Bamboo-plastic tray hydraulic forming device

By setting up support and vibration mechanisms, the quality problem caused by air bubbles during the hydraulic forming process of bamboo-plastic pallets was solved, and the air bubbles were effectively removed, thus improving the quality of the finished product.

CN223750074UActive Publication Date: 2026-01-02XIANNING XIANGCHENG CHARACTERISTIC AGRI TECH RES INST CO LTD
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Patent Information

Application Number
CN202520270833.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-01-02
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

During the hydroforming process of bamboo-plastic pallets, air bubbles are present in the raw materials before forming, leading to a decline in production quality.

Method used

The system includes a support mechanism and a vibration mechanism. The vibration mechanism causes the material to vibrate and expel air bubbles, while the support mechanism supports the material. Combined with a flipping and picking mechanism, the quality of the finished product is improved.

Benefits of technology

It effectively removes air bubbles from the material, improving the finished pressing quality of bamboo-plastic pallets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bamboo-plastic tray hydraulic forming, in particular to a bamboo-plastic tray hydraulic forming device which is provided with a supporting mechanism and a vibrating mechanism, so that bubbles in materials can be discharged in the bamboo-plastic tray hydraulic forming process, and the pressing quality of finished products is improved. Comprising a pressing mechanism; the device further comprises a supporting mechanism, a vibrating mechanism, a turnover mechanism and a taking mechanism, the supporting mechanism is installed at the upper end of the press-fit mechanism, the vibrating mechanism is installed in the press-fit mechanism, the turnover mechanism is installed at the front end of the press-fit mechanism, and the taking mechanism is installed at the front end of the press-fit mechanism. The pressing mechanism is used for pressing, the supporting mechanism is used for supporting, the vibrating mechanism is used for vibrating, the overturning mechanism is used for overturning, and the taking mechanism is used for taking.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of bamboo plastic tray hydraulic forming, particularly relates to a kind of bamboo plastic tray hydraulic forming device. BACKGROUND

[0002] Bamboo plastic is a kind of new composite material and its related technology that bamboo and polymer matrix are mechanically compounded.

[0003] In the existing bamboo plastic tray hydraulic forming device, for example, the utility model patent with the application number 201420259205.7 discloses a kind of mine tray one-time forming hydraulic machine, the utility model mold is integrated with pressure tank, punching and taper forming, so the pressing butterfly-shaped groove, punching and taper forming process of tray is completed in the mold once, and the production efficiency is very high.

[0004] However, in the bamboo plastic tray hydraulic forming process, the raw material is a mixture of plastic and bamboo fiber before material forming, and there are air bubbles mixed in the pressing process, which reduces the production quality. UTILITY MODEL CONTENTS

[0005] To solve the above technical problems, the utility model provides a kind of bamboo plastic tray hydraulic forming device, which can discharge air bubbles in material during bamboo plastic tray hydraulic forming process by setting supporting mechanism and vibration mechanism, and improve the pressing quality of finished product.

[0006] The utility model discloses a kind of bamboo plastic tray hydraulic forming device, including pressing mechanism;It further includes supporting mechanism, vibration mechanism, turnover mechanism and taking mechanism, supporting mechanism is installed on the upper end of pressing mechanism, vibration mechanism is installed in pressing mechanism, turnover mechanism is installed at the front end of pressing mechanism, and taking mechanism is installed at the front end of pressing mechanism;

[0007] The pressing mechanism is pressed, the supporting mechanism is supported, the vibration mechanism is vibrated, the turnover mechanism is turned over, and the taking mechanism is taken;Material is formed by opening the pressing mechanism, and air bubbles are discharged by vibrating material by opening the vibration mechanism, material is supported by supporting mechanism, and finished product is contacted by turnover mechanism after pressing and forming, and material is taken by opening the taking mechanism, so that air bubbles in material can be discharged during bamboo plastic tray hydraulic forming process, and the pressing quality of finished product is improved.

[0008] Preferably, the pressing mechanism includes a bracket, a hydraulic cylinder and an upper die, the hydraulic cylinder is installed on the bracket, and the upper die is installed at the lower end of the hydraulic cylinder;The upper die is lowered to press material by opening the hydraulic cylinder.

[0009] Preferably, the supporting mechanism comprises a limiting frame, a plurality of profiled springs and a lower mold, the limiting frame is installed at the upper end of the support, the plurality of profiled springs are installed in the limiting frame, and the lower mold is placed in the limiting frame and in contact with the plurality of profiled springs; the profiled springs support the lower mold, so that the lower mold is easily vibrated.

[0010] Preferably, the vibrating mechanism comprises a motor frame, a vibrating motor and a striking head, the motor frame is installed in the support, the vibrating motor is installed at the upper end of the motor frame, and the striking head is connected with the output end of the vibrating motor; the vibrating motor drives the striking head to strike the lower mold, so that the lower mold is vibrated to exhaust air.

[0011] Preferably, the overturning mechanism comprises a rotating arm and a cross beam, the rotating arm is rotatably installed at the front end of the support, and the cross beam is installed on the rotating arm; the cross beam contacts the finished product.

[0012] Preferably, the taking mechanism comprises a vacuum generator, a suction mechanism and a vacuum pipe, the vacuum generator is installed at the front end of the support, the suction mechanism is rotatably installed on the rotating arm, and the input end of the vacuum generator is connected with the output end of the suction mechanism through the vacuum pipe; the vacuum generator is turned on to cooperate with the suction mechanism to suck the material through the vacuum pipe.

[0013] Compared with the prior art, the beneficial effects of the utility model are that: the material is formed by turning on the pressing mechanism, the material is vibrated to exhaust air by turning on the vibrating mechanism, the material is supported by the supporting mechanism, the finished product is contacted by the overturning mechanism after being pressed and formed, and the material is taken by turning on the taking mechanism, so that the air bubbles in the material can be exhausted in the hydraulic forming process of the bamboo plastic tray, and the pressing quality of the finished product is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is the isometric structural schematic view of the utility model;

[0015] Figure 2 is the front view sectional isometric structural schematic view of the utility model;

[0016] Figure 3 is the first right view sectional isometric structural schematic view of the utility model;

[0017] Figure 4 is the second right view sectional isometric structural schematic view of the utility model;

[0018] Figure 5 is the supporting mechanism in the right view sectional isometric enlarged structural schematic view of the utility model in A part; Figure 4

[0019] ​Marked in the drawing: 1, the pressing mechanism; 11, support; 12, hydraulic cylinder; 13, upper die; 2, support mechanism; 21, limit frame; 22, profile spring; 23, lower die; 3, vibration mechanism; 31, motor frame; 32, vibration motor; 33, impact head; 4, turnover mechanism; 41, rotating arm; 42, crossbeam; 5, take mechanism; 51, vacuum generator; 52, suction device; 53, vacuum tube. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0021] Example 1

[0022] As Figures 1 to 5 shown, a kind of bamboo plastic tray hydraulic forming device, including pressing mechanism 1, also include support mechanism 2, vibration mechanism 3, turnover mechanism 4 and take mechanism 5, support mechanism 2 is installed on the upper end of pressing mechanism 1, vibration mechanism 3 is installed in pressing mechanism 1, turnover mechanism 4 is installed in the front end of pressing mechanism 1, take mechanism 5 is installed in the front end of pressing mechanism 1;

[0023] The pressing mechanism 1 is pressed, the support mechanism 2 is supported, the vibration mechanism 3 is vibrated, the turnover mechanism 4 is turned over, and the take mechanism 5 is taken;

[0024] Pressing mechanism 1 includes support 11, hydraulic cylinder 12 and upper die 13, hydraulic cylinder 12 is installed on support 11, and upper die 13 is installed at the lower end of hydraulic cylinder 12;

[0025] Support mechanism 2 includes limit frame 21, multiple groups of profile springs 22 and lower die 23, limit frame 21 is installed on the upper end of support 11, multiple groups of profile springs 22 are installed in limit frame 21, and lower die 23 is placed in limit frame 21 and contacts multiple groups of profile springs 22;

[0026] Vibration mechanism 3 includes motor frame 31, vibration motor 32 and impact head 33, motor frame 31 is installed in support 11, vibration motor 32 is installed at the upper end of motor frame 31, and impact head 33 is connected with the output end of vibration motor 32;

[0027] Turnover mechanism 4 includes rotating arm 41 and crossbeam 42, rotating arm 41 is rotatably installed at the front end of support 11, and crossbeam 42 is installed on rotating arm 41;

[0028] The taking mechanism 5 comprises a vacuum generator 51, a suction mechanism 52 and a vacuum pipe 53, the vacuum generator 51 is installed at the front end of the support 11, the suction mechanism 52 is rotatably installed on the rotating arm 41, and the input end of the vacuum generator 51 is connected with the output end of the suction mechanism 52 through the vacuum pipe 53;

[0029] When the hydraulic cylinder 12 is opened, the upper mold 13 is lowered to press and form the material, meanwhile, the vibration motor 32 is opened to drive the impact head 33 to hit the lower mold 23 to make the lower mold 23 vibrate to exhaust, the special-shaped spring 22 supports the lower mold 23 to facilitate the vibration of the lower mold 23, after press and forming, the cross beam 42 contacts the finished product, meanwhile, the vacuum generator 51 is opened to cooperate with the suction mechanism 52 through the vacuum pipe 53 to suck the material, so that the bubbles in the material can be exhausted in the hydraulic forming process of the bamboo plastic tray, and the press forming quality of the finished product is improved.

[0030] As shown in Figures 1 to 5 the utility model discloses a kind of bamboo plastic tray hydraulic forming devices, when working, by opening hydraulic cylinder 12, the upper mold 13 is lowered to press and form the material, simultaneously, the vibration motor 32 is opened to drive the impact head 33 to hit the lower mold 23 to make the lower mold 23 vibrate to exhaust, the special-shaped spring 22 supports the lower mold 23 to facilitate the vibration of the lower mold 23, after press and forming, the cross beam 42 contacts the finished product, simultaneously, the vacuum generator 51 is opened to cooperate with the suction mechanism 52 through the vacuum pipe 53 to suck the material.

[0031] The hydraulic cylinder 12, the vibration motor 32 and the vacuum generator 51 are purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, without the creative labor of the technical personnel in the field.

[0032] The utility model realizes the main function as follows: in the hydraulic forming work process of bamboo plastic tray, by setting support mechanism and vibration mechanism, so that the bubbles in the material can be exhausted in the hydraulic forming process of bamboo plastic tray, and the press forming quality of finished product is improved.

[0033] The above is only preferred embodiment of the utility model, it should be pointed out, for ordinary technical personnel in the prior art, without departing from the technical principle of the utility model, can make a number of improvements and variations, these improvements and variations also should be regarded as the protection scope of the utility model.

Claims

1. A bamboo plastic tray hydraulic forming device, comprising a pressing mechanism (1); characterized in that, It also includes support mechanism (2), vibration mechanism (3), turnover mechanism (4) and take mechanism (5), support mechanism (2) is installed on the upper end of pressing mechanism (1), vibration mechanism (3) is installed in pressing mechanism (1), turnover mechanism (4) is installed on the front end of pressing mechanism (1), take mechanism (5) is installed on the front end of pressing mechanism (1); The pressing mechanism (1) is pressed, the support mechanism (2) is supported, the vibration mechanism (3) is vibrated, the turnover mechanism (4) is turned over, and the take mechanism (5) is taken.

2. The hydraulic forming device for bamboo-plastic pallets according to claim 1, characterized in that, The pressing mechanism (1) includes a support (11), a hydraulic cylinder (12) and an upper die (13), the hydraulic cylinder (12) is installed on the support (11), and the upper die (13) is installed at the lower end of the hydraulic cylinder (12).

3. The hydraulic forming device for bamboo-plastic pallets according to claim 2, characterized in that, The support mechanism (2) includes a limiting frame (21), a plurality of profiled springs (22) and a lower die (23), the limiting frame (21) is installed on the upper end of the support (11), the plurality of profiled springs (22) are installed in the limiting frame (21), and the lower die (23) is placed in the limiting frame (21) and contacts the plurality of profiled springs (22).

4. The hydraulic forming device for bamboo-plastic pallets according to claim 2, characterized in that, The vibration mechanism (3) includes a motor frame (31), a vibration motor (32) and a impact head (33), the motor frame (31) is installed in the support (11), the vibration motor (32) is installed on the upper end of the motor frame (31), and the impact head (33) is connected with the output end of the vibration motor (32).

5. The hydraulic forming device for bamboo-plastic pallets according to claim 2, characterized in that, The turnover mechanism (4) includes a rotating arm (41) and a cross beam (42), the rotating arm (41) is rotatably installed on the front end of the support (11), and the cross beam (42) is installed on the rotating arm (41).

6. The hydraulic forming device for bamboo-plastic pallets according to claim 5, characterized in that, The take mechanism (5) includes a vacuum generator (51), a suction mechanism (52) and a vacuum pipe (53), the vacuum generator (51) is installed on the front end of the support (11), the suction mechanism (52) is rotatably installed on the rotating arm (41), and the input end of the vacuum generator (51) is connected with the output end of the suction mechanism (52) through the vacuum pipe (53).

Citation Information

Patent Citations

  • Mining tray one-step molding hydraulic machine

    CN204108097U