Full-automatic metal bar cleaning line

Abstract

The utility model discloses a full-automatic metal bar cleaning line which comprises an annular guide rail and an operation unit, the operation unit comprises a feeding unit, a cleaning unit, an air drying unit, a detecting unit and a discharging unit which are sequentially arranged along the annular guide rail, and a tray matched with the operation unit is further arranged on the annular guide rail. The tray is provided with a plurality of bar grooves matched with bars, and during cleaning, the tray transports the bars to sequentially work in the direction from the feeding unit to the discharging unit. A truss is further fixedly arranged on the annular guide rail, four material ejecting units matched with the cleaning unit, the air drying unit, the detecting unit and the discharging unit are fixedly arranged on the truss, and the four material ejecting units eject bars out of the bar groove during operation; in this way, labor can be greatly reduced, and high-efficiency cleaning of the metal bars is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to bar cleaning technical field especially relates to a full -automatic metal bar cleaning line. BACKGROUND

[0002] Metal bar needs to clean the dirt on its surface after fine grinding, and then carries out the marking procedure. At present, workers use newspapers and alcohol to wipe the metal bar after soaking. This method is not only low in efficiency, but also the cleaning quality is affected by the technology and quality of workers, and it is difficult to ensure uniformity. It is difficult to efficiently identify the bar that is not cleaned thoroughly through eye detection to judge the cleaning effect. The process in the cleaning process is more, and manual bar handling is low in efficiency and not conducive to management and control. UTILITY MODEL CONTENT

[0003] In order to overcome the defects of the prior art, the technical problem to be solved by the utility model is to provide a full -automatic metal bar cleaning line, which can automatically and efficiently clean the metal bar without too much manual intervention.

[0004] In order to achieve this purpose, the utility model adopts the following technical scheme:

[0005] The utility model provides a full -automatic metal bar cleaning line, which comprises a ring guide rail and a work unit, the work unit comprises a feeding unit, a cleaning unit, a drying unit, a detection unit and a discharging unit which are sequentially arranged along the ring guide rail, and further comprises a display controller for controlling the cleaning process, a tray cooperating with the work unit is further arranged on the ring guide rail, preferably, a driving device for moving the tray is further arranged on the ring guide rail, the driving device is one of a chain transmission structure or a belt transmission mechanism, a plurality of bar grooves cooperating with the bar are arranged on the tray, a sensor is further arranged in the bar groove, the sensor is one of a pressure sensor, a light sensor or an infrared sensor, so as to identify whether there is a bar in the bar groove, when cleaning, the tray transports the bar to sequentially work in the direction from the feeding unit to the discharging unit, a truss is further fixedly arranged on the ring guide rail, four lifting units cooperating with the cleaning unit, the drying unit, the detection unit and the discharging unit are further fixedly arranged on the truss, the lifting unit comprises a lifting cylinder, a lifting piece cooperating with the bar groove is fixedly arranged on the telescopic end of the lifting cylinder, and the four lifting units lift the bar out of the bar groove during work.

[0006] Firstly, feeding, the feeding unit comprises a feeding table, a plurality of feeding grooves cooperating with the plurality of bar grooves are arranged on the feeding table, the bar is stored in the feeding groove, and a feeding push rod is arranged at one end of the feeding table opposite to the tray, so as to push the bar in the feeding groove into the bar groove.

[0007] After the loading is completed, the next process is cleaning, the cleaning unit includes a cleaning table, the cleaning table is provided with a cleaning cavity matched with the tray, the cleaning cavity is provided with a cleaning opening matched with the tray on the side close to the annular guide rail, the top of the cleaning cavity is provided with a plurality of spray heads arranged uniformly, the cleaning cavity is further provided with a metal frame matched with the rod groove, and the cleaning table is further provided with an ultrasonic generator matched with the cleaning cavity on both sides.

[0008] After the cleaning is completed, drying is continued, the drying unit includes a drying table, the drying table is provided with a drying cavity matched with the tray, the drying cavity is provided with a drying groove matched with the rod groove, and the top of the drying cavity is provided with a plurality of fans arranged uniformly.

[0009] After the drying is completed, the qualified products after cleaning need to be further detected, the detection unit includes a detection table, the detection table is provided with a detection groove matched with the rod groove, and the detection table is further provided with a detection chamber matched with the detection groove.

[0010] The utility model discloses the beneficial effect is:

[0011] The utility model discloses in order to improve the efficiency and quality of bar cleaning, propose a kind of full automation metal cleaning equipment, including a loop track, there are five parts around track, are feeding, cleaning, air drying, detection and discharging, metal bar is transported to each unit by track, high efficiency and can real-time monitoring bar position;Cleaning unit uses ultrasonic device, spray device, can effectively clean the dirt on the surface of bar, guarantee cleaning effect;Air drying unit utilizes high-temperature gas to dry the moisture on the surface of bar;Detection unit utilizes machine vision device to detect the cleaning quality of bar, can efficiently identify the bar that does not meet the requirement, then it is sent back to cleaning area by track and re-cleaned, so it can greatly reduce manual work, realize the high-efficiency cleaning of metal bar. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a kind of full automatic metal bar cleaning line three-dimensional structure schematic diagram provided in the specific embodiment of the utility model;

[0013] Figure 2 It is a kind of full automatic metal bar cleaning line overhead structure schematic diagram provided in the specific embodiment of the utility model;

[0014] Figure 3 It is the overhead view of tray provided in the specific embodiment of the utility model;

[0015] Figure 4 It is the perspective view of tray provided in the specific embodiment of the utility model;

[0016] Figure 5 It is the structure schematic diagram of feeding table provided in the specific embodiment of the utility model;

[0017] Figure 6 It is the structure schematic diagram of cleaning table provided in the specific embodiment of the utility model;

[0018] Figure 7 It is the overhead view of cleaning table provided in the specific embodiment of the utility model;

[0019] Figure 8 It is the structure schematic diagram of air drying table provided in the specific embodiment of the utility model;

[0020] Figure 9 It is the overhead view of air drying table provided in the specific embodiment of the utility model;

[0021] Figure 10 It is the structure schematic diagram of detection table provided in the specific embodiment of the utility model;

[0022] Figure 11 It is the sectional principle view of detection table provided in the specific embodiment of the utility model.

[0023] Figure 12 is the structural schematic view of the air-drying push piece or the top material piece provided in the embodiment of the utility model;

[0024] Figure 13 is the process flow chart when cleaning.

[0025] In the figure:

[0026] 1, annular guide rail; 11, tray; 111, stick groove; 12, truss; 112, inductor;

[0027] 2, operation unit;

[0028] 3, feeding unit; 31, feeding table; 311, feeding groove; 32, feeding push rod;

[0029] 4, cleaning unit; 41, cleaning table; 411, cleaning cavity; 412, cleaning port; 413, spray head; 414, metal frame; 415, ultrasonic generator; 416, lifting rail; 417, cleaning push rod;

[0030] 5, air-drying unit; 51, air-drying table; 511, air-drying cavity; 512, air-drying groove; 513, fan; 514, air-drying push rod; 515, air-drying push piece;

[0031] 6, detection unit; 61, detection table; 611, detection groove; 62, detection chamber; 621, detection camera; 622, detection light source; 623, rotating electromagnet; 612, detection push rod;

[0032] 7, discharging unit; 71, discharging table; 711, discharging groove;

[0033] 8, top material unit; 81, top material cylinder; 82, top material piece. EMBODIMENT

[0034] The technical scheme of the utility model will be further illustrated by specific embodiments in combination with the drawings.

[0035] As shown in the figure, the utility model provides a kind of full-automatic metal bar cleaning line, including annular guide rail 1 and operation unit 2, operation unit 2 includes sequentially arranged feeding unit 3, cleaning unit 4, air-drying unit 5, detection unit 6 and discharging unit 7 along annular guide rail 1, annular guide rail 1 still be provided and the tray 11 of cooperation of operation unit 2, the tray 11 is provided with and the cooperation of several bar grooves 111 of bar, preferably, annular guide rail 1 still be provided with the drive device of driving tray 11 movement, drive device is one of chain transmission structure or belt transmission mechanism;Such drive device can drive tray 11 move along annular guide rail 1, when cleaning, tray 11 transports bar sequentially operates in the direction of feeding unit 3 to discharging unit 7;While annular guide rail 1 still is fixed with truss 12, truss 12 is fixed with four top material units 8 and cleaning unit 4, air-drying unit 5, detection unit 6 and discharging unit 7 cooperation, specifically speaking, top material unit 8 includes top material cylinder 81, and the telescopic end of top material cylinder 81 is fixed with and the cooperation of top material sheet 82 of bar groove 111;Four top material units 8 when operating will bar be ejected from bar groove 111, so the whole cleaning process is first that bar in feeding unit 3 is topped on the bar groove 111 of tray 11, then bar is transported to cleaning unit 4 by tray 11 and is cleaned, and top material cylinder 81 drives top material sheet 82 and bar in bar groove 111 is topped into cleaning unit 4, after cleaning, cleaning unit 4 is again topped on the bar groove 111 of tray 11, then tray 11 continues to transport bar and repeats the above-mentioned process sequentially into air-drying unit 5, detection unit 6 and carries out drying and detection, and finally by top material unit 8, the bar that passes the cleaning is topped into discharging unit 7 and is collected, and again return to feeding unit 3 and carry out the circulation of the above-mentioned steps, in this process, in order to in time response whether bar is still in bar groove 111, bar groove 111 still is provided with sensor 112, and sensor 112 is one of pressure sensor, photosensitive sensor or infrared sensor, preferably, still include the display controller (not shown in the drawing) of control cleaning process, to accurately control the above-mentioned process.

[0036] Further details of the cleaning scheme described in the case are as follows:

[0037] First, the feeding process, feeding unit 3 includes feeding table 31, feeding table 31 is provided with several feeding grooves 311 and several bar grooves 111 cooperate, feeding grooves 311 are stored with bar, and the end opposite to tray 11 of several feeding grooves 311 is provided with feeding push rod 32, to push bar in feeding groove 311 into bar groove 111, so that feeding push rod 32 corresponds bar in feeding groove 311 into bar groove 111 on tray 11, then tray 11 drives bar to be cleaned to move to the position corresponding to cleaning unit 4;

[0038] Then the top material unit 8 corresponding to the cleaning unit 4 will top the rod on the rod groove 111 of the tray 11 into the cleaning unit 4, the cleaning unit 4 includes a cleaning table 41, the cleaning table 41 is provided with a cleaning cavity 411 matched with the tray 11, the cleaning cavity 411 is provided with a cleaning port 412 matched with the tray 11 near the side of the annular guide rail 1, the top of the cleaning cavity 411 is provided with a plurality of spray heads 413 arranged uniformly, the cleaning cavity 411 is further provided with a metal frame 414 matched with the rod groove 111, and the cleaning table 41 is further provided with an ultrasonic generator 415 matched with the cleaning cavity 411 on both sides; the cleaning cavity 411 is further provided with a lifting rail 416 for driving the metal frame 414 to move, when cleaning, the metal frame 414 moves along the lifting rail 416 into the pool in the cleaning cavity 411 after the rod is topped into the metal frame 414 by the top material unit 8, so that the rod is cleaned by the ultrasonic generator 415; the cleaning table 41 is further provided with a plurality of cleaning push rods 417 matched with the metal frame 414 on the side away from the annular guide rail 1, after cleaning, the metal frame 414 moves along the lifting rail 416 to the position matched with the tray 11, and the cleaning push rod 417 pushes the cleaned rod into the rod groove 111, so that the process in the cleaning unit 4 is completed, and then the tray 11 drives the cleaned rod to continue to move to the position corresponding to the air drying unit 5;

[0039] Then the top material unit 8 corresponding to the air drying unit 5 will top the rod on the rod groove 111 of the tray 11 into the air drying unit 5, the air drying unit 5 includes an air drying table 51, the air drying table 51 is provided with an air drying cavity 511 matched with the tray 11, the air drying cavity 511 is provided with an air drying groove 512 matched with the rod groove 111, and the top of the air drying cavity 511 is provided with a plurality of fans 513 arranged uniformly; when air drying, the rod is topped on the air drying groove 512 by the top material unit 8, the air drying table 51 is further provided with an air drying push rod 514 on the side away from the annular guide rail 1, the air drying push rod 514 is fixedly provided with an air drying push piece 515 matched with the air drying groove 512 at the telescopic end, and after air drying, the air drying push rod 514 pushes the air-dried rod into the rod groove 111, so that the air drying process in the air drying unit 5 is completed, in order to further improve the air drying effect, ventilation holes or a device for driving the rod to rotate (not shown in the figure) can be arranged in the air drying groove 512, and then the tray 11 drives the dried rod to continue to move to the position corresponding to the detection unit 6;

[0040] After air-drying, the ejection unit 8 corresponding to the detection unit 6 ejects the rod on the rod groove 111 on the tray 11 into the detection unit 6, the detection unit 6 comprises a detection table 61, the detection table 61 is provided with a detection groove 611 matched with the rod groove 111, and the detection table 61 is further provided with a detection chamber 62 matched with the detection groove 611, the detection chamber 62 is provided with a detection camera 621 at the top, the detection chamber 62 is further provided with a detection light source 622 at the top on both sides of the detection camera 621, and the detection chamber 62 is further provided with a rotating electromagnet 623 matched with the detection groove 611, so that the rod is driven to rotate for detection during detection; during detection, the ejection unit 8 ejects the rod into the detection groove 611, and the detection table 61 is further provided with a plurality of detection push rods 612 matched with the detection groove 611 on the side away from the annular guide rail 1, and after detection, the detection push rods 612 push the rod cleaned and qualified into the rod groove 111; after the detection is completed, the tray 11 drives the cleaned and qualified rod to continue to move to a position corresponding to the unloading unit 7, the unloading unit 7 comprises an unloading table 71, the unloading table 71 is provided with a plurality of unloading grooves 711 matched with the plurality of rod grooves 111, and the ejection unit 8 ejects the qualified rod into the unloading grooves 711 for storage; in this way, the whole cleaning process is completed, finally, under the control of the display controller, the tray 11 is returned to the detection unit 6 to accept the remaining rods that are not cleaned and qualified, and then returns to the feeding unit 3 for replenishment, so as to perform the above cleaning cycle again.

[0041] The utility model is described through preferred embodiments, and those skilled in the art know that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. The utility model is not limited by the specific embodiments disclosed herein, and other embodiments falling within the claims of the present application all belong to the scope of protection of the utility model.

Claims

1. A fully automatic metal bar cleaning line, characterized by: The application relates to a full-automatic metal rod cleaning line which comprises a ring-shaped guide rail (1) and a work unit (2), the work unit (2) comprises a feeding unit (3), a cleaning unit (4), a air-drying unit (5), a detection unit (6) and a discharging unit (7) arranged in sequence along the ring-shaped guide rail (1), a tray (11) matched with the work unit (2) is further arranged on the ring-shaped guide rail (1), a plurality of rod grooves (111) matched with rods are arranged on the tray (11), when the rods are cleaned, the tray (11) transports the rods and sequentially works in the direction from the feeding unit (3) to the discharging unit (7). A truss (12) is further fixed on the ring-shaped guide rail (1), four rod lifting units (8) matched with the cleaning unit (4), the air-drying unit (5), the detection unit (6) and the discharging unit (7) are fixed on the truss (12), and the four rod lifting units (8) lift the rods out of the rod grooves (111) during work.

2. The full-automatic metal rod cleaning line according to claim 1, wherein: the ring-shaped guide rail (1) is further provided with a driving device for moving the tray (11), and the driving device is one of a chain transmission structure or a belt transmission mechanism.

3. The full-automatic metal rod cleaning line according to claim 2, wherein: the rod groove (111) is further provided with a sensor (112), and the sensor (112) is one of a pressure sensor, a light sensor or an infrared sensor.

4. The full-automatic metal rod cleaning line according to claim 3, wherein: the rod lifting unit (8) comprises a rod lifting cylinder (81), and a rod lifting piece (82) matched with the rod groove (111) is fixed to the telescopic end of the rod lifting cylinder (81).

5. The full-automatic metal rod cleaning line according to claim 4, wherein: the feeding unit (3) comprises a feeding table (31), a plurality of feeding grooves (311) matched with a plurality of the rod grooves (111) are arranged on the feeding table (31), rods are stored in the feeding grooves (311), and a feeding push rod (32) is arranged at the end of the feeding table (31) opposite to the tray (11) so as to push the rods in the feeding grooves (311) into the rod grooves (111).

6. The full-automatic metal rod cleaning line according to claim 4, wherein: ​ ​ ​ ​ The cleaning unit (4) comprises a cleaning table (41) provided with a cleaning cavity (411) matched with the tray (11), the cleaning cavity (411) is provided with a cleaning opening (412) matched with the tray (11) on the side close to the annular guide rail (1), the top of the cleaning cavity (411) is provided with a plurality of spray heads (413) arranged uniformly, and the cleaning cavity (411) is also provided with a metal frame (414) matched with the rod groove (111); the cleaning table (41) is also provided with an ultrasonic generator (415) matched with the cleaning cavity (411) on both sides, and the cleaning cavity (411) is also provided with a lifting rail (416) for driving the metal frame (414) to move; when cleaning, the metal frame (414) is moved along the lifting rail (416) to the water pool in the cleaning cavity (411) after the rod material is topped into the metal frame (414) by the material topping unit (8), so that the rod material is cleaned by the ultrasonic generator (415); The cleaning table (41) is also provided with a plurality of cleaning push rods (417) matched with the metal frame (414) on the side away from the annular guide rail (1), the metal frame (414) is moved along the lifting rail (416) to the position matched with the tray (11) after cleaning, and the cleaning push rod (417) pushes the cleaned rod material into the rod groove (111).

7. The full-automatic metal rod cleaning line according to claim 4, characterized in that: The air drying unit (5) comprises an air drying table (51) provided with an air drying cavity (511) matched with the tray (11), the air drying cavity (511) is provided with an air drying groove (512) matched with the rod groove (111), and the top of the air drying cavity (511) is provided with a plurality of fans (513) arranged uniformly; when air drying, the material topping unit (8) tops the rod material on the air drying groove (512), and the air drying table (51) is also provided with an air drying push rod (514) on the side away from the annular guide rail (1), the air drying push rod (514) is fixedly provided with an air drying push piece (515) matched with the air drying groove (512) at the telescopic end, and the air drying push rod (514) pushes the air-dried rod material into the rod groove (111) after air drying.

8. The full-automatic metal rod cleaning line according to claim 4, characterized in that: The detection unit (6) comprises a detection table (61), a detection groove (611) is opened on the detection table (61) and matched with the bar groove (111), a detection chamber (62) is further arranged on the detection table (61) and matched with the detection groove (611), a detection camera (621) is arranged on the top of the detection chamber (62), detection light sources (622) are further arranged on the top of the detection chamber (62) and on both sides of the detection camera (621), a rotating electromagnet (623) is further arranged on the detection chamber (62) and matched with the detection groove (611), so that the bar is rotated for detection during detection, during detection, the bar is pushed into the detection groove (611) by the ejection unit (8), a plurality of detection push rods (612) are further arranged on the detection table (61) and matched with the detection groove (611) on the side away from the ring guide rail (1), and after detection, the detection push rod (612) pushes the cleaned bar into the bar groove (111).

9. The full-automatic metal bar cleaning line according to claim 4, characterized in that: The blanking unit (7) comprises a blanking table (71), a plurality of blanking grooves (711) are arranged on the blanking table (71) and matched with a plurality of bar grooves (111), and the qualified bar is pushed into the blanking groove (711) by the ejection unit (8) and stored.

10. The full-automatic metal bar cleaning line according to any one of claims 1-9, characterized in that: It further comprises a display controller for controlling the cleaning process.

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