Vulcanization feeding device

By designing an automated vulcanization feeding device, the problems of low feeding efficiency and high safety hazards in the traditional vulcanization process have been solved, realizing stable and efficient automatic feeding of metal inserts and rubber blocks, and improving production safety and efficiency.

CN223750036UActive Publication Date: 2026-01-02NANJING DEYIZHUO INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202520288004.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-22
Publication Date
2026-01-02
Estimated Expiration
2035-02-22

AI Technical Summary

Technical Problem

In traditional flat-plate vulcanization processes, the feeding efficiency of metal inserts and rubber compounds is low and there are safety hazards. Manual operation also carries the risk of high-temperature contact.

Method used

An automated vulcanizing feeding device was designed, comprising components such as a base, frame, linear guide rail, gear rack, elevator, gripper lifting plate, and vibratory plate. The device uses a servo motor to drive the gear rack to move, a gripper mechanism to automatically feed metal inserts and rubber blocks, and a vibrator and sensors to control the material conveying.

Benefits of technology

Automated feeding has been achieved, which has improved production efficiency, reduced safety hazards, and ensured the stability and safety of feeding.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223750036U_ABST
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Abstract

The utility model belongs to the field of feeding devices, and particularly relates to a vulcanization feeding device which comprises a machine base, a machine frame is installed at the upper end of the machine base, a linear guide rail is arranged on the machine frame, a gear rack is arranged on the machine frame, a lifting machine is installed on the outer side of the machine frame, and a lifting installation plate is installed in the machine frame. A clamping jaw lifting plate is arranged on the outer side of the lifting mounting plate, and four evenly-distributed clamping jaw air cylinders are mounted below the clamping jaw lifting plate. According to the utility model, two vibration discs are arranged, a feeding belt and a straight vibrator are respectively arranged at outlets of the two vibration discs, a weighing loading plate is arranged below a discharge port of a rubber block extrusion mechanism, a rubber block feeding conveying line is arranged at the front end of the weighing loading plate, a rubber block NG slideway is arranged at the side end of the weighing loading plate, and pushing cylinders are arranged on two sides of the weighing loading plate; the feeding mechanism is composed of a feeding mechanism support, a gear rack and a feeding clamping jaw mechanism, so that automatic feeding can be achieved, the machining efficiency can be improved, and meanwhile personnel are prevented from being hurt.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a feeding device technical field, concretely is a vulcanization feeding device. BACKGROUND

[0002] In the rubber vulcanization process, the metal framework and the rubber material feeding are indispensable. The traditional flat plate type vulcanization process will be placed in the feeding device by manual metal insert and rubber material first, and then each vulcanization mold cavity is fed through the feeding device, but the production efficiency is low, and the stability of the placement is poor. The problem still exists, and because the worker has to go into the vulcanization machine, directly contact the high temperature mold, this behavior inevitably exists safety hazard. Therefore, the existing technology needs to be improved. SUMMARY

[0003] The utility model discloses a vulcanization feeding device, solve the problem of low production efficiency and high safety hazard.

[0004] To achieve the above object, the utility model provides the following technical scheme: a vulcanization feeding device, including the base, the upper end of base is installed with the rack, be provided with linear guide rail on the rack, be provided with gear and rack on the rack, the outside of rack is installed with the elevator, the inside of rack is installed with the lifting mounting plate, the outside of lifting mounting plate is provided with the jaw lifting plate, the below of jaw lifting plate is installed with four evenly distributed jaw cylinder, the outside of rack is installed with the frame, the inside of frame is installed with the feeding belt, the outside of frame is installed with the vibration dish no.

[0005] Preferably, the outside of the rack is installed with a servo motor, the output shaft of the servo motor is fixedly connected with the input shaft of the elevator, and the servo motor can provide power for the elevator.

[0006] Preferably, the jaw lifting plate and the screw rod of the elevator are connected through threads, and the jaw lifting plate and the rack are connected through sliding.

[0007] Preferably, the lower end of the lifting mounting plate is installed with a needle mounting plate, and the outside of the needle mounting plate is provided with a rubber block lifting cylinder.

[0008] Preferably, the outside of the frame is fixedly installed with a sensor, and the outside of the frame is installed with a material blocking block.

[0009] Preferably, the outer side of the frame is provided with a shaking cylinder, the shaking cylinder is fixedly connected with the base, and the shaking cylinder can feed by shaking.

[0010] Preferably, the outer side of the frame is provided with a shaking cylinder, the shaking cylinder is fixedly connected with the base, and the shaking cylinder can feed by shaking.

[0011] Compared with the prior art, the utility model has the advantages that:

[0012] The utility model discloses a two vibration discs are provided with a feeding belt and a straight vibrator respectively at the outlet, a weighing load plate is arranged below the discharging port of the rubber block extruding mechanism, a rubber block feeding conveying line is arranged at the front end of the weighing load plate, a rubber block NG slide is arranged at the side end, and a pushing cylinder is arranged on both sides, the feeding mechanism is composed of a feeding mechanism support, a gear and a rack, and a feeding clamp jaw mechanism, thereby realizing automatic feeding, improving processing efficiency and avoiding personnel injury. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the overall structure perspective drawing of the utility model;

[0014] Figure 2 It is the rack perspective enlarged view of the utility model Figure 1 ;

[0015] Figure 3 It is the vibration disc one perspective enlarged view of the utility model Figure 1 ;

[0016] Figure 4 It is the vibration disc two perspective enlarged view of the utility model Figure 1 ;

[0017] In the drawing: 1, base;2, rack;3, linear guide rail;4, gear and rack;5, servo motor;6, elevator;7, lifting mounting plate;8, clamp jaw lifting plate;9, clamp jaw cylinder;10, needle mounting plate;11, rubber block lifting cylinder;13, frame;14, feeding belt;15, material blocking block;16, sensor;17, shaking cylinder;18, vibration disc two;19, straight vibrator;20, straight vibration pad;21, material distributing plate;22, vibration disc one;23, pushing cylinder. DETAILED DESCRIPTION

[0018] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0019] Please refer to Figures 1-4 A vulcanization feeding device, including frame 2, the upper end of the frame 1 is installed, the linear guide 3 is arranged on the frame 2, the rack and pinion 4 is arranged on the frame 2, the elevator 6 is installed on the outer side of the frame 2, the lifting mounting plate 7 is installed in the frame 2, the gripper lifting plate 8 is arranged on the outer side of the lifting mounting plate 7, four evenly distributed gripper cylinders 9 are installed below the gripper lifting plate 8, the frame 13 is installed on the outer side of the frame 2, the feeding belt 14 is installed in the frame 13, the vibration disc two 18 is installed on the outer side of the frame 13, the linear vibrator 19 is installed in the frame 2, the straight vibration pad 20 is fixedly installed on the upper end of the linear vibrator 19, the distribution plate 21 is arranged on the outer side of the straight vibration pad 20, and the vibration disc one 22 is fixedly installed on the outer side of the distribution plate 21.

[0020] Please refer to Figures 1-4 The servo motor 5 is installed on the outer side of the frame 2, the output shaft of the servo motor 5 is fixedly connected with the input shaft of the elevator 6, the servo motor 5 can provide lifting power for the elevator 6, the gripper lifting plate 8 is connected with the screw rod of the elevator 6 through threads, the gripper lifting plate 8 is slidingly connected with the frame 2, the gripper lifting plate 8 can drive the components to ascend and descend, the needle mounting plate 10 is installed at the lower end of the lifting mounting plate 7, the rubber block lifting cylinder 11 is arranged on the outer side of the needle mounting plate 10, and the rubber block lifting cylinder 11 can lift the rubber block.

[0021] Please refer to Figures 1-4 The sensor 16 is fixedly installed on the outer side of the frame 13, the material blocking block 15 is installed on the outer side of the frame 13, the sensor 16 can sense the material, the material shaking cylinder 17 is installed on the outer side of the frame 13, the material shaking cylinder 17 is fixedly connected with the frame 1, the material shaking cylinder 17 can feed by shaking, the pushing cylinder 23 is installed on the outer side of the linear vibrator 19, the pushing cylinder 23 is fixedly connected with the frame 1, and the pushing cylinder 23 can push the raw materials.

[0022] The utility model discloses a specific implementation process as follows: metal insert one and metal insert two are loaded through vibration disc one 22 and vibration disc two 18 respectively, and vibration disc one 22 is butt joint with straight vibration base plate 20, and straight vibration base plate 20 is equipped with linear vibrator 19 below to facilitate the transmission of metal insert to metal insert distribution plate 21, and distribution plate 21 is equipped with push material air cylinder 23 below for pushing distribution plate 21 to facilitate the loading of clamping jaw mechanism to be grabbed, vibration disc two 18 is butt joint with loading belt 14, and loading belt 14 is equipped with sensor 16 and distribution air cylinder on line, and when sensor 16 detects metal insert, distribution air cylinder separates the metal insert conveyed before and after to facilitate the loading of clamping jaw to be grabbed, and the end of loading belt 14 is also equipped with sensor 16 and positioning block for positioning the position of metal insert to facilitate the loading of clamping jaw to reach the specified position and grab metal insert,

[0023] The rubber block cut by the extruder falls into the weighing load plate, and the weighing sensor records quality data.If the data is within a reasonable range, the signal is fed back to the push material air cylinder 23, and the air cylinder runs to push the rubber block into the rubber block loading conveying line.If the data deviation is too large, the push material air cylinder 23 pushes the rubber material away from the load plate and falls into the side end rubber block NG slide;

[0024] The loading mechanism drives the gear rack 4 to move linearly through the servo motor 5, and the loading clamping jaw mechanism is composed of a plurality of metal insert gripping cylinder 9, two metal insert jacking cylinders and rubber block lifting cylinders.The metal insert jacking cylinder drives the gripping cylinder 9 to lift, the metal insert gripping cylinder 9 grabs the insert, the rubber block lifting cylinder drives the rubber block pin mounting plate to lift and insert the rubber block, and the loading clamping jaw mechanism places the metal insert and rubber block on the conveying line in the vulcanization mold in turn.

[0025] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A vulcanization loading device comprising a frame (1), characterized in that: The upper end of the base (1) is provided with a rack (2), a linear guide rail (3) is arranged on the rack (2), a gear rack (4) is arranged on the rack (2), a lift (6) is installed on the outer side of the rack (2), a lifting mounting plate (7) is installed in the rack (2), a clamping jaw lifting plate (8) is arranged on the outer side of the lifting mounting plate (7), four evenly distributed clamping jaw air cylinders (9) are installed below the clamping jaw lifting plate (8), a frame (13) is installed on the outer side of the rack (2), a feeding belt (14) is installed in the frame (13), a vibration disc two (18) is installed on the outer side of the frame (13), a linear vibrator (19) is installed in the rack (2), a straight vibration pad (20) is fixedly installed on the upper end of the linear vibrator (19), a distribution plate (21) is arranged on the outer side of the straight vibration pad (20), and a vibration disc one (22) is fixedly installed on the outer side of the distribution plate (21).

2. A device for feeding a vulcanization machine according to claim 1, characterized in that: The outer side of the rack (2) is provided with a servo motor (5), and the output shaft of the servo motor (5) is fixedly connected with the input shaft of the lift (6).

3. A device for feeding a vulcanization machine according to claim 1, characterized in that: The clamping jaw lifting plate (8) is connected with the screw rod of the lift (6) through thread connection, and the clamping jaw lifting plate (8) is connected with the rack (2) through sliding connection.

4. The device of claim 1, wherein: The lower end of the lifting mounting plate (7) is provided with a needle mounting plate (10), and the outer side of the needle mounting plate (10) is provided with a rubber block lifting cylinder (11).

5. The device of claim 1, wherein: The outer side of the frame (13) is fixedly provided with a sensor (16), and the outer side of the frame (13) is provided with a material blocking block (15).

6. A device for feeding a vulcanization machine according to claim 1, characterized in that: The outer side of the frame (13) is provided with a material shaking cylinder (17), and the material shaking cylinder (17) is fixedly connected with the base (1).

7. A device for feeding a vulcanization machine according to claim 1, characterized in that: The outer side of the linear vibrator (19) is provided with a material pushing cylinder (23), and the material pushing cylinder (23) is fixedly connected with the base (1).