Top wire outlet structure for stator

Abstract

The utility model discloses a top outgoing line structure for a stator, which comprises the stator, the stator comprises an iron core and an annular upper framework arranged on the upper end surface of the iron core, and the inner side surface of the iron core is also provided with winding teeth; the adapter is detachably connected with the upper framework and located on the inner side of the radial direction of the upper framework, and the adapter is supported on the winding teeth; and the junction box is connected with the adapter in a buckling manner. According to the wire ejection structure for the stator, the junction box is fixed on the stator through the adapter, so that the automation level of the production process is remarkably improved, the dependence on manual operation is reduced, and the production efficiency and the consistency are improved.

Description

Technical Field

[0001] This utility model relates to the field of motor stator technology, specifically to a top-out wire structure for a stator. Background Technology

[0002] With the rapid development of the new energy vehicle market, the demand for on-board electric scroll compressors is also growing rapidly. Currently, the stator junction box of on-board electric scroll compressors is not designed with a fixed method, requiring manual connection to the controller in subsequent production stages. This manual operation not only makes it difficult to automate the production process, resulting in low overall production efficiency, but also easily leads to unstable product quality due to the uncertainty of manual operation. In addition, the manual connection method significantly restricts the production cycle, which is not conducive to the demand for large-scale, high-efficiency production. Utility Model Content

[0003] To overcome the above shortcomings, the purpose of this utility model is to provide a stator top-out wire structure, which significantly improves the automation level of the production process and reduces reliance on manual operation by fixing the junction box to the stator through an adapter, thereby improving production efficiency and consistency.

[0004] Technical solution: This utility model discloses a stator top-out wire structure, comprising:

[0005] The stator includes an iron core and an annular upper frame mounted on the upper end face of the iron core, and the inner surface of the iron core also has winding teeth.

[0006] An adapter is detachably connected to the upper frame and located radially inside the upper frame, and the adapter is supported on the winding teeth.

[0007] Junction box, which is snap-fitted to the adapter.

[0008] Furthermore, the upper frame has a first cable tie hole, a second cable tie hole, and a third cable tie hole on its annular wall. The first cable tie hole and the second cable tie hole are located at the lower end of the upper frame, and the third cable tie hole is located at the upper end of the upper frame.

[0009] Furthermore, the adapter includes a body and a first positioning hook, a second positioning hook, and a third positioning hook extending radially outward along the upper frame, and are respectively snapped and fixed with the first cable tie hole, the second cable tie hole, and the third cable tie hole. The first positioning hook also includes a first extension extending downward from the body, and the second positioning hook also includes a second extension extending downward from the body.

[0010] Furthermore, the adapter also includes a first latching portion, a second latching portion, and a third latching portion extending upward from the body.

[0011] Furthermore, the junction box is provided with a first latching hole, a second latching hole, and a third latching hole for the first latching part, the second latching part, and the third latching part to be latched and fixed.

[0012] Furthermore, the end of the adapter body that contacts the winding teeth extends upward along the iron core axis to form a support portion, which is used to support the junction box.

[0013] Furthermore, a protrusion is provided on the upper surface of the body of the adapter, and the protrusion supports the junction box.

[0014] The beneficial effects of this utility model are as follows:

[0015] (1) The top-out wire structure for stator described in this utility model fixes the junction box to the stator through an adapter and adopts a snap-fit ​​connection method, which simplifies the assembly process between the junction box and the stator, reduces the complexity of manual operation, and thus significantly improves production efficiency.

[0016] (2) The adapter is supported on the winding teeth and is fixed at multiple points by the cable tie holes and positioning hooks, making the connection between the junction box and the stator more secure. The support part and protrusion of the adapter body further enhance the support effect of the junction box, thereby improving the stability and reliability of the motor operation.

[0017] (3) The junction box adopts a snap-hole design, which can flexibly adapt to different installation requirements, and is compatible with a variety of stator designs, thereby improving the versatility of the product and meeting diverse market demands. Attached Figure Description

[0018] The accompanying drawings described herein are for illustrative purposes only and are not intended to limit the scope of this invention in any way. Furthermore, the shapes and proportions of the components in the drawings are merely schematic to aid in understanding the invention and do not specifically limit the shapes and proportions of the components. Those skilled in the art, under the guidance of this invention, can select various possible shapes and proportions to implement this invention according to specific circumstances. In the drawings:

[0019] Figure 1 This is a schematic diagram of the stator top-out wire structure described in this utility model;

[0020] Figure 2 This is an assembly diagram of the adapter and junction box described in this utility model;

[0021] Figure 3This is a schematic diagram of the upper frame described in this utility model;

[0022] Figure 4 This is a schematic diagram of the adapter described in this utility model;

[0023] Figure 5 This is a schematic diagram of the junction box described in this utility model.

[0024] In the diagram: 1. Stator; 11. Iron core; 12. Upper frame; 121. First cable tie hole; 122. Second cable tie hole; 123. Third cable tie hole; 13. Winding teeth; 2. Adapter; 21. Body; 211. Support part; 212. Protrusion; 22. First positioning hook; 221. First extension part; 23. Second positioning hook; 231. Second extension part; 24. Third positioning hook; 25. First snap-fit ​​part; 26. Second snap-fit ​​part; 27. Third snap-fit ​​part; 3. Junction box; 31. First snap-fit ​​hole; 32. Second snap-fit ​​hole; 33. Third snap-fit ​​hole. Detailed Implementation

[0025] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.

[0026] In the description of this utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The implementation methods of this utility model will now be described based on its overall structure.

[0027] like Figure 1 and Figure 2 As shown, this utility model discloses a stator top-out wire structure, comprising:

[0028] Stator 1, the stator 1 includes an iron core 11 and an annular upper frame 12 installed on the upper end face of the iron core 11, and the inner side of the iron core 11 also has winding teeth 13.

[0029] Adapter 2 is detachably connected to the upper frame 12 and is located on the radial inner side of the upper frame 12. Adapter 2 is supported on the winding teeth 13.

[0030] Junction box 3 is snap-fitted to adapter 2.

[0031] With the above structure, the annular upper frame 12 is mounted on the upper end face of the iron core 11 of the stator 1. The upper frame 12 fits tightly against the iron core 11. The adapter 2 is connected to the upper frame 12 and is inserted into the radial inner side of the upper frame 12, supported on the winding teeth 13 of the iron core 11, ensuring its correct installation position and support on the winding teeth 13 to maintain the stability of the overall structure. The junction box 3 is connected to the adapter 2 through a snap-fit ​​mechanism, simplifying the installation process of the junction box 3.

[0032] Specifically, the stator 1 includes an iron core 11 and an upper frame 12. The iron core 11 has a ring-shaped structure, with multiple evenly distributed winding teeth 13 on its inner surface. The winding teeth 13 are used to wind the coil to achieve the electromagnetic function. The iron core 11 is usually made of silicon steel sheet with high magnetic permeability to reduce eddy current losses. The upper frame 12 is fixedly installed on the upper end face of the iron core 11 and also has a ring-shaped structure. The upper frame 12 provides support and fixation for the adapter 2 and the junction box 3. The adapter 2 and the upper frame 12 are detachable components that can cooperate with each other. The adapter 2 is located radially inside the upper frame 12, and its bottom is supported on the winding teeth 13 to ensure structural stability. The shape of the adapter 2 can be designed according to the specific structure of the stator 1. The adapter 2 can be connected to the upper frame 12 by snap-fit, thread, or other detachable connection methods. The junction box 3 is firmly connected to the adapter 2 by a snap-fit ​​structure. The snap-fit ​​provides a strong clamping force and facilitates installation and disassembly.

[0033] In this embodiment, as Figure 3 As shown, the upper frame 12 has three cable tie holes on its annular wall: a first cable tie hole 121, a second cable tie hole 122, and a third cable tie hole 123. The first cable tie hole 121 and the second cable tie hole 122 are located at the lower end of the upper frame 12, and the third cable tie hole 123 is located at the upper end of the upper frame 12, allowing it to be fixed to the adapter 2. Correspondingly, the adapter 2 includes a body 21 and a first positioning hook 22, a second positioning hook 23, and a third positioning hook 24 extending radially outward along the upper frame 12. The first positioning hook 22 extends into the first cable tie hole 121, the second positioning hook 23 extends into the second cable tie hole 122, and the third positioning hook 24 extends into the third cable tie hole 123.

[0034] like Figure 4 and Figure 5As shown, the adapter 2 includes a main body, a first positioning hook 22, a second positioning hook 23, and a third positioning hook 24. The main body provides overall support and connection with the upper frame 12. The first positioning hook 22, the second positioning hook 23, and the third positioning hook 24 extend radially outward along the upper frame 12 to engage with the corresponding first cable tie hole 121, second cable tie hole 122, and third cable tie hole 123, ensuring a stable connection between the adapter 2 and the upper frame 12. Furthermore, the first positioning hook 22 also includes a first extension 221, which extends downward from the main body 21 to enhance the fixing effect of the first positioning hook 22 and provide more stable support for the connection of the first cable tie hole 121. The second positioning hook 23 also includes a second extension 231, which extends downward from the main body 21 to enhance the fixing effect of the second positioning hook 23 and provide more stable support for the connection of the second cable tie hole 122. By using the snap-fit ​​fixing of the positioning hook and the cable tie hole, the connection between the adapter 2 and the upper frame 12 is more secure, reducing the problem of parts loosening or shifting due to vibration or external force, and improving the reliability of the overall structure.

[0035] Preferably, the adapter 2 further includes a first latching part 25, a second latching part 26, and a third latching part 27. The first latching part 25, the second latching part 26, and the third latching part 27 all extend upwards from the body 21 of the adapter 2, are located at the top of the adapter 2, and are arranged at intervals for latching and fixing with the junction box 3. The latching parts can be hook-shaped to provide a strong locking force while facilitating assembly and disassembly. Correspondingly, the junction box 3 includes a first latching hole 31, a second latching hole 32, and a third latching hole 33, which correspond to the first latching part 25, the second latching part 26, and the third latching part 27, respectively, achieving precise positioning and a secure connection. After the latching holes and latching parts are inserted, a self-locking structure is formed, thereby ensuring a stable connection between the junction box 3 and the adapter 2. The adapter 2 and junction box 3 achieve a mechanically self-locking connection through the cooperation of the snap-fit ​​part and snap-fit ​​hole, avoiding the loosening problems that may occur with traditional threaded connections. This ensures stability even under vibration and external forces, guaranteeing connection reliability. Furthermore, the matching design of the snap-fit ​​part and snap-fit ​​hole simplifies the installation process of junction box 3, allowing for quick assembly without additional tools. It also makes maintenance or replacement of junction box 3 more convenient, reducing the complexity and time cost of manual operation.

[0036] In this embodiment, the adapter 2 is further provided with a support portion 211, which optimizes the structural fit between the adapter 2 and the junction box 3. Specifically, the support portion 211 is located at the end of the adapter 2 body 21 that contacts the winding teeth 13, and extends upward along the axial direction of the iron core 11, forming an integrated structure with the adapter 2 body. The support portion 211 can be arc-shaped to provide a stable support surface. The top of the support portion 211 is in direct contact with the junction box 3, providing physical support and ensuring that the junction box 3 can be stably placed on the adapter 2. The support portion 211 provides support for the junction box 3, so that the junction box 3 is not only fixed by the snap-fit, but also bears its own weight and external forces through the support portion 211, preventing the junction box 3 from shaking or shifting during use, and improving the overall structural stability. Preferably, the adapter 2 also includes a protrusion 212 to support the junction box 3. The protrusion 212 is disposed on the upper surface of the adapter body 21. It can be cylindrical, rectangular, or arc-shaped, and the specific shape is determined according to the structural design of the bottom of the junction box 3 to ensure matching and stable support. The protrusion 212 can be single or multiple and distributed at different positions on the upper surface of the body 21. The protrusion 212 provides a stable contact point for the junction box 3, reducing the possibility of the junction box 3 being suspended or tilted, thereby enhancing the stability of the overall structure. Especially during use, the protrusion 212 can effectively distribute the weight and external force of the junction box 3, avoiding uneven stress on the components.

[0037] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of this utility model.

Claims

1. An ejection line structure for a stator, characterized by, The application relates to a stator for a motor, comprising: a stator including a core and an annular upper frame installed on an upper end surface of the core, an inner side surface of the core further having a winding tooth; an adapter detachably connected with the upper frame and located on the inner side of the upper frame in the radial direction, and supported on the winding tooth; a terminal box snap-connected with the adapter.

2. The ejection line structure for a stator according to claim 1, characterized by, First, second and third strap holes are arranged on the annular wall of the upper frame, the first and second strap holes are located on the lower end of the upper frame, and the third strap hole is located on the upper end of the upper frame.

3. The ejection line structure for a stator according to claim 2, characterized by, The adapter comprises a body and first, second and third positioning hooks extending radially outward along the upper frame and snap-fixed with the first, second and third strap holes respectively, the first positioning hook further comprises a first extension portion extending downward from the body, and the second positioning hook further comprises a second extension portion extending downward from the body.

4. The ejection line structure for a stator according to claim 3, characterized by The adapter further comprises first, second and third snap portions extending upward from the body.

5. The ejection line structure for a stator according to claim 4, characterized by The terminal box is provided with first, second and third snap holes for snap-fixing the first, second and third snap portions.

6. The ejection line structure for a stator according to claim 3, wherein One end of the body of the adapter in contact with the winding tooth extends axially upward to form a support portion for supporting the terminal box.

7. The ejection line structure for a stator according to claim 6, characterized by An upper end surface of the body of the adapter is provided with a protrusion for supporting the terminal box.

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