Vacuum moisture regaining water adding amount adjusting device based on incoming material difference

By designing a vacuum rehumidification and water volume adjustment device with lever and top rod structure, the water volume is automatically adjusted, solving the problem of high labor intensity caused by manual adjustment, realizing automated water volume adjustment according to the difference in incoming materials, and reducing the labor intensity of workers.

CN223745734UActive Publication Date: 2026-01-02CHINA TOBACCO HENAN IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422939691.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2026-01-02
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In existing technologies, the adjustment of the amount of water added during vacuum rehydration mainly relies on manual operation, which leads to high labor intensity and increased costs, and cannot meet the different needs of different incoming materials.

Method used

A vacuum rehumidification and water addition regulating device based on the difference in incoming materials was designed. The water volume is automatically adjusted through a lever and push rod structure, and the valve core is driven to move by the change in material weight to achieve automatic water volume regulation.

Benefits of technology

It enables automatic adjustment of vacuum rehumidification water addition based on the differences in incoming materials, reducing manual labor intensity and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223745734U_ABST
    Figure CN223745734U_ABST
Patent Text Reader

Abstract

The utility model provides a vacuum moisture regain water adding amount adjusting device based on incoming material difference, which comprises a device base plate, a lever, a left ejector rod and a right ejector rod, through holes are oppositely arranged at the left end and the right end of the device base plate, a shaft bracket is arranged in the middle of the bottom surface of the device base plate, and the middle of the lever is rotatably connected with the shaft bracket. The bottom ends of the two ejector rods are rotationally connected with the left and right ends of the lever respectively; the top end of the left ejector rod is fixedly connected with a roller frame, and the top end of the roller frame is rotationally connected with a supporting roller. The right end of the top face of the device base plate is fixedly connected with a valve cylinder through a supporting rod, the left side of the valve cylinder communicates with a water inlet pipe, and the right side of the valve cylinder communicates with a water outlet pipe coaxial with the water inlet pipe. A valve element is movably embedded in the valve cylinder, the top end of the right ejector rod is fixedly connected to the bottom face of the valve element, a valve hole is formed in the lower portion of the valve element, and an elastic piece is arranged between the top end of the valve element and the inner wall of the top of the valve cylinder. The water adding amount of the vacuum moisture regaining device can be automatically adjusted, and the labor intensity of workers is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to tobacco production technical field, concretely relates to a vacuum moisture regain water adding quantity adjusting device based on incoming material difference. BACKGROUND

[0002] In the tobacco processing technology, the vacuum moisture regain process is very important, which can adjust the moisture content of tobacco sheet and kill insect eggs. The working process of the vacuum moisture regain mainly includes three stages: vacuumizing, humidifying and breaking vacuum. The blocky tobacco sheet after bale opening process is evenly filled in the vacuum moisture regain tobacco box, and a certain number of tobacco boxes are transported to the vacuumizing box. Then, the vacuum tobacco box is vacuumized, and the humidifying valve at the bottom of the vacuum box is opened to humidify the tobacco sheet. After the humidification, the vacuum is extracted again. Finally, the humidified tobacco box is transported out, and the tobacco sheet in the vacuum moisture regain tobacco box is emptied and replaced with new tobacco sheet. Then, the above operation process is repeated.

[0003] When the tobacco bale is transported into the vacuum moisture regain tobacco box, the corresponding water quantity needs to be input into the vacuum moisture regain tobacco box according to the number of input tobacco bale. However, in the actual production process, the origin and brand of the tobacco bale input by the conveyor are different. At this time, the water adding quantity needs to be properly adjusted. At present, the water adding quantity is adjusted manually by artificial labor, which increases the labor cost and the labor intensity of the workers. Therefore, how to design a vacuum moisture regain water adding quantity adjusting device based on incoming material difference to automatically adjust the water adding quantity of the vacuum moisture regain and reduce the labor intensity of the workers becomes a technical problem that needs to be solved by the technical personnel in the field. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims to provide a vacuum moisture regain water adding quantity adjusting device based on incoming material difference to solve the above technical problems in the prior art.

[0005] To achieve the above object, the utility model provides the following technical scheme.

[0006] The utility model provides a kind of vacuum moisture content based on incoming material difference's water quantity adjusting device, it includes device base plate, lever, left top rod, right top rod, the bottom surface of the device base plate is provided with support leg, the left and right ends of the device base plate are oppositely provided with through hole, the middle part of the bottom surface of the device base plate is fixedly connected with axle bracket, the middle part of the lever is rotatably connected with the axle bracket, the bottom end of the left top rod is rotatably connected with the left end of the lever by pin shaft, the bottom end of the right top rod is rotatably connected with the right end of the lever by pin shaft;The left top rod and the right top rod are respectively active and penetrate two through holes, the top end of the left top rod is fixedly connected with gyro wheel bracket, the top end of the gyro wheel bracket is rotatably connected with support gyro wheel;The right end of the top surface of the device base plate is fixedly connected with valve cylinder by support rod, the left side of the valve cylinder is communicated with water inlet pipe, the right side of the valve cylinder is communicated with water outlet pipe coaxial with the water inlet pipe;Valve core is movably embedded in the valve cylinder, the top end of the right top rod is fixedly connected on the bottom surface of the valve core, the lower part of the valve core is provided with valve hole, and the top end of the valve core and the top inner wall of the valve cylinder are provided with elastic element.

[0007] Preferably, linear bearings are arranged in the two through holes.

[0008] Preferably, grooves for the pin shafts are arranged in the left and right ends of the lever.

[0009] Preferably, the left and right top rods are both two-section structures, and the upper section and the lower section are connected by a double-end reverse screw pipe.

[0010] Preferably, a telescopic guide rod is arranged between the bottom surface of the gyro wheel bracket and the top surface of the left end of the device base plate.

[0011] Preferably, a screw rod is arranged at the bottom end of the support leg, and a moving roller is fixedly connected to one side of the bottom end of the support leg.

[0012] Preferably, the elastic element is a spring, and a groove is arranged at the top end of the valve core for accommodating the lower end of the spring.

[0013] The utility model has the advantages that:

[0014] The vacuum moisture content based on incoming material difference's water quantity adjusting device can make the water quantity flowing into the vacuum moisture content box positively related to the weight of the material on the incoming material conveying belt, so that the water quantity of the vacuum moisture content is automatically adjusted according to the difference of the incoming material, and manual adjustment can be omitted, thereby reducing the labor intensity of the workers. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed in the embodiments, and further specifically describe the specific embodiments of the present application in combination with the drawings, in which

[0016] Figure 1 A schematic view of the vacuum moisture recovery water adding amount adjusting device based on incoming material difference provided by the embodiments of the present application is shown in the figure.

[0017] Figure 2 A sectional view of the vacuum moisture recovery water adding amount adjusting device based on incoming material difference provided by the embodiments of the present application is shown in the figure.

[0018] Markings in the drawings:

[0019] 1, device substrate; 2, shaft support; 3, lever; 4, left top rod; 5, right top rod;

[0020] 6, roller support; 7, supporting roller; 8, supporting rod; 9, valve cylinder;

[0021] 10, water inlet pipe; 11, water outlet pipe; 12, valve core; 13, valve hole; 14, spring;

[0022] 15, linear bearing; 16, slot hole; 17, double-end reverse screw pipe; 18, telescopic guide rod;

[0023] 19, supporting leg; 20, moving roller, 21, screw rod. DETAILED DESCRIPTION

[0024] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. Note that the relative arrangement, numerical expressions, and numerical values of the components and steps set forth in these embodiments are not limiting to the scope of the present application unless otherwise specifically stated.

[0025] The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the present application or its application or uses.

[0026] Techniques, methods, and devices known to those of ordinary skill in the relevant art can not be discussed in detail herein. However, where appropriate, such techniques, methods, and devices can be considered part of the specification.

[0027] In all of the examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as a limitation. Thus, other examples of the exemplary embodiments can have different values.

[0028] As Figure 1 and Figure 2The utility model discloses an embodiment provides a kind of vacuum moisture content regulating device based on incoming material difference, it includes device substrate 1, lever 3, left top rod 4, right top rod 5, the bottom of device substrate 1 is provided with support leg 19, the left and right ends of device substrate 1 are oppositely provided with perforation, the middle part of the bottom of device substrate 1 is fixedly connected with axle bracket 2, the middle part of lever 3 is rotatably connected with the axle bracket 2, the bottom end of left top rod 4 is rotatably connected with the left end of lever 3 by pin shaft, the bottom end of right top rod 5 is rotatably connected with the right end of lever 3 by pin shaft;Left top rod 4 and right top rod 5 are respectively active and penetrate two perforations, the top end of left top rod 4 is fixedly connected with gyro wheel frame 6, the top end of gyro wheel frame 6 is rotatably connected with support gyro wheel 7;The top of device substrate 1 is fixedly connected with valve cylinder 9 by support rod 8 on right end, the left side of valve cylinder 9 is communicated with water inlet pipe 10, the right side of valve cylinder 9 is communicated with water outlet pipe 11 coaxial with water inlet pipe;Valve core 12 is active and inlayed in valve cylinder 9, the top end of right top rod 5 is fixedly connected on the bottom of valve core 12, the lower part of valve core 12 is provided with valve hole 13, and the top end of valve core 12 and the top inner wall of valve cylinder 9 are provided with elastic member.

[0029] The vacuum moisture content regulating device based on incoming material difference provided by the utility model embodiment can make the water amount flowing into the vacuum moisture content box positively correlated with the weight of the material transported on the incoming material conveying belt, thereby better achieving automatic adjustment of the water amount of vacuum moisture content according to the difference of incoming material, while the device can save manual adjustment, and the labor intensity of workers is reduced.

[0030] Further, linear bearings 15 are arranged in the two perforations, so that the left top rod 4 and the right top rod 5 can smoothly ascend and descend in the vertical direction.

[0031] Preferably, the bottom end of the left top rod 4 and the right top rod 5 has an inverted U-shaped frame, and the pin shaft is arranged between the two side plates of the inverted U-shaped frame, and the left and right ends of the lever are located in the openings of the two inverted U-shaped frames, respectively.

[0032] Specifically, the left and right ends of the lever 3 are both provided with a slot hole 16 for the pin shaft to pass through, and the slot hole 16 is an elongated hole extending in the left-right direction, so that the pin shaft can smoothly rotate and move in the slot hole, avoiding interference and facilitating force transmission.

[0033] Preferably, the left top rod 4 and the right top rod 5 are both two-section structures, the upper section and the lower section are threadedly connected through a double-end reverse screw pipe 17, and the double-end reverse screw pipe 17 is located above the device base plate. When the water inlet amount of the vacuum moisture conditioning box needs to be finely adjusted, the length of the left top rod 4 and the right top rod 5 can be adjusted by rotating the double-end reverse screw pipe 17 to drive the upper section and the lower section to move close to or away from each other, so that the dislocation degree between the valve hole 13 and the water inlet pipe 10 and the water outlet pipe 11 can be flexibly adjusted according to the type and moisture content of the incoming material, thereby realizing manual fine adjustment of the water inlet amount.

[0034] Specifically, a telescopic guide rod 18 is arranged between the bottom surface of the roller frame 6 and the top surface of the left end of the device base plate 1. By using the telescopic guide rod 18, the roller frame 6 and the supporting roller 7 can be stably lifted, so that the incoming material conveying belt can be stably supported.

[0035] Further, the bottom end of the supporting leg 19 is provided with a screw rod 21 threadedly connected thereto, and one side of the bottom end of the supporting leg is fixedly connected with a moving roller 20. By using the moving roller 20, the device can be conveniently moved to move the supporting roller 7 to the position directly below the incoming material conveying belt, and then the supporting leg 19 is moved upward by rotating the screw rod until the moving roller is separated from the ground, so that the device can be fixed at the corresponding working position.

[0036] Preferably, the device base plate is a rectangular plate, and the bottom surface of each corner of the device base plate is provided with a supporting leg. The screw rod is a reverse T-shaped rod, so as to reliably support the supporting leg.

[0037] Specifically, the elastic member is a spring 14, and the top end of the valve core is provided with a groove for accommodating the lower end of the spring, so that the structure of the elastic member is relatively simple.

[0038] In use, under normal circumstances, the valve core 12 is located in the lower part of the valve cylinder 9 under the action of the spring 14, at this time, the upper part of the valve core 12 is located between the water inlet pipe 10 and the water outlet pipe 11, and the water inlet pipe 10 and the water outlet pipe 11 are in a blocked state.

[0039] The device substrate 1 is arranged below the incoming material conveying belt, and the supporting roller 7 supports the bottom surface of the incoming material conveying belt; the material transported on the incoming material conveying belt will make the incoming material conveying belt sink, at this time, the supporting roller 7 supported on the bottom surface of the incoming material conveying belt will move downward under the pressure of the conveyed material, thereby the left end of the lever 3 is pressed downward by the left jacking rod 4, the right end of the lever 3 moves upward, the right jacking rod 5 drives the valve core 12 to move upward, thereby the valve hole 13 moves to between the water inlet pipe 10 and the water outlet pipe 11, at this time, the water flow introduced by the water inlet pipe 10 flows to the water outlet pipe 11 through the valve hole 13, and then flows into the vacuum moisture conditioning box;

[0040] When the material transported on the incoming material conveying belt is more and heavier, the sinking amplitude of the incoming material conveying belt increases, at this time, the sinking amplitude of the left jacking rod 4 and the upward moving amplitude of the right jacking rod 5 and the valve core 12 increase, thereby the area of the valve hole 13 and the water inlet pipe 10 and the water outlet pipe 11 intersects, that is, the area of the flow cross section increases, at this time, the water flow flowing into the vacuum moisture conditioning box also increases correspondingly;

[0041] When the material transported on the incoming material conveying belt is less and lighter, the sinking amplitude of the incoming material conveying belt decreases, at this time, the sinking amplitude of the left jacking rod 4 and the upward moving amplitude of the right jacking rod 5 and the valve core 12 decrease, thereby the area of the valve hole 13 and the water inlet pipe 10 and the water outlet pipe 11 intersects decreases, thereby the water flow flowing into the vacuum moisture conditioning box, that is, the water adding amount also decreases correspondingly.

[0042] It can be seen that the water adding amount flowing into the vacuum moisture conditioning box is proportional to the weight and quantity of the material transported on the incoming material conveying belt, and the water adding amount of the vacuum moisture conditioning is automatically adjusted according to the incoming material difference.

[0043] Although some specific embodiments of the present application have been described in detail by examples, those skilled in the art should understand that the above examples are only for illustration, and are not intended to limit the scope of the present application. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.

Claims

1. A moisture content adjusting device for a vacuum conditioning based on incoming material difference, characterized by, It includes device base plate, lever, left top rod, right top rod, the bottom surface of device base plate is provided with support leg, the left and right ends of device base plate are oppositely provided with through hole, the middle part of the bottom surface of device base plate is fixedly connected with shaft support, the middle part of lever is rotationally connected with shaft support, the bottom end of left top rod is rotationally connected with the left end of lever through pin shaft, the bottom end of right top rod is rotationally connected with the right end of lever through pin shaft, left top rod and right top rod are respectively movably penetrated through two through holes, the top end of left top rod is fixedly connected with roller frame, the top end of roller frame is rotationally connected with support roller, the right end of the top surface of device base plate is fixedly connected with valve cylinder through support rod, the left side of valve cylinder is communicated with water inlet pipe, the right side of valve cylinder is communicated with water outlet pipe coaxial with water inlet pipe, valve core is movably embedded in valve cylinder, the top end of right top rod is fixedly connected on the bottom surface of valve core, the lower part of valve core is provided with valve hole, the top end of valve core and the top inner wall of valve cylinder are provided with elastic element.

2. The moisture content adjusting device for a vacuum conditioning based on a difference in incoming materials according to claim 1, wherein Two straight line bearings are arranged in the through holes.

3. The moisture content adjusting device for a vacuum conditioning based on a difference in incoming materials according to claim 1, wherein The left and right ends of the lever are provided with slot holes for the pin shaft to pass through, and the slot holes are long strip-shaped holes extending in the left-right direction.

4. The moisture content adjusting device for a vacuum conditioning based on a difference in incoming materials according to claim 1, wherein The left and right top rods are both two-section structure, and the upper section and the lower section are connected through double-end reverse screw pipe, and the double-end reverse screw pipe is located above the device base plate.

5. The moisture content adjusting device for vacuum conditioning based on incoming material differences according to claim 1, wherein, The bottom surface of the roller frame and the top surface of the left end of the device base plate are provided with telescopic guide rods.

6. The moisture content adjusting device for vacuum conditioning based on incoming material differences according to claim 1, wherein The bottom end of the support leg is provided with a screw rod threadedly connected thereto, and one side of the bottom end of the support leg is fixedly connected with a moving roller.

7. The moisture content adjusting device based on the difference of incoming material according to any one of claims 1 to 6, wherein The elastic element is a spring, and the top end of the valve core is provided with a groove for accommodating the lower end of the spring.