Clamp type sensor patch suction nozzle
By designing a clamp-type sensor patch nozzle and using negative pressure to drive the clamping component to rotate, accurate clamping and automatic patching of the sensor are achieved, solving the problem of difficult automatic patching of sensors in existing technologies, and improving product quality and production efficiency.
Patent Information
- Application Number
- CN202520021932.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-03
AI Technical Summary
Grip-type sensors are difficult to pick up accurately during the placement process, making it difficult for robotic arms to automatically place them. Existing manual placement methods suffer from high defect rates, inconsistent quality, low production efficiency, and high skill requirements for personnel.
Design a clamp-type sensor patch nozzle. The nozzle and clamping components are driven by negative pressure to rotate the clamping component, accurately clamping the protruding part of the sensor, and working with a robot to automatically patch the sensor.
It enables accurate sensor clamping and automatic placement, improving product quality consistency and production efficiency, reducing labor requirements, and decreasing defect rates and the risk of board damage.
Smart Images

Figure CN223745181U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of clamping mechanism technology, and in particular to a clamp-type sensor patch nozzle. Background Technology
[0002] The clamp-type sensor material is irregularly shaped, with a "convex" structure. During the placement process, the pins of the sensor are facing down, and the machine's suction point is on the surface of the component. The suction position cannot be selected, and the "convex" structure blocks the suction position, making it impossible to accurately pick up the component. The robot arm has difficulty in automatically adsorbing and handling it. After multiple verifications, it was changed to manual placement.
[0003] The existing disadvantages of manual placement are as follows:
[0004] 1. The placement of patches manually cannot be guaranteed, relying on human experience, resulting in a high defect rate;
[0005] 2. Poor product quality consistency, and there is a risk of damage to other components;
[0006] 3. The production line needs to add one manual placement operator;
[0007] 4. The high workload and technical requirements of the personnel directly affect the efficiency of the production line, resulting in low production efficiency and the risk of reverse pasting and board rubbing.
[0008] Therefore, it is necessary to propose a clamp-type sensor patch nozzle to accurately clamp the clamp-type sensor, so that the robot can automatically patch the sensor, thereby improving the consistency of patch product quality, increasing production efficiency and yield, and reducing the number of operators. Utility Model Content
[0009] To address the aforementioned issues, this invention proposes a clamp-type sensor patch nozzle to accurately grip the clamp-type sensor, enabling the robotic arm to perform automatic patching, thereby improving the consistency of patch product quality, increasing production efficiency and yield, and reducing the number of operators.
[0010] This utility model is achieved through the following technical solution:
[0011] This utility model proposes a clamp-type sensor patch nozzle, including a suction head, a clamping member, and a pull rod. The clamping member is rotatably connected to one side of the suction head, one end of the pull rod is movably connected to one end of the clamping member, and the other end of the pull rod is housed in one end of the suction head and forms a sealed sliding connection with the suction head. Applying negative pressure to pull the pull rod can cause the other end of the clamping member to perform a clamping action with the other end of the suction head.
[0012] Furthermore, a connecting block is provided on one side of the suction head, and a prying part is provided on the clamping member, with the connecting block and the prying part hinged together.
[0013] Furthermore, the connecting block is provided with a first connecting hole, and the prying part is provided with a second connecting hole, with the first connecting hole and the second connecting hole aligned.
[0014] Furthermore, one end of the clamping member is provided with a connecting end, and one end of the pulling rod is movably connected to the connecting end.
[0015] Furthermore, the connecting end is provided with a U-shaped groove, and one end of the pulling rod is provided with a connecting post, which is received in the U-shaped groove and slidably connected to the groove wall of the U-shaped groove.
[0016] Furthermore, the suction head is provided with a storage groove, and a portion of the clamping member is housed within the storage groove.
[0017] Furthermore, one end of the suction head is provided with a negative pressure groove, and one end of the pull rod is housed in the negative pressure groove and forms a sealed sliding connection with the groove wall.
[0018] Furthermore, one end of the suction head is provided with a clamping block, and one end of the clamping member is provided with a clamping plate, with the clamping block located on one side of the clamping plate.
[0019] Furthermore, one side of the clamping block is provided with an arc-shaped surface, which faces the clamping plate.
[0020] Furthermore, the clamping member has an L-shaped structure.
[0021] The beneficial effects of this utility model are:
[0022] This invention uses a suction head as a device to connect to an external vacuum tube. Negative pressure is used to pull a lever, causing the lever to rotate the clamping component at a preset angle. This allows the clamping component to clamp the suction head, accurately holding the protruding part of the clamp-type sensor, facilitating the robot arm's subsequent placement process. This is convenient and fast. In summary, this clamp-type sensor placement nozzle can accurately clamp clamp-type sensors, enabling the robot arm to automatically place them, thereby improving the consistency of the placed product quality, increasing production efficiency and yield, and reducing the number of operators. Attached Figure Description
[0023] Figure 1 This is an overall schematic diagram of the clamp-type sensor patch nozzle of this utility model;
[0024] Figure 2 This is a left view of the suction head of the clamp-type sensor patch nozzle of this utility model;
[0025] Figure 3 This is a top view of the suction head of the clamp-type sensor patch nozzle of this utility model;
[0026] Figure 4 This is a left view of the clamping component of the clamp-type sensor patch nozzle of this utility model.
[0027] The attached figures are labeled as follows:
[0028] Suction head 1, connecting block 11, first connecting hole 111, storage groove 12, negative pressure groove 13, clamping block 14, arc surface 141, negative pressure access end 15;
[0029] Clamping component 2, prying part 21, second connecting hole 211, connecting end 22, U-shaped groove 221, clamping plate 23;
[0030] Pull rod 3, connecting column 31. Detailed Implementation
[0031] To more clearly and completely illustrate the technical solution of this utility model, the following description, in conjunction with the accompanying drawings, will further explain this utility model.
[0032] Please refer to Figures 1-4 This utility model proposes a clamp-type sensor patch nozzle, including a suction head 1, a clamping member 2, and a pull rod 3. The clamping member 2 is rotatably connected to one side of the suction head 1. One end of the pull rod 3 is movably connected to one end of the clamping member 2. The other end of the pull rod 3 is housed in one end of the suction head 1 and forms a sealed sliding connection with the suction head 1. The suction head 1 is connected to an external vacuum tube. Using negative pressure to pull the pull rod 3 can drive the other end of the clamping member 2 to perform a clamping action with the other end of the suction head 1. The clamping member 2 has an L-shaped structure, which facilitates the transmission of clamping force when pulled.
[0033] In this embodiment, the suction head 1 is used as a device to connect to the external vacuum tube. After the external vacuum equipment is started, negative pressure flows in from the vacuum tube and pulls the pull rod 3, causing the pull rod 3 to drive the clamping member 2 to rotate in the forward direction at a preset angle. This allows the clamping member 2 to clamp the suction head 1, thereby accurately clamping the protruding part of the clamp-type sensor, which is convenient for the robot to perform the next step of patching. When releasing, positive pressure is applied, and the pull rod 3 is pushed by the positive pressure to rotate in the reverse direction, thereby opening and releasing the clamp-type sensor, which is convenient and quick.
[0034] In summary, this clamp-type sensor patch nozzle can accurately hold clamp-type sensors, enabling robotic arms to automatically patch them, thereby improving the consistency of patch product quality, increasing production efficiency and yield, and reducing the number of operators.
[0035] In this embodiment, a connecting block 11 is provided on one side of the suction head 1, and a prying part 21 is provided on the clamping part 2. The connecting block 11 and the prying part 21 are hinged together. When the negative pressure pulls the pulling rod 3, the pulling rod 3 pulls one end of the clamping part 2, causing the prying part 21 to rotate, thereby prying the other end of the clamping part 2, so that the clamping part 2 and the suction head 1 can perform a clamping action.
[0036] In this embodiment, the connecting block 11 is provided with a first connecting hole 111, and the prying part 21 is provided with a second connecting hole 211. The first connecting hole 111 and the second connecting hole 211 are aligned. When assembling the clamping part 2 and the suction head part 1, the prying part 21 is placed on the connecting block 11, and the first connecting hole 111 and the second connecting hole 211 are aligned. A pin is inserted into the first connecting hole 111 and the second connecting hole 211 to make them hinged.
[0037] In this embodiment, one end of the clamping member 2 is provided with a connecting end 22, and one end of the pulling rod 3 is movably connected to the connecting end 22. Since the connecting block 11 is hinged to the prying part 21, when the negative pressure pulls the pulling rod 3, the connecting end 22 is pulled to rotate, thereby driving the clamping member 2 to rotate, so that the clamping member 2 and the suction head member 1 can perform a clamping action.
[0038] In this embodiment, the connecting end 22 is provided with a U-shaped groove 221, and one end of the pulling rod 3 is provided with a connecting post 31. The connecting post 31 is received in the U-shaped groove 221 and slidably connected to the groove wall of the U-shaped groove 221. When the negative pressure pulls the pulling rod 3, the connecting post 31 will slide in the U-shaped groove 221. While sliding, it will also drive the clamping member 2 to rotate at a small angle, so that the clamping member 2 and the suction head member 1 will perform a clamping action.
[0039] In this embodiment, the suction head 1 is provided with a storage groove 12, and a part of the clamping member 2 is housed in the storage groove 12. When installing the clamping member 2, the part of the clamping member 2 connected to the pull rod 3 is placed in the storage groove 12 to reduce the external space occupied, and at the same time, the clamping member 2 can be installed in the center inside the suction head 1.
[0040] In this embodiment, a negative pressure groove 13 is provided inside one end of the suction head 1. One end of the pull rod 3 is housed in the negative pressure groove 13 and forms a sealed sliding connection with the groove wall of the negative pressure groove 13. A negative pressure inlet end 15 is provided at one end of the suction head 1. The negative pressure inlet end 15 is connected to the negative pressure groove 13 and is connected to and connected to an external vacuum tube. When connecting the vacuum tube, the vacuum tube can be directly inserted into the negative pressure inlet end 15. The negative pressure inlet end 15 has a self-locking structure that can clamp and tightly connect the vacuum tube. One end of the pull rod 3 is made of a soft material and is in close contact with the groove wall of the negative pressure groove 13. No air leakage will occur when negative pressure is introduced. After negative pressure is introduced into the suction head 1, the negative pressure will pull one end of the pull rod 3, causing one end of the pull rod 3 to slide in the negative pressure groove 13, thereby driving the clamping member 2 to rotate.
[0041] In this embodiment, one end of the suction head 1 is provided with a clamping block 14, and one end of the clamping member 14 is provided with a clamping plate 23. The clamping block 23 is located on one side of the clamping plate 23. When performing the clamping action, the clamping block 14 remains stationary, and the clamping plate 23 moves toward the clamping block 14 to accurately clamp the protruding part of the clamp-type sensor.
[0042] In this embodiment, one side of the clamping block 14 is provided with an arc-shaped surface 141 facing the clamping plate 23. The arc-shaped surface 141 is used to fit against one side of the protruding part of the clamp-type sensor to improve the clamping stability.
[0043] Of course, there may be other implementations of this utility model. Based on this implementation, other implementations obtained by those skilled in the art without any creative effort are all within the scope of protection of this utility model.
Claims
1. A clamp-on sensor patch mouthpiece, characterized by, The utility model provides a kind of suction head piece, clamping piece, pull rod, the clamping piece is rotatably connected with the side of the suction head piece, one end of the pull rod is movably connected with one end of the clamping piece, the other end of the pull rod is housed in one end of the suction head piece and forms sealed sliding connection with the suction head piece, and the pull rod is pulled using negative pressure to be able to drive the other end of the clamping piece and the other end of the suction head piece to carry out clamping action.
2. The clamp-on sensor patch mouthpiece of claim 1, wherein, One side of the suction head piece is provided with a connecting block, the clamping piece is provided with a prying part, and the connecting block is hinged to the prying part.
3. The clamp-on sensor patch mouthpiece of claim 2, wherein, A first connecting hole is provided on the connecting block, a second connecting hole is provided on the prying part, and the first connecting hole is aligned with the second connecting hole.
4. The clamp-on sensor patch mouthpiece of claim 1, wherein, One end of the clamping piece is provided with a connecting end, and one end of the pull rod is movably connected to the connecting end.
5. The clamp-on sensor patch mouthpiece of claim 4, wherein, A U-shaped groove is provided on the connecting end, one end of the pull rod is provided with a connecting column, the connecting column is housed in the U-shaped groove and is in sliding connection with the groove wall of the U-shaped groove.
6. The clamp-on sensor patch mouthpiece of claim 1, wherein, A receiving groove is provided in the suction head piece, and a part of the clamping piece is housed in the receiving groove.
7. The clamp-on sensor patch mouthpiece of claim 1, wherein, A negative pressure groove is provided inside one end of the suction head piece, one end of the pull rod is housed in the negative pressure groove and is in sealed sliding connection with the groove wall of the negative pressure groove.
8. The clamp-on sensor patch mouthpiece of claim 1, wherein, One end of the suction head piece is provided with a clamping block, one end of the clamping piece is provided with a clamping plate, and the clamping block is located on one side of the clamping plate.
9. The clamp-on sensor patch mouthpiece of claim 8, wherein, One side of the clamping block is provided with an arc surface, and the arc surface faces the clamping plate.
10. The clamp-on sensor patch mouthpiece of claim 1, wherein, The clamping piece is of L-shaped structure.