber sealing strip of the windshield to form a sealed space. An entrance and exit gate is opened on the end wall of the left or right frame. The entrance and exit gate is equipped with a sealing ring and a clamping bolt for pressing the entrance and exit gate. The left and right frames are equipped with limit rods. The bottom of the left and right frames is equipped with lockable wheels. Chinese Patent 201920787562.3 discloses a windshield gap detection device for train wind tunnel testing, comprising: a signal sensor and a power supply; windshields installed at the ends of two adjacent car bodies, with the lead-out ends of the connecting wires of the two windshields respectively forming a signal acquisition circuit with the signal sensor and the power supply; and a data acquisition unit electrically connected to the signal output terminal of the signal sensor to obtain the contact signal of the two adjacent windshields, with the lead-out ends of the connecting wires of the two windshields respectively leading out from the signal wire hole of a force-measuring balance installed on the car body to form a signal acquisition circuit.Chinese Patent 202323562104.5 discloses a sealing test fixture for a folding canopy windshield, comprising: a support platform; two support frames connected to the support platform; a drive mechanism connected to the support frames; an installation frame connected to the drive mechanism, the installation frame being used to install the folding canopy windshield, and the drive mechanism being used to drive the installation frame to a tilted state and lower the height of the installation frame during the installation and disassembly of the folding canopy windshield; and a spray unit movably connected to the support platform for spraying water onto the folding canopy windshield for a sealing test. Each support frame includes: two L-shaped support rods, one end of which is detachably connected to the top of the support platform; a drive mechanism connected between the two support rods, each drive mechanism including: a rotating shaft rotatably connected between the two support rods; two first drive rods, one end of which is connected to the rotating shaft; a connecting rod rotatably connected to the other end of the two first drive rods; and two second drive rods. The system comprises: a rod, one end of which is rotatably connected to both ends of a connecting rod, and the other end of which is rotatably connected to the opposite side walls of the mounting frame; two third drive rods, one end of which is rotatably connected to the opposite side walls of the mounting frame, and the other end of which is rotatably connected to two support rods; a drive unit, connected to the end of a rotating shaft, for driving the rotating shaft to rotate, the drive unit including: a turbine, connected to the end of the rotating shaft; a U-shaped connector, the side wall of which is connected to the support rod; a worm gear, rotatably connected inside the U-shaped connector and meshing with the turbine, the end of which is connected to a rotating handle; and first rollers connected to the bottom of the mounting frame. The spray unit includes: a spray frame, movably connected to a support platform; a spray pipe, connected inside the spray frame; and several nozzles connected to the spray pipe, the spray pipe having a U-shaped structure with the opening of the U-shaped structure facing downwards, connecting the spray pipe inside the spray frame; and second rollers connected to the bottom of the spray frame. Chinese Patent 202410918939.X discloses a windshield load-bearing capacity testing device, comprising: a test fixture, the test fixture including a frame-shaped fixture plate that fixes the windshield to its inner periphery; a plurality of actuators, one end of each actuator being fixed and the other end being directly or indirectly connected to at least one loading point on the outer side of the fixture plate; and a strain sensor, the strain sensor being installed on the windshield, the windshield fixed to the fixture plate and the test fixture forming a chamber, the windshield load-bearing capacity testing device also having a pressure regulating device to regulate the pressure inside the chamber, the windshield fixed to the fixture plate and the test fixture forming a chamber, the windshield load-bearing capacity testing device also having an internal temperature regulating device to regulate the temperature inside the chamber, at least one actuator being connected to the plurality of loading points via a lever mechanism, the strain sensor being a strain gauge, the windshield including a windshield body and a windshield plate disposed on the outer periphery of the windshield body, the windshield being fixed to the inner periphery of the fixture plate at the windshield plate by fasteners. Therefore, it is necessary to develop and design a through-passage testing device that meets the requirements for six-axis detection of the through-passage's lateral displacement, longitudinal displacement, vertical displacement, rotation angle, roll angle, and nodding angle. At the same time, it is also necessary to meet the requirements for detecting the through-passage's limit displacement and limit angle in the above six axes and for motion durability testing. Summary of the Invention:
[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a through-passage testing device to test the function of the through-passage, ensure that the through-passage meets the requirements of relevant standards and customer technical specifications, and guarantee the safety and comfort of rail vehicles.
[0004] To achieve the above objectives, the main structure of the through-channel test device of this utility model includes a left mounting base and a right mounting base that are independently arranged, and a transverse frame, a triangular frame and a vertical frame arranged in sequence on the left mounting base, and a side rolling frame, a nodding frame and a rotating frame arranged in sequence on the right mounting base.
[0005] The left mounting base is connected to the horizontal frame, the horizontal frame to the triangular frame, and the triangular frame to the vertical frame, respectively, via corresponding linear guides and lead screws.
[0006] The right mounting base is connected to the side rolling frame, the side rolling frame is connected to the nodding frame, and the nodding frame is connected to the rotating frame via corresponding linear push rods and bearings.
[0007] When using the through-passage testing device of this utility model, after connecting it to an external industrial control computer and servo motor, the left and right halves of the through-passage are respectively installed on the vertical frame and the rotating frame.
[0008] Based on the corresponding linear guide and lead screw:
[0009] The transverse frame drives the passageway to move horizontally.
[0010] The triangular frame drives the passageway to undergo longitudinal compression and lifting movements;
[0011] The vertical frame drives the through passage to move vertically upward and downward;
[0012] Based on the corresponding linear actuator and bearings:
[0013] The side roll frame drives the through channel to perform a horizontal side roll motion;
[0014] The nodding frame drives the passageway to nod.
[0015] The rotating frame drives the through-passage to rotate.
[0016] This enables the control and detection of movement in six axial directions of the through channel: lateral, longitudinal, vertical, rotational, nodding, and side roll.
[0017] Compared with the prior art, this utility model consists of two parts for installing the through-passage. One part has the functions of lateral displacement, longitudinal displacement, and vertical displacement, so that the through-passage can be moved laterally, longitudinally, and vertically. The other part has the functions of rotation, flipping, and head-turning, so that the through-passage can be rotated, flipped, and head-turning. In use, the servo motor is controlled by an external industrial control computer to make the two parts of the through-passage move and rotate in six directions. Its structure is simple, easy to operate, and has the advantages of high detection accuracy and accurate action, which greatly improves the reliability and safety of through-passage testing and is of great significance for the functional testing of through-passages. Attached image description:
[0018] Figure 1 This is a schematic diagram of the main structure of this utility model.
[0019] Figure 2 This is a front view of the main structure of this utility model.
[0020] Figure 3 This is a top view of the main structure of this utility model. Detailed implementation method:
[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0022] Example 1:
[0023] The main structure of a through-passage testing device involved in this embodiment is as follows: Figure 1-3 As shown, it includes a left mounting base 1, a right mounting base 2, a horizontal frame 3, a triangular frame 4, a vertical frame 5, a side rolling frame 6, a nodding frame 7, a rotating frame 8, a first linear guide rail 9, a first lead screw 10, a second linear guide rail 11, a second lead screw 12, a third linear guide rail 13, a third lead screw 14, a first linear push rod 15, a first bearing 16, a second linear push rod 17, a second bearing 18, a third linear push rod 19, and a third bearing 20.
[0024] The left mounting base 1 and the right mounting base 2 are set independently;
[0025] A horizontal frame 3 is provided on the left mounting base 1, a triangular frame 4 is provided on the horizontal frame 3, and a vertical frame 5 is provided on the triangular frame 4.
[0026] A side rolling frame 6 is provided on the right mounting base 2, a nodding frame 7 is provided on the side rolling frame 6, and a rotating frame 8 is provided on the nodding frame 7.
[0027] The left mounting base 1 is connected to the horizontal frame 3 through the first linear guide rail 9 and the first lead screw 10. The horizontal frame 3 is connected to the triangular frame 4 through the second linear guide rail 11 and the second lead screw 12. The triangular frame 4 is connected to the vertical frame 5 through the third linear guide rail 13 and the third lead screw 14.
[0028] The right mounting base 2 is connected to the side rolling frame 6 via linear push rod 15 and bearing 16. The side rolling frame 6 is connected to the nodding frame 7 via linear push rod 17 and bearing 18. The nodding frame 7 is connected to the rotating frame 8 via linear push rod 19 and bearing 20.
[0029] When using the through-passage testing device involved in this embodiment, after connecting to an external industrial control computer and servo motor, the left half of the through-passage is installed on the vertical frame 5, and the right half is installed on the rotating frame 8.
[0030] Based on linear guide rail 9 and lead screw 10:
[0031] The transverse frame 3 moves horizontally in the transverse direction, thereby causing a part of the passageway to move horizontally in the transverse direction;
[0032] Based on linear guide rail 11 and lead screw 12:
[0033] The triangular frame 4 compresses and stretches in the longitudinal direction, thereby causing a part of the through passage to compress and stretch in the longitudinal direction.
[0034] Based on linear guide rail No. 13 and lead screw No. 14:
[0035] The vertical frame 5 moves upward and downward in the vertical direction, thereby causing a part of the through passage to move upward and downward in the vertical direction.
[0036] Based on linear actuator 15 and bearing 16:
[0037] The side roll frame 6 performs a horizontal side roll motion, thereby causing the other part of the through passage to perform a horizontal side roll motion.
[0038] Based on linear actuator No. 2 17 and bearing No. 2 18:
[0039] The nodding frame 7 performs a nodding motion, thereby causing the other part of the passageway to nod.
[0040] Based on linear actuator No. 3, bearing No. 20:
[0041] The rotating frame 8 rotates clockwise and counterclockwise, thereby causing the other part of the passageway to rotate.
[0042] This allows for the control and detection of movement in six axial directions of the passageway: lateral, longitudinal, vertical, rotational, nodding, and side roll.
Claims
1. A through-the-channel testing device, characterized by, The main body structure comprises a left mounting base and a right mounting base arranged independently, a transverse frame, a triangular frame and a vertical frame arranged in sequence on the left mounting base, and a side-rolling frame, a nodding frame and a rotating frame arranged in sequence on the right mounting base.
2. The through-the-duct test device of claim 1, wherein, The left mounting base and the right mounting base are arranged independently; The left mounting base is provided with the transverse frame, the transverse frame is provided with the triangular frame, and the triangular frame is provided with the vertical frame; The right mounting base is provided with the side-rolling frame, the side-rolling frame is provided with the nodding frame, and the nodding frame is provided with the rotating frame.
3. The through-passage test device according to claim 1 or 2, characterized in that The left mounting base, the transverse frame, the triangular frame and the vertical frame are connected through corresponding linear guides and lead screws.
4. The through-the-duct test apparatus of claim 3, wherein, The left mounting base and the transverse frame are connected through a first linear guide and a first lead screw, the transverse frame and the triangular frame are connected through a second linear guide and a second lead screw, and the triangular frame and the vertical frame are connected through a third linear guide and a third lead screw.
5. The through-the-duct test apparatus of claim 1 or 2, wherein, The right mounting base, the side-rolling frame, the nodding frame and the rotating frame are connected through corresponding linear push rods and bearings.
6. The through-passage test device of claim 5, wherein, The right mounting base and the side-rolling frame are connected through a first linear push rod and a first bearing, the side-rolling frame and the nodding frame are connected through a second linear push rod and a second bearing, and the nodding frame and the rotating frame are connected through a third linear push rod and a third bearing.
Citation Information
Patent Citations
Train windscreen test device for high-speed motor train unit
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Windshield bearing capacity testing device and windshield bearing capacity testing method
CN118758573A
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Folding shed windshield sealing test tool
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