Copper bar assembly and vehicle

Abstract

The utility model provides a copper bar assembly and a vehicle, and relates to the technical field of vehicles. The copper bar assembly comprises a conductive copper bar, an insulating shell and a magnetic ring structure, the conductive copper bar penetrates through the insulating shell, and the two ends of the conductive copper bar extend out of the insulating shell; a containing groove matched with the magnetic ring structure is formed in the position, where the end portion of the conductive copper bar is located, of the insulating shell, and the magnetic ring structure is connected with the insulating shell in the containing groove. According to the copper bar assembly provided by the utility model, the conductive copper bar, the insulating shell and the magnetic ring structure are integrally arranged, so that the functionality and the integration level of the copper bar assembly are remarkably improved; the accommodating groove for accommodating the magnetic ring structure is formed in the position, where the end part of the conductive copper bar is located, of the insulating shell, so that the connection stability between the magnetic ring structure and the insulating shell is improved, and the problems of complicated wiring and space waste caused by traditional separated installation are solved; and meanwhile, the operation difficulty when the copper bar assembly is assembled in a corresponding power system is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to vehicle technical field, specifically, a copper bar assembly and vehicle. BACKGROUND

[0002] With the development of new energy automobile related technology, the demand for miniaturization, integration and high efficiency of corresponding components is increasing.

[0003] In the new energy automobile power system, copper bar is generally used as an important component for high voltage connection and current transmission. However, the current copper bar structure is relatively simple, usually composed of conductive copper bar and insulating shell, and can only realize basic current transmission function; if other functions are to be realized, corresponding functional components need to be set separately, which leads to problems such as large overall space occupation and complex assembly process of each component. SUMMARY

[0004] The problem solved by the utility model is: how to realize the multifunctional integration of copper bar and reduce the overall space occupation and assembly difficulty of multifunctional copper bar.

[0005] To solve the above problems, the utility model provides a copper bar assembly and vehicle.

[0006] In the first aspect, the utility model provides a copper bar assembly, which comprises a conductive copper bar, an insulating shell and a magnetic ring structure, the conductive copper bar penetrates through the insulating shell and the two ends of the conductive copper bar are both out of the insulating shell; the insulating shell is provided with a containing groove matched with the magnetic ring structure at the end of the conductive copper bar, and the magnetic ring structure is connected with the insulating shell in the containing groove.

[0007] Optionally, the insulating shell comprises an integrally formed shell body and a connecting part, the conductive copper bar penetrates through the shell body and the two ends of the conductive copper bar are both out of the shell body; the connecting part is provided with a mounting hole.

[0008] Optionally, the copper bar assembly further comprises a communication mainboard and a Hall chip, the magnetic ring structure comprises a first magnetic ring provided with an air gap, and the accommodating groove comprises a first accommodating groove; the conductive copper bar has a first end and a second end, and the insulating shell further comprises a first outer shell arranged around the shell body, the first outer shell and the shell body enclose the first accommodating groove which is open towards the first end of the conductive copper bar at the first end of the conductive copper bar; the first accommodating groove comprises a magnetic ring accommodating groove for arranging the first magnetic ring and a mainboard accommodating groove for arranging the communication mainboard, and the magnetic ring accommodating groove and the mainboard accommodating groove are in communication; the first magnetic ring is sleeved on the shell body in the magnetic ring accommodating groove, and the Hall chip is arranged in the air gap and connected with the communication mainboard arranged in the mainboard accommodating groove through a pin.

[0009] Optionally, the first outer shell is provided with a first avoiding hole at a position corresponding to a communication output end of the communication mainboard, the first avoiding hole penetrates the shell wall of the first outer shell and is in communication with the mainboard accommodating groove.

[0010] Optionally, the conductive copper bar is provided with a plurality of conductive copper bars; the number of the magnetic ring accommodating grooves enclosed by the first outer shell and the shell body, the number of the Hall chips, and the number of the first magnetic rings are equal to the number of the conductive copper bars, and all the magnetic ring accommodating grooves are in communication with the mainboard accommodating groove respectively; the conductive copper bar, the magnetic ring accommodating groove, the first magnetic ring, and the Hall chip are arranged one by one, and all the Hall chips are connected with the same communication mainboard through a pin.

[0011] Optionally, the magnetic ring structure further comprises a second magnetic ring for electromagnetic compatibility, and the accommodating groove comprises a second accommodating groove; the conductive copper bar has a first end and a second end, and the insulating shell further comprises a second outer shell arranged around the shell body, the second outer shell and the shell body enclose the second accommodating groove which is open towards the second end of the conductive copper bar at the second end of the conductive copper bar, and the second accommodating groove is used for arranging the second magnetic ring; the second magnetic ring is sleeved on the shell body in the second accommodating groove.

[0012] Optionally, the copper bar assembly further comprises a cover plate, the cover plate is provided with a second avoiding hole for the shell body to penetrate and extend out; the cover plate is connected with the insulating shell at the opening of the second accommodating groove.

[0013] Optionally, the copper bar assembly further comprises a sealing ring, the sealing ring is sleeved on one end of the shell body penetrating and extending out of the second avoiding hole.

[0014] Optionally, the plurality of conductive copper bars are arranged in the second accommodating groove and are located in the area surrounded by the inner ring of the second magnetic ring.

[0015] In a second aspect, the utility model provides a kind of vehicle, including the copper bar assembly as described in first aspect.

[0016] The copper bar assembly and the vehicle have the following beneficial effects: the copper bar assembly of the utility model is integrally arranged with the conductive copper bar, the insulating shell and the magnetic ring structure, which significantly improves the functionality and integration of the copper bar assembly. Moreover, the accommodating groove for accommodating the magnetic ring structure is arranged on the insulating shell at the position of the end of the conductive copper bar, the magnetic ring structure is connected with the insulating shell in the accommodating groove, which increases the connection stability between the magnetic ring structure and the insulating shell, so that the magnetic ring structure can maintain stable position under the working conditions of vibration and impact, ensuring the effective function of the magnetic ring structure. The copper bar assembly with multiple functions is reduced in overall occupied space, which facilitates the miniaturization of the copper bar assembly, simplifies the assembly process when the copper bar assembly is applied to the corresponding power system, reduces the operation difficulty and error risk when the copper bar assembly is assembled in the corresponding power system, and meets the corresponding requirements of miniaturization, integration and high efficiency of the corresponding components of new energy vehicles. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 FIG. 1 is a structural schematic view of a copper bar assembly according to an embodiment of the utility model;

[0018] Figure 2 FIG. 2 is an exploded structural schematic view of the copper bar assembly according to the embodiment of the utility model;

[0019] Figure 3 FIG. 3 is another structural schematic view of the copper bar assembly according to the embodiment of the utility model.

[0020] BRIEF DESCRIPTION OF DRAWINGS

[0021] 1, conductive copper bar; 2, insulating shell; 21, shell body; 211, mounting groove; 22, connecting part; 221, mounting hole; 23, first shell; 231, first avoiding hole; 24, second shell; 3, magnetic ring structure; 31, first magnetic ring; 311, air gap; 32, second magnetic ring; 4, accommodating groove; 41, first accommodating groove; 411, magnetic ring accommodating groove; 412, mainboard accommodating groove; 42, second accommodating groove; 5, communication mainboard; 6, Hall chip; 7, cover plate; 71, second avoiding hole; 8, sealing ring; 9, bushing. DETAILED DESCRIPTION

[0022] For the above purposes, features and advantages of the present application to be more apparent and understandable, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. Although some embodiments of the present application are shown in the drawings, it should be understood that the present application can be implemented in various forms, and should not be interpreted as being limited to the embodiments described herein, on the contrary, these embodiments are provided to make the present application more thorough and complete. It should be understood that the drawings and embodiments of the present application are only for exemplary purposes, and are not intended to limit the scope of protection of the present application.

[0023] The term "comprising" and variations thereof as used herein are open-ended, that is "including, but not limited to"; the term "based on" is "based, at least in part, on"; the term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments"; the term "optionally" means "optional embodiments". Related definitions of other terms will be given in the following description. It should be noted that the "first", "second", etc. concepts mentioned in the present application are only used to distinguish different devices, modules or units, and are not intended to limit the functions performed by these devices, modules or units or their mutual dependency.

[0024] It should be noted that the modification of "one" or "multiple" mentioned in the present application is illustrative and not restrictive, and those skilled in the art should understand that unless otherwise explicitly indicated in the context, it should be understood as "one or more". The "connection" mentioned in the present application can mean direct connection, or indirect connection through one or more intermediate components; it can also mean detachable connection, or welding, or integral connection.

[0025] In combination Figure 1 As shown in the drawings, the present application provides a copper bar assembly, which comprises a conductive copper bar 1, an insulating shell 2 and a magnetic ring structure 3. The conductive copper bar 1 is arranged through the insulating shell 2, and both ends of the conductive copper bar 1 extend out of the insulating shell 2. The insulating shell 2 is provided with a receiving groove 4 adapted to the magnetic ring structure 3 at the position of the end of the conductive copper bar 1, and the magnetic ring structure 3 is connected with the insulating shell 2 in the receiving groove 4.

[0026] In this embodiment, the conductive copper bar 1 of the copper bar assembly is made of a material with high conductivity (such as pure copper or copper alloy) for the transmission of current in the corresponding power system; the insulating shell 2 of the copper bar assembly is made of an insulating material resistant to high temperature and high voltage (such as polyamide, polycarbonate or epoxy resin, etc.), which not only protects the conductive copper bar 1, but also isolates the non-connected part of the conductive copper bar 1 from the outside world, ensures the corresponding insulation effect, and can be used to realize the connection of the copper bar assembly with other components (i.e. through the insulating shell 2 and other components). The conductive copper bar 1 penetrates the insulating shell 2 and its two ends extend from the inside of the insulating shell 2, which is convenient for connecting the power supply components and the power consumption components in the power system respectively.

[0027] In order to realize the multifunctional integration of the copper bar assembly, the copper bar assembly further comprises a magnetic ring structure 3, which can be used to suppress the high-frequency noise and common-mode interference of the conductive copper bar 1, and improve the electromagnetic compatibility performance; and / or, for detecting the current in the conductive copper bar 1 (such as through the cooperation of the Hall chip 6 to realize current detection). The end (at least one end) of the conductive copper bar 1 on the insulating shell 2 is provided with a accommodating groove 4 which is adapted to the shape, size, etc. of the magnetic ring structure 3, and the magnetic ring structure 3 is connected with the insulating shell 2 in the accommodating groove 4 (which can be realized by adhesive bonding, clamping and other connection methods), that is, the magnetic ring structure 3 is embedded in the insulating shell 2 at the position corresponding to the end of the conductive copper bar 1 through the accommodating groove 4. On the one hand, the design of the accommodating groove 4 increases the contact area of the magnetic ring structure 3 and the insulating shell 2, improves the stability of the connection of the magnetic ring structure 3 and the insulating shell 2, and can ensure that the magnetic ring structure 3 remains stable under the working conditions of vibration, impact, etc.; on the other hand, it ensures that the relative positional relationship between the magnetic ring structure 3 and the conductive copper bar 1 remains stable, thereby ensuring that the magnetic ring structure 3 can effectively play its corresponding role (such as current detection or electromagnetic compatibility function, etc.); on the other hand, the magnetic ring structure 3 does not need to be installed externally, avoiding the problems of complex external cable wiring and additional space occupied by wiring in traditional separate installation, improving the integration of the copper bar assembly, reducing the overall occupied space of the copper bar assembly, and being conducive to the miniaturization design of the copper bar assembly. In addition, when assembling the copper bar assembly, the conductive copper bar 1 with integrated magnetic ring structure 3 can be used directly, without the need for separate positioning and fixing operations of the magnetic ring structure 3 and the copper bar structure, thereby simplifying the assembly process, reducing the assembly difficulty of the multifunctional integrated copper bar assembly, avoiding the error risk caused by multiple assembly operations, and reducing the assembly cost of the multifunctional integrated copper bar assembly.

[0028] In summary, the copper bar assembly significantly improves the functionality and integration of the copper bar assembly by integrally arranging the conductive copper bar 1, the insulating shell 2 and the magnetic ring structure 3. Moreover, by arranging the accommodating groove 4 for accommodating the magnetic ring structure 3 at the position where the end of the conductive copper bar 1 is located on the insulating shell 2, the magnetic ring structure 3 is connected with the insulating shell 2 in the accommodating groove 4, which increases the connection stability between the magnetic ring structure 3 and the insulating shell 2, so that the magnetic ring structure 3 can maintain stable position under working conditions such as vibration and impact, ensuring the effective play of its function; and avoids the wiring complexity and space waste problems caused by traditional separate installation, reduces the overall occupied space of the multifunctional integrated copper bar assembly, facilitates the miniaturization of the copper bar assembly, at the same time simplifies the assembly process when the copper bar assembly is applied to the corresponding power system, reduces the operation difficulty and error risk when the copper bar assembly is assembled in the corresponding power system, and can meet the corresponding requirements of new energy vehicles for miniaturization, integration and high efficiency of corresponding components.

[0029] Optionally, the conductive copper bar 1 and the insulating shell 2 of the copper bar assembly are integrally formed, that is, the conductive copper bar 1 and the insulating shell 2 can be prepared by an integral molding process (such as injection molding). For example, the conductive copper bar 1 is placed as an insert in the mold, and the material of the insulating shell 2 is directly covered on the surface of the conductive copper bar 1 by the injection molding process, so as to realize the integrated molding of the conductive copper bar 1 and the insulating shell 2. Such integrated molding design can effectively avoid the fitting error that may occur in traditional separate assembly, at the same time improve the connection strength between the conductive copper bar 1 and the insulating shell 2, and further enhance the reliability of the overall structure; in addition, by the injection molding process, specific functional or decorative structures can also be formed on the surface of the insulating shell 2 according to specific needs, further optimizing the use performance and appearance design of the copper bar assembly.

[0030] Optionally, for the insulating shell 2 with complex structure, if the mold slider cannot be made into a single slider during the injection molding process, a split slider can be used.

[0031] Optionally, in combination with Figures 1-3 As shown in the figure, the insulating shell 2 includes an integrally formed shell body 21 and a connecting portion 22, the conductive copper bar 1 is arranged through the shell body 21, and both ends of the conductive copper bar 1 extend out of the shell body 21; the connecting portion 22 is provided with a mounting hole 221.

[0032] In this embodiment, the insulating shell 2 of the copper bar assembly adopts an integrated design, and the insulating shell 2 includes a shell body 21 and a connecting portion 22. The conductive copper bar 1 penetrates through the shell body 21 and extends out of the shell body 21 at both ends, that is, the shell body 21 covers the non-connection part of the conductive copper bar 1 to achieve the insulation of the non-connection part of the conductive copper bar 1, and at the same time, the two ends of the conductive copper bar 1 (as the connecting portion 22 of the conductive copper bar 1 for connecting other components) are respectively connected to the power supply component and the power consumption component in the power system. The connecting portion 22 is provided with a mounting hole 221 for mounting a fastener (such as a screw, a bolt, etc.) or a bushing 9, and the connecting portion 22 is connected to other components in the power system through the fastener (or through the bushing 9 and the fastener) at the mounting hole 221 to achieve reliable mechanical connection between the connecting portion 22 and other components in the power system, thereby ensuring the stability of the position of the copper bar assembly in the power system and ensuring that the copper bar assembly can stably and effectively play a role in the power system. The specific shape of the shell body 21 and the connecting portion 22 can be set according to actual needs, for example, based on the injection molding process, the conductive copper bar 1 is placed as an insert in the corresponding mold, and the injection molding process integrates it with the shell body 21 to form an integrated body, and the shapes of the shell body 21 and the connecting portion 22 correspond to the mold.

[0033] Optionally, in combination with Figures 1-3 As shown, the copper bar assembly further includes a communication mainboard 5 and a Hall chip 6, the magnetic ring structure 3 includes a first magnetic ring 31 provided with an air gap 311, and the receiving groove 4 includes a first receiving groove 41; the conductive copper bar 1 has a first end and a second end, and the insulating shell 2 further includes a first outer shell 23 arranged around the shell body 21, the first outer shell 23 and the shell body 21 enclose the first receiving groove 41 at the first end of the conductive copper bar 1 to form an opening facing the first end of the conductive copper bar 1; the first receiving groove 41 includes a magnetic ring receiving groove 411 for arranging the first magnetic ring 31 and a mainboard receiving groove 412 for arranging the communication mainboard 5, and the magnetic ring receiving groove 411 and the mainboard receiving groove 412 are in communication; the first magnetic ring 31 is sleeved on the shell body 21 in the magnetic ring receiving groove 411, and the Hall chip 6 is arranged in the air gap 311 and connected to the communication mainboard 5 arranged in the mainboard receiving groove 412 through a pin.

[0034] In the embodiment, the two ends of the conductive copper bar 1 extending out of the shell body 21 are respectively marked as a first end and a second end, and the insulating shell 2 further comprises a first shell 23 arranged around the shell body 21, the first shell 23 is integrally formed with the shell body 21, and the first shell 23 and the shell body 21 enclose a first containing groove 41 at the first end of the conductive copper bar 1, for arranging the first magnetic ring 31 (such as a magnetic steel), the communication main board 5 and the Hall chip 6, so as to improve the integration and functionality of the conductive copper bar 1, and improve the installation stability of the first magnetic ring 31, the communication main board 5 and the Hall chip 6 on the insulating shell 2. Among them, the first containing groove 41 comprises a magnetic ring containing groove 411 and a main board containing groove 412 in communication, the magnetic ring containing groove 411 is used for arranging the first magnetic ring 31, and the main board containing groove 412 is used for arranging the communication main board 5.

[0035] The communication main board 5 and the Hall chip 6 of the copper bar assembly are used to cooperate with the first magnetic ring 31 provided with the air gap 311 to realize the current monitoring of the conductive copper bar 1, and play the role of a current sensor. When the communication main board 5, the Hall chip 6 (or the Hall sensor) and the first magnetic ring 31 are arranged (installed) in the first containing groove 41, the communication main board 5 is arranged in the main board containing groove 412, the first magnetic ring 31 is arranged in the magnetic ring containing groove 411 and is sleeved on the shell body 21, that is, the first magnetic ring 31 is sleeved on the conductive copper bar 1, and the inner side wall of the first magnetic ring 31 and the conductive copper bar 1 are arranged in insulation and spacing through the shell body 21; the Hall chip 6 is arranged in the air gap 311 of the first magnetic ring 31, and is used for sensing the magnetic field change generated when the conductive copper bar 1 is powered on. Through the Hall effect, the Hall chip 6 converts the sensed magnetic field change into an electric signal related to the current intensity and direction of the conductive copper bar 1, so as to realize accurate detection of the current; and the air gap 311 of the first magnetic ring 31 is arranged towards the communication main board 5, so that the Hall chip 6 located in the air gap 311 is connected with the communication main board 5 arranged in the main board containing groove 412 through the pins thereof, to realize the communication (signal transmission) between the Hall chip 6 and the communication main board 5. The communication main board 5 can be used for communication with the outside of the copper bar assembly, such as converting the detected current signal into a voltage signal by the Hall chip 6, and then transmitting the voltage signal to the communication main board 5 through the pins. The communication main board 5 directly transmits the voltage signal to the external component in communication connection with the communication main board 5, or transmits the voltage signal to the external component in communication connection with the communication main board 5 after corresponding processing, to realize the monitoring of the current in the conductive copper bar 1 through the external component.

[0036] Moreover, the opening of the first containing groove 41 is towards the first end of the conductive copper bar 1, so as to facilitate the assembly of the first magnetic ring 31, such as sleeving the first magnetic ring 31 on the first end of the conductive copper bar 1 and sliding to the first containing groove 41 through the first end of the conductive copper bar 1 during the assembly of the first magnetic ring 31, to complete the installation of the first magnetic ring 31.

[0037] Optionally, after the first magnetic ring 31 is arranged in the magnetic ring accommodating groove 411, the magnetic ring accommodating groove 411 can be filled with potting glue to improve the stability of the connection between the first magnetic ring 31 and the insulating shell 2 in the magnetic ring accommodating groove 411.

[0038] Optionally, in combination with Figures 1-3 As shown, the first shell 23 is provided with a first avoiding hole 231 at a position corresponding to the communication output end of the communication main board 5, the first avoiding hole 231 penetrates the shell wall of the first shell 23 and communicates with the main board accommodating groove 412.

[0039] In this embodiment, in order to facilitate the communication connection between the communication main board 5 and the external device, the first shell 23 is provided with a first avoiding hole 231 at a position corresponding to the communication output end of the communication main board 5, the first avoiding hole 231 penetrates the shell wall of the first shell 23 and communicates with the main board accommodating groove 412, so that the external device can be connected to the communication output end of the communication main board 5 through the corresponding communication connection line through the first avoiding hole 231, or the wiring terminal led out by the communication output end of the communication main board 5 can be extended through the first avoiding hole 231, thereby facilitating the communication connection between the external device and the wiring terminal, avoiding the communication connection line between the external device and the communication main board 5 needing to be routed through the opening of the first accommodating groove 41 or bypassing other structures, which affects the assembly of the corresponding components (such as the first magnetic ring 31 and the communication main board 5) of the copper bar assembly in the first accommodating groove 41, or causes potential signal interference and other problems, that is, the first avoiding hole 231 reduces the interference with the assembly of the copper bar assembly and its key components (such as the first magnetic ring 31 and the communication main board 5) in the first accommodating groove 41, and avoids potential signal interference and assembly complexity problems.

[0040] Optionally, a plurality of conductive copper bars 1 are provided, the number of magnetic ring accommodating grooves 411 formed by the first shell 23 and the shell body 21, the number of Hall chips 6, and the number of first magnetic rings 31 are equal to the number of conductive copper bars 1, and all the magnetic ring accommodating grooves 411 communicate with the main board accommodating grooves 412; the conductive copper bars 1, the magnetic ring accommodating grooves 411, the first magnetic rings 31, and the Hall chips 6 are arranged one-to-one, and all the Hall chips 6 are connected to the same communication main board 5 through the pins.

[0041] In this embodiment, the copper bar assembly is provided with a plurality of conductive copper bars 1 to meet the needs of different power transmission. In order to realize current detection of each conductive copper bar 1, the number of first magnetic rings 31 and the number of Hall chips 6 are equal to the number of conductive copper bars 1. In order to meet the assembly requirements of all first magnetic rings 31, improve the integration of the copper bar assembly, etc., the number of magnetic ring accommodating grooves 411 formed by the first shell 23 and the shell body 21 is equal to the number of conductive copper bars 1, so that each first magnetic ring 31 can be assembled in an independent magnetic ring accommodating groove 411, ensuring the installation stability of each first magnetic ring 31, and facilitating the accurate cooperation of each conductive copper bar 1 and the corresponding first magnetic ring 31, thereby facilitating the independent and effective detection of the current of each conductive copper bar 1. Each conductive copper bar 1, magnetic ring accommodating groove 411, first magnetic ring 31, and Hall chip 6 are correspondingly arranged, such as one magnetic ring accommodating groove 411 is used for one first magnetic ring 31, one first magnetic ring 31 is used for current detection of one conductive copper bar 1, and one Hall chip 6 is arranged in the air gap 311 of one first magnetic ring 31, so as to ensure the independent operation of each component and avoid mutual interference. The Hall chips 6 are respectively connected with the same communication mainboard 5 through pins, that is, the same communication mainboard 5 is used to realize centralized monitoring and data transmission of the currents of all conductive copper bars 1, wherein each Hall chip 6 is connected with the corresponding interface on the communication mainboard 5 through its pin, and the collected current signals are processed and transmitted through the communication mainboard 5, and finally the real-time data interaction with external equipment or control system is realized. In this way, the integration and functionality of the copper bar assembly are further improved. In addition, through the centralized management and data transmission of the same communication mainboard 5, the complex arrangement of multiple signal lines and possible interference are avoided, and the stability and accuracy of signal transmission are improved.

[0042] Optionally, as shown in Figure 2 、 Figure 3 , the magnetic ring structure 3 further comprises a second magnetic ring 32 for electromagnetic compatibility, and the accommodating groove 4 comprises a second accommodating groove 42; the conductive copper bar 1 has a first end and a second end, and the insulating shell 2 further comprises a second shell 24 arranged around the shell body 21, the second shell 24 and the shell body 21 enclose the second accommodating groove 42 at the second end of the conductive copper bar 1 to form a second accommodating groove 42 with the opening facing the second end of the conductive copper bar 1, and the second accommodating groove 42 is used to arrange the second magnetic ring 32; the second magnetic ring 32 is sleeved on the shell body 21 in the second accommodating groove 42.

[0043] In the embodiment, the two ends of the conductive copper bar 1 extending out of the shell body 21 are respectively marked as a first end and a second end, and the insulating shell 2 further comprises a second shell 24 arranged around the shell body 21. The second shell 24 is integrally formed with the shell body 21, and the second shell 24 and the shell body 21 enclose a second accommodating groove 42 at the second end of the conductive copper bar 1, for arranging the second magnetic ring 32, thereby improving the integration and functionality of the conductive copper bar 1 and improving the installation stability of the second magnetic ring 32 on the insulating shell 2.

[0044] The second magnetic ring 32 is arranged in the second accommodating groove 42 and is sleeved on the shell body 21, that is, the second magnetic ring 32 is sleeved on the conductive copper bar 1, and the inner side wall of the second magnetic ring 32 is insulated and spaced apart from the conductive copper bar 1 by the shell body 21. The second magnetic ring 32 is used to effectively suppress the high-frequency electromagnetic interference (EMI) generated by the conductive copper bar 1 during current transmission, so as to enhance the electromagnetic compatibility (EMC) of the copper bar assembly. Specifically, when the conductive copper bar 1 is electrified, the rapidly changing current flowing through the copper bar may cause high-frequency electromagnetic radiation, which in turn may interfere with surrounding electronic devices. The second magnetic ring 32, by virtue of its high magnetic permeability, forms a closed magnetic circuit that can absorb and attenuate the energy of high-frequency interference signals, thereby effectively reducing the electromagnetic interference of the conductive copper bar 1 on the external environment. In addition, the second magnetic ring 32 is isolated from the conductive copper bar 1 by the shell body 21, thereby achieving electrical insulation between the conductive copper bar 1 and the second magnetic ring 32 and ensuring the stability and reliability of the long-term operation of the second magnetic ring 32.

[0045] Moreover, the opening of the second accommodating groove 42 faces the second end of the conductive copper bar 1, so as to facilitate the assembly of the second magnetic ring 32. For example, during assembly of the second magnetic ring 32, the second magnetic ring 32 is sleeved on the second end of the conductive copper bar 1 and is slid through the second end of the conductive copper bar 1 into the second accommodating groove 42, thereby completing installation of the second magnetic ring 32.

[0046] In some embodiments, by optimizing the shape and material of the second magnetic ring 32 (for example, using a ferrite material with high magnetic permeability), the electromagnetic interference suppression effect can be further improved to meet the use requirements of power systems or electronic devices in a high-frequency signal interference environment.

[0047] Optionally, after the second magnetic ring 32 is arranged in the second accommodating groove 42, a point gluing process can be used to connect the second magnetic ring 32 and the insulating shell 2, thereby improving the stability of the connection between the second magnetic ring 32 and the insulating shell 2 in the second accommodating groove 42.

[0048] Optionally, as shown in Figure 2 , Figure 3 , the copper bar assembly further comprises a cover plate 7, the cover plate 7 is provided with a second avoiding hole 71 for the shell body 21 to penetrate and extend out, and the cover plate 7 is connected with the insulating shell 2 at the opening of the second accommodating groove 42.

[0049] In the embodiment, the copper bar assembly includes a cover plate 7 matched with the opening of the second accommodating groove 42, and the cover plate 7 is used to close the opening of the second accommodating groove 42, so that the cover plate 7 can be combined with the shell body 21 and the second shell 24 to form a relatively closed second accommodating groove 42 for arranging the second magnetic ring 32, further protect the second magnetic ring 32 arranged in the accommodating groove 4 (such as protecting the second magnetic ring 32 from the external environment such as dust, moisture, etc., and reducing or preventing the influence of external impact or vibration on the second magnetic ring 32) and improve the stability of the overall structure of the copper bar assembly.

[0050] In order to ensure that the cover plate 7 is smoothly assembled to the insulating shell 2 at the opening of the second accommodating groove 42, the cover plate 7 is further provided with a second avoiding hole 71 for the shell body 21 to penetrate and extend out, and the second end of the conductive copper bar 1 and the corresponding end of the shell body 21 penetrate the cover plate 7 through the second avoiding hole 71, so as to realize the stable assembly of the cover plate 7 and the insulating shell 2, and at the same time ensure that the second end of the conductive copper bar 1 can be normally connected to the external component. Wherein, the shape of the second avoiding hole 71 of the cover plate 7 can be designed according to the cross-sectional shape of the shell body 21 and the conductive copper bar 1, and is usually designed as a shape matched with the shape of the shell body 21, so as to ensure accurate positioning and stable fixation during assembly.

[0051] Optionally, in combination with the description of Figure 1 , Figure 2 , the copper bar assembly further includes a sealing ring 8, and the sealing ring 8 is sleeved on one end of the shell body 21 penetrating and extending out of the second avoiding hole 71.

[0052] In the embodiment, in order to further improve the protection performance of the copper bar assembly, the copper bar assembly further includes a sealing ring 8, and the sealing ring 8 is sleeved on one end of the shell body 21 penetrating and extending out of the second avoiding hole 71 of the cover plate 7. When the copper bar assembly is electrically connected to the corresponding component through the second end of the conductive copper bar 1, the sealing ring 8 cooperates with the shell of the component to form a sealed cavity, and the electrically connected end of the second end of the conductive copper bar 1 and the corresponding component is located in the sealed cavity, so as to effectively prevent external moisture, dust, corrosive substances or other impurities from entering the electrically connected part, provide corresponding protection, avoid the electrically connected end from being affected by the external environment, and ensure the stability and safety of the electrical connection. For example, when the copper bar assembly is used for electrical connection between the motor controller and the motor, the setting of the sealing ring 8 can avoid substances such as lubricating oil, coolant and the like from entering the electrically connected part, which may corrode the electrically connected end or cause electrical failure, and ensure the stability and reliability of the electrical connection.

[0053] Optionally, in combination with the description of Figure 1 , Figure 2 , the shell body 21 is provided with a mounting groove 211 at a position corresponding to the sealing ring 8, and the sealing ring 8 is sleeved on the shell body 21 at the mounting groove 211.

[0054] In the embodiment, the sealing ring 8 is sleeved on the shell body 21 at the mounting groove 211. By arranging the mounting groove 211 at the position corresponding to the sealing ring 8 on the shell body 21, the limiting of the sealing ring 8 arranged in the mounting groove 211 (such as the limiting along the opening of the second accommodating groove 42) is realized, the stability of the arrangement position of the sealing ring 8 is ensured, and the corresponding sealing effect is ensured.

[0055] Optionally, the plurality of conductive copper bars 1 are arranged in the second accommodating groove 42 and are located in the area surrounded by the inner ring of the second magnetic ring 32.

[0056] In the embodiment, the plurality of conductive copper bars 1 are arranged to meet the corresponding power transmission requirements. For example, the copper bar assembly with three conductive copper bars 1 can be used for the power supply end connection requirement of a three-phase motor. The plurality of conductive copper bars 1 are arranged in the second accommodating groove 42 to realize the isolation between different conductive copper bars 1, avoid the electromagnetic interference between different conductive copper bars 1, and ensure the current transmission stability of each conductive copper bar 1. All the conductive copper bars 1 located in the second accommodating groove 42 are located in the area surrounded by the inner ring of the second magnetic ring 32, that is, all the conductive copper bars 1 can share one second magnetic ring 32 to realize common-mode interference suppression, so as to effectively suppress the common-mode noise (the current of all the copper bars is in the same direction or the noise frequency is the same), thereby effectively suppressing the common-mode noise (that is, the noise with the current of all the copper bars in the same direction or the same noise frequency), ensuring that the power transmission process will not be affected by the internal and external electromagnetic noise, and further improving the electrical performance and stability of the copper bar assembly.

[0057] Optionally, in combination with Figures 1-3 As shown in the figure, the copper bar assembly further includes a bushing 9, and the bushing 9 is arranged in the mounting hole 221.

[0058] In the embodiment, the copper bar assembly further includes a bushing 9, and the bushing 9 is arranged in the mounting hole 221 and is used for connecting other components in the power system through a fastener. By arranging the bushing 9, a buffer is provided for the connection between the copper bar assembly and other components, the pressure at the connection position is effectively dispersed, the stress concentration caused by external force or temperature change is reduced, direct contact between the copper bar assembly and other components is avoided, wear and damage caused by vibration or long-term operation are avoided, and the service life of the copper bar assembly and other components connected thereto is prolonged to improve the reliability of long-term use. The bushing 9 is a kind of component used in mechanical or electronic equipment, which is usually used to provide a buffer, isolation, protection or bearing action between two components. In the copper bar assembly, the bushing 9 is generally a cylindrical or annular component that can be embedded in the mounting hole 221 and used as a connecting part between components.

[0059] The utility model discloses another embodiment provides a kind of vehicle, including the copper bar assembly of above.

[0060] In the embodiment, the vehicle is provided with the copper bar assembly for reliable electrical connection between different components in the electrical system, such as the connection between the motor controller (or inverter) and the motor of the vehicle. Specifically, by providing the copper bar assembly, the copper bar assembly is integrally provided with the conductive copper bar 1, the insulating shell 2 and the magnetic ring structure 3, which significantly improves the functionality and integration of the copper bar assembly. Moreover, by providing the accommodating groove 4 for accommodating the magnetic ring structure 3 at the end of the conductive copper bar 1 on the insulating shell 2, the magnetic ring structure 3 is connected with the insulating shell 2 in the accommodating groove 4, which increases the connection stability between the magnetic ring structure 3 and the insulating shell 2, so that the magnetic ring structure 3 can maintain stable position under vibration and impact conditions, ensuring the effective play of its function; and avoids the wiring complexity and space waste problems caused by traditional separate installation, reduces the overall occupied space of the multifunctional integrated copper bar assembly, facilitates the miniaturization of the copper bar assembly, simplifies the assembly process when the copper bar assembly is applied to the corresponding power system, reduces the operation difficulty and error risk when the copper bar assembly is assembled in the corresponding power system, and can meet the corresponding requirements of new energy vehicles for miniaturization, integration and high efficiency of corresponding components.

[0061] Although the utility model discloses as above, the protection scope of the utility model disclosed is not limited to this. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the utility model disclosed, and these changes and modifications will fall within the protection scope of the utility model.

Claims

1. A copper bar assembly, characterized by, The application relates to a magnetic ring structure and a communication mainboard, and belongs to the technical field of communication.

2. The copper bar assembly of claim 1, wherein, The application relates to a magnetic ring structure and a communication mainboard, and belongs to the technical field of communication.

3. The copper bar assembly of claim 2, wherein, The application relates to a magnetic ring structure and a communication mainboard, and belongs to the technical field of communication.

4. The copper bar assembly of claim 3, wherein, The application relates to a magnetic ring structure and a communication mainboard, and belongs to the technical field of communication.

5. The copper bar assembly of claim 3 or 4, wherein, The application relates to a magnetic ring structure and a communication mainboard, and belongs to the technical field of communication. The application relates to a magnetic ring structure and a communication mainboard, and belongs to the technical field of communication. The application relates to a magnetic ring structure and a communication mainboard, and belongs to the technical field of communication. The application relates to a magnetic ring structure and a communication mainboard, and belongs to the technical field of communication. The application relates to a magnetic ring structure and a communication mainboard, and belongs to the technical field of communication. The application relates to a magnetic ring structure and a communication mainboard, and belongs to the technical field of communication. 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The copper bar assembly of claim 2, wherein, The magnetic ring structure (3) further comprises a second magnetic ring (32) for electromagnetic compatibility, and the accommodating groove (4) comprises a second accommodating groove (42); the conductive copper bar (1) has a first end and a second end, and the insulating shell (2) further comprises a second outer shell (24) arranged around the shell body (21), the second outer shell (24) and the shell body (21) enclose the second accommodating groove (42) at the second end of the conductive copper bar (1), and the second accommodating groove (42) is used for arranging the second magnetic ring (32); the second magnetic ring (32) is sleeved on the shell body (21) in the second accommodating groove (42).

7. The copper bar assembly of claim 6, wherein, Further comprising a cover plate (7), the cover plate (7) is provided with a second avoiding hole (71) for the shell body (21) to penetrate and extend out; the cover plate (7) is connected with the insulating shell (2) at the opening of the second accommodating groove (42).

8. The copper bar assembly of claim 7, wherein, Further comprising a sealing ring (8), the sealing ring (8) is sleeved on one end of the shell body (21) penetrating and extending out of the second avoiding hole (71).

9. The copper bar assembly of any of claims 6-8, wherein, The conductive copper bar (1) is provided with a plurality of; all the conductive copper bars (1) are arranged at intervals in the second accommodating groove (42) and are located in the area surrounded by the inner ring of the second magnetic ring (32).

10. A vehicle characterized by comprising: The copper bar assembly comprises the copper bar assembly according to any one of claims 1-9. The copper bar assembly comprises the copper bar assembly according to any one of claims 1-9.

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