Anti-wind door curtain sheet forming machine

Abstract

The utility model provides a wind-resistant door curtain sheet forming machine, which relates to the field of forming equipment, and comprises a curtain sheet mould arranged on a forming machine body, a material guiding channel is arranged at an outlet of the curtain sheet mould and used for guiding out a formed curtain sheet, two sides of the material guiding channel are connected with side baffles, an initial section of the material guiding channel has a radian, and the initial section of the material guiding channel has a radian. Correcting plates are symmetrically arranged above the material guiding channel, and reset springs are correspondingly arranged between the correcting plates and the side baffles. Materials smoothly slide down through the material guiding channel, centralized collection of the materials in large-scale production is facilitated, the collection time is shortened, and the production efficiency is improved. Limiting structures such as side baffles can prevent the materials from mutually extruding or colliding with equipment parts when the materials slide down, damage to internal structures of the materials is reduced, and the product quality stability is guaranteed; and the correcting plate can correct the deviated materials under the action of the reset spring.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of forming equipment especially relates to a wind -resistant door curtain piece forming machine. BACKGROUND

[0002] As a kind of commonly used protective product, the efficiency and quality of the forming processing of wind -resistant door curtain piece have been concerned all the time. With the gradual expansion of production scale, traditional wind -resistant door curtain piece forming machine exposes a series of shortcomings.

[0003] The previous forming machine lacks specially designed effective guide structure in the stage that curtain piece is sent out after forming from mould. This makes curtain piece present relatively dispersed, disordered state when leaving mould outlet. In subsequent collection process, staff has to spend a lot of time and effort to arrange these scattered curtain pieces, seriously affects production efficiency, increases labor cost. Moreover, this dispersed state also easily causes curtain piece to be scratched, collided and so on in conveying process, leads to curtain piece surface damage, and then reduces product yield.

[0004] To overcome these defects, meet the increasing demand of efficient production, the utility model provides a wind -resistant door curtain piece forming machine. By setting the special guide structure at the outlet of forming mould, curtain piece after forming can be orderly conveyed along preset path when leaving mould, to greatly facilitate centralized collection work, effectively reduce the labor input, also reduce the risk of curtain piece damage. CONTENT OF UTILITY MODEL

[0005] The utility model in related to the prior art, through guide channel, material smoothly slides, facilitate material centralized collection in large-scale production, reduce collection time, improve production efficiency. Limiting structure such as side baffle can prevent material from extruding each other or colliding with equipment parts when sliding, reduce material internal structure damage, guarantee product quality stability;Correcting plate can correct deviated material under the action of reset spring.

[0006] To solve the above technical problems, the utility model solves the problem that curtain piece after forming can be guided when leaving mould to facilitate collection work by the following technical scheme.

[0007] To achieve the above object, the utility model adopts the following technical scheme:

[0008] A wind -resistant door curtain piece forming machine, including the curtain piece mould set up on the forming machine body, the curtain piece mould outlet is provided with guide channel to guide out the curtain piece after forming, the both sides of the guide channel are connected with side baffle, the initial section of the guide channel has the camber, and the correcting plate is symmetrically arranged above the guide channel, and reset spring is correspondingly arranged between the correcting plate and side baffle.

[0009] Preferably, the inner side of the correction plate is provided with an upper baffle, the position of the upper baffle relative to the correction plate can be adjusted.

[0010] Preferably, the upper baffle is connected with a fixing plate at one end of the correction plate, a plurality of preset screw holes are uniformly arranged at the front end of the correction plate, and the fixing plate is threadedly connected with the corresponding preset screw hole through a fastening bolt.

[0011] Preferably, a first protective layer is attached to the inner surface of the correction plate, and a second protective layer is attached to the bottom of the upper baffle, so as to protect the material from damage.

[0012] Preferably, an extension frame is sleeved outside the tail end of the guide channel, and the extension frame is fastened and connected with the outer wall of the side baffle through a bolt, so as to extend the length of the guide channel.

[0013] Preferably, the bottom of the correction plate is arc-shaped and matches the initial segment of the guide channel.

[0014] Preferably, a movable slot is arranged on the side baffle, a stabilizing shaft is connected to one end of the correction plate facing the guide channel, the stabilizing shaft penetrates through the movable slot and is provided with an end plate at one end for limiting, and a return spring is wound around the outside of the stabilizing shaft to provide a return force for the correction plate.

[0015] Preferably, a connecting screw is welded to one end of the end plate facing the stabilizing shaft, and the connecting screw is threadedly connected in the slot of the stabilizing shaft.

[0016] Preferably, a stabilizing convex pad is glued to the side of the end plate in contact with the stabilizing shaft, and a pull ball is connected to the outer end face of the stabilizing convex pad.

[0017] Preferably, an assembly bottom plate is connected to the bottom of the guide channel, and the assembly bottom plate is fastened on the corresponding position of the molding machine body through a bolt.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] The anti-wind door curtain piece forming machine provided by the application makes the material smoothly slide through the guide channel, facilitates the centralized collection of the material in large-scale production, reduces the collection time, and improves the production efficiency. The limiting structure such as the side baffle can prevent the material from being extruded or colliding with the equipment parts when sliding, reduce the damage of the internal structure of the material, and ensure the product quality stability; and the correction plate can correct the deviated material under the action of the return spring.

[0020] The application is provided with a correction plate, an upper baffle and the like structure, which can effectively prevent the material from deviating and bouncing during the output process, and ensure that the material can be stably conveyed from the mold to the collecting device. In this way, the number of equipment downtime caused by poor material conveying is reduced, the production process is more continuous, and the output per unit time is improved.

[0021] The first protective layer of the inner surface of the correction plate and the second protective layer of the bottom of the upper baffle can play a buffering and protection role when the material contacts the baffle. During the material conveying process, whether it is a slight collision caused by vibration or contact with the baffle caused by deviation, the protective layer can avoid damage to the surface of the material caused by scratching and collision, and ensure the appearance quality of the product.

[0022] The extension frame body at the tail end of the guide channel of the application can flexibly adjust the length of the guide channel according to the height of the collecting device, so that the molding machine can better adapt to different production environments and collecting device requirements. Whether it is matched with a higher automatic collecting device or a lower manual collecting container, good material conveying can be achieved, and the versatility of the equipment is improved.

[0023] The various components of the application are relatively modular, such as the installation and removal of the correction plate, the upper baffle and the like components. Assembled by fastening bolts, threaded connections and the like, when the equipment fails or needs to replace parts, maintenance personnel can operate more easily, reducing equipment repair time and maintenance cost. Various components are designed to consider factors that reduce wear and damage, such as the provision of stable convex pads, protective layers and the like structures, which to some extent prolong the service life of the key components of the equipment and reduce the long-term operating cost of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creating any creative labor.

[0025] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0026] Figure 2 It is a schematic diagram of the overall split structure of the present application;

[0027] Figure 3 It is a schematic diagram of the local structure of the guide channel and the extension frame body of the present application;

[0028] Figure 4The partial structure schematic diagram of the right side view of the utility model is shown in the figure.

[0029] Figure 5 The partial structure schematic diagram of the right side view of the utility model is shown in the figure. Figure 4

[0030] Figure 6 The partial structure schematic diagram of the right side view of the utility model is shown in the figure. Figure 5

[0031] Figure 7 The partial structure schematic diagram of the right side view of the utility model is shown in the figure.

[0032] Figure number explanation: 1, forming machine body; 2, curtain piece mold; 3, guide channel; 3001, assembly bottom plate; 301, side baffle; 3011, extension frame body; 302, movable groove; 4, correction plate; 401, first protective layer; 402, preset screw hole; 403, reset spring; 404, end plate; 405, connecting screw rod; 406, pull ball; 407, stable convex pad; 408, stable shaft; 5, upper baffle; 501, second protective layer; 6, secure plate; 601, fastening bolt. DETAILED DESCRIPTION

[0033] The utility model will be further described in detail below in combination with the drawings.

[0034] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments in the following description are only as examples, and other obvious modifications can be thought by those skilled in the art. The basic principles defined in the following description can be used in other embodiments, modification schemes, improvement schemes, equivalent schemes and other technical schemes without departing from the spirit and scope of the utility model.

[0035] Those skilled in the art should understand that, in the disclosure of the utility model, the orientation or position indicated by the terms "longitudinal", "transverse", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of the simplified description of the utility model, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore the above-mentioned terms cannot be understood as a limitation of the utility model.

[0036] It can be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number. Embodiment​​

[0037] Please refer to Figures 1-7 The utility model provides a kind of anti wind door curtain piece forming machine, including the curtain piece mould 2 of the setting of forming machine body 1, curtain piece mould 2 mould export is provided with guide channel 3 to guide out after forming curtain piece, guide channel 3 both sides are connected with side baffle 301, the initial section of guide channel 3 has arc, and symmetrically provided with correction plate 4 above guide channel 3, correction plate 4 and side baffle 301 between corresponding are provided with reset spring 403.

[0038] The anti wind door curtain piece forming machine of the application is mainly composed of forming machine body 1, curtain piece mould 2, guide channel 3, side baffle 301, correction plate 4 and upper baffle 5 and other components, and the following is the detailed structure and working principle.

[0039] (One) equipment assembly

[0040] First, install the curtain piece mould 2 on the forming machine body 1. Ensure that the curtain piece mould 2 is securely installed and accurately positioned, which is the basic component of the entire forming machine.

[0041] Install the guide channel 3 at the outlet of the curtain piece mould 2. The guide channel 3 is made of smooth material, and its initial position has a specific arc to facilitate the sliding of the material. The side baffle 301 is fixedly connected on both sides of the guide channel 3 to limit the material.

[0042] The extension frame body 3011 is sleeved on the tail end of the guide channel 3, and the extension frame body 3011 and the outer wall of the side baffle 301 are tightly connected by bolts. In this way, the length of the guide channel 3 can be flexibly increased according to the height requirement of the collection equipment.

[0043] The assembly bottom plate 3001 at the bottom of the guide channel 3 is tightly fastened on the corresponding position of the forming machine body 1 by bolts, ensuring that the guide channel 3 is installed stably and can accurately guide the shaped material.

[0044] Installation of correction plate 4 and its related components

[0045] Symmetrically install the correction plate 4 above the guide channel 3. The bottom of the correction plate 4 is arc-shaped to match the arc of the initial segment of the guide channel 3.

[0046] An activity slot 302 is opened on the side baffle 301, the stable shaft 408 connected to one end of the correction plate 4 is penetrated through the activity slot 302, and an end plate 404 is arranged at one end of the stable shaft 408 to limit it. The reset spring 403 is wrapped around the outside of the stable shaft 408, and is arranged between the correction plate 4 and the side baffle 301 to provide a reset force for the correction plate 4.

[0047] The end plate 404 is welded to the connecting screw 405 at one end of the stabilizing shaft 408, and the connecting screw 405 is screwed into the groove of the stabilizing shaft 408. The stabilizing bump 407 is glued to the side of the end plate 404 that is in contact with the stabilizing shaft 408, and the pull ball 406 is connected to the outer end surface of the stabilizing bump 407. When the stabilizing bump 407 is installed, it is in a state of mutual extrusion with the stabilizing shaft 408, increasing the friction and improving the stability. At the same time, when disassembly is required, the stabilizing shaft 408 that passes through the inside of the side baffle 301 can be disassembled by operating the pull ball 406 and other components.

[0048] Installation of the upper baffle 5 and its related components

[0049] The upper baffle 5 is installed inside the correction plate 4, and the position of the upper baffle 5 relative to the correction plate 4 can be adjusted.

[0050] One end of the upper baffle 5 is connected to the fixing plate 6, which is evenly provided with a plurality of preset screw holes 402 at the front end of the correction plate 4. The fixing plate 6 is screwed into the corresponding preset screw holes 402 through the fastening bolts 601, thereby adjusting the height of the upper baffle 5.

[0051] A first protective layer 401 is pasted to the inner surface of the correction plate 4, and a second protective layer 501 is pasted to the bottom of the upper baffle 5, to protect the material from being damaged during the conveying process.

[0052] (II) Equipment operation

[0053] When the material enters the curtain piece mold 2, the mold shapes the material through process parameters such as pressure and temperature. These process parameters need to be set and adjusted according to the characteristics of the material and the requirements of the product. For example, the pressure and temperature required for the molding of wind-resistant door curtain pieces made of different materials may be different. During the molding process, the pressure and temperature in the curtain piece mold 2 need to be monitored in real time, which can be achieved through pressure sensors and temperature sensors installed in the mold, to ensure that the process parameters fluctuate within the set range, so that the material can be uniformly and accurately molded.

[0054] The molded curtain piece is conveyed out from the front of the opening of the curtain piece mold 2 under the pushing force of the subsequent material or under manual assistance in some special cases, such as the initial start of the equipment or the slight jamming of the material. During the material conveying process, the flow of the material should be observed to ensure that the material can be smoothly output from the mold. If the material output is found to be poor, it may be due to the blockage of the mold outlet or the incomplete molding of the material in the mold, and timely shutdown inspection and treatment are required.

[0055] Material guiding and collecting

[0056] After the material comes out of the curtain piece mold 2, it enters the guide channel 3. The curvature and smooth surface of the guide channel 3 can make the material naturally slide under the action of gravity. During the sliding process of the material, the side stop plates 301 on both sides play a limiting role, preventing the material from deviating from the predetermined conveying path in the left-right direction.

[0057] When the material deviates left and right during the discharging process, the correction plate 4 will dynamically adjust under the action of the return spring 403. For example, if the material deviates to the left, the left correction plate 4 will move to the left under the extrusion of the material, while compressing the left return spring 403. The spring force of the return spring 403 will gradually increase, and when the deviation force of the material is less than the spring force of the return spring 403, the correction plate 4 will move to the right under the action of the spring force, pushing the material back to the correct conveying path. The working principle of the right correction plate 4 when the material deviates to the right is the same.

[0058] The upper stop plate 5 can effectively prevent the material from bouncing up during output. For materials of different shapes and thicknesses, by adjusting the position of the fixing plate 6 in the preset screw hole 402, the height of the upper stop plate 5 can be changed to adapt to the characteristics of the material. During the conveying of the material, if contact occurs with the correction plate 4 or the upper stop plate 5, the first protective layer 401 and the second protective layer 501 can play a buffering and protective role, avoiding damage to the surface of the material. For example, when the material collides slightly with the correction plate 4 during the conveying process due to vibration, the first protective layer 401 can absorb the collision energy, preventing scratches or deformation on the surface of the material.

[0059] II. Working principle

[0060] Material forming and initial conveying

[0061] The material completes the forming in the curtain piece mold 2 on the forming body 1, which involves various physical and chemical changes. From a physical point of view, the material is subjected to pressure in the mold, and its shape changes from the original loose state to a curtain piece with a specific shape. At the same time, the mold may apply a certain temperature to the material, causing it to soften to some extent and be more easily shaped. From a chemical point of view, if the material is a composite material composed of multiple components, chemical reactions such as polymerization may occur during the forming process, making the internal structure of the material more stable.

[0062] The formed curtain piece is transported forward from the curtain piece mold 2 outlet under the subsequent material pushing force or manual assistance. The material pushing force mainly comes from the continuous entry of subsequent materials, forming a continuous material flow. The stability of this material flow is crucial to the working efficiency of the entire forming machine. If the material flow is interrupted or unstable, it may cause the forming process to be discontinuous, affecting production efficiency. In some cases, such as during the initial start-up of the equipment or when the material is slightly stuck at the mold outlet, manual assistance may be needed to push the material to ensure that it can be smoothly output from the mold.

[0063] The role of the guide channel 3

[0064] The guide channel 3 is in a slope state and has a smooth surface. After the material comes out of the curtain piece mold 2, it will slide down the slope of the guide channel 3 due to its own gravity. The smoothness of the surface of the guide channel 3 can reduce the friction between the material and the channel, allowing the material to slide more smoothly. By reducing the friction coefficient, the friction can be reduced, thereby increasing the sliding speed and smoothness of the material.

[0065] The side plates 301 on both sides of the guide channel 3 limit the movement of the material in the left and right directions, ensuring that the material slides in a relatively fixed channel. The height and spacing of the side plates 301 are designed according to the size and shape of the material, ensuring that the lateral movement of the material is effectively limited without causing excessive obstruction to the sliding of the material. From a mechanical perspective, the side plates 301 exert a lateral restraining force on the material, keeping it on the predetermined path during sliding.

[0066] Correction principle of the correction plate 4

[0067] When the material deviates left or right during sliding, the correction plate 4 will adjust under the action of the return spring 403. When the material presses the correction plate 4, the stable shaft 408 will move within the active slot 302, and the return spring 403 will be compressed or stretched, generating a deformation amount. The spring force of the return spring 403 will increase with the increase of the deformation amount. When the deviation force of the material is less than the spring force of the return spring 403, the correction plate 4 will return to its original position under the action of the spring force, thereby correcting the material to the correct conveying path.

[0068] The movement of the stable shaft 408 within the active slot 302 plays a guiding and supporting role. The size and shape of the active slot 302 should match the stable shaft 408 to ensure that the stable shaft 408 can slide freely within the slot without excessive clearance. From a kinematic perspective, the movement trajectory of the stable shaft 408 determines the direction and range of movement of the correction plate 4, ensuring that the correction plate 4 can accurately correct the deviated material.

[0069] Protection and adjustment principle of the upper stop plate 5

[0070] The upper baffle 5 and its connected fixing plate 6 are mainly used to prevent the material from bouncing up during output. After the material is output from the mold, it may have a bouncing tendency due to its own elasticity or impact force received during sliding. The upper baffle 5 blocks the bouncing path of the material, keeping it within the predetermined conveying plane.

[0071] By screwing the fixing plate 6 with the pre-set screw holes 402 on the correction plate 4 through the fastening bolt 601, the height of the upper baffle 5 can be adjusted according to the actual shape of the material. This adjustment mechanism is based on the principle of threaded connection. By rotating the fastening bolt 601, the fixing plate 6 can be moved in the vertical direction, thereby changing the height of the upper baffle 5. During the adjustment process, attention should be paid to the tightening degree of the fastening bolt 601, which should ensure that the upper baffle 5 can be stably fixed at the required height, and avoid excessive tightening that may damage the components.

[0072] The first protective layer 401 on the inner surface of the correction plate 4 and the second protective layer 501 on the bottom of the upper baffle 5 can protect the surface of the material when it comes into contact with the baffle, avoiding scratching and collision damage. This is due to the cushioning and wear-resistant properties of the protective layer material. When the material comes into contact with the baffle, the protective layer can absorb the collision energy, reducing the impact force on the surface of the material.

[0073] The role of the extension frame 3011

[0074] The extension frame 3011 is set at the tail end of the guide channel 3 and is fastened to the side baffle 301 through a bolt. It can flexibly increase the length of the guide channel 3 according to the height requirements of the collection device, ensuring that the material can smoothly slide from the guide channel 3 into the collection device, while maintaining the stability of the entire guide structure.

[0075] It should be understood by those skilled in the art that the embodiments of the utility model shown in the above description and drawings are only examples and do not limit the utility model. The purpose of the utility model has been completely and effectively achieved. The function and structural principle of the utility model have been demonstrated and explained in the embodiments, and the implementation of the utility model can be any modification or modification without departing from the principle.

Claims

1. A windscreen panel forming machine comprising a panel mold (2) provided on a forming machine body (1), characterized in that: The curtain piece mold (2) is provided with a guide channel (3) at the outlet to guide the formed curtain piece, the guide channel (3) is connected with side baffles (301) on both sides, the initial section of the guide channel (3) has an arc, and a correction plate (4) is symmetrically arranged above the guide channel (3), and reset springs (403) are correspondingly arranged between the correction plate (4) and the side baffles (301).

2. A windscreen panel forming machine as defined in claim 1, wherein: The inner side of the correction plate (4) is provided with an upper baffle (5), and the position of the upper baffle (5) relative to the correction plate (4) can be adjusted.

3. A windscreen panel forming machine as defined in claim 2 wherein: One end of the upper baffle (5) towards the correction plate (4) is connected with a fixing plate (6), and the front end of the correction plate (4) is uniformly provided with a plurality of preset screw holes (402), and the fixing plate (6) is threadedly connected with the corresponding preset screw hole (402) through a fastening bolt (601).

4. A windscreen panel forming machine as defined in claim 2 wherein: The inner surface of the correction plate (4) is pasted with a first protective layer (401), and the bottom of the upper baffle (5) is pasted with a second protective layer (501) to protect the material from being damaged.

5. A windscreen panel forming machine as defined in claim 1 wherein: The tail end of the guide channel (3) is externally sleeved with an extension frame (3011), and the extension frame (3011) is fastened and connected with the outer wall of the side baffle (301) through a bolt to prolong the length of the guide channel (3).

6. A windscreen panel forming machine as defined in claim 1, wherein: The bottom of the correction plate (4) is arc-shaped and matched with the arc of the initial section of the guide channel (3).

7. A windscreen panel forming machine as defined in claim 1 wherein: The side baffle (301) is provided with a movable groove (302), one end of the correction plate (4) towards the guide channel (3) is connected with a stabilizing shaft (408), the stabilizing shaft (408) penetrates through the movable groove (302) and is provided with an end plate (404) at one end to limit the position, and the reset spring (403) is wrapped outside the stabilizing shaft (408) to provide a reset force for the correction plate (4).

8. A windscreen panel forming machine as defined in claim 7 wherein: One end of the end plate (404) towards the stabilizing shaft (408) is welded with a connecting screw rod (405), and the connecting screw rod (405) is threadedly connected in the groove of the stabilizing shaft (408).

9. A windscreen panel forming machine as defined in claim 7 wherein: One side of the end plate (404) in contact with the stabilizing shaft (408) is glued with a stabilizing convex pad (407), and the outer end face of the stabilizing convex pad (407) is connected with a pull ball (406).

10. A windscreen panel forming machine as defined in claim 1, wherein: The bottom of the guide channel (3) is connected with an assembly bottom plate (3001), and the assembly bottom plate (3001) is fastened on the corresponding position of the molding machine body (1) through a bolt.

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