Welding wire roll packaging device

Abstract

The utility model belongs to the technical field of welding wire roll packaging, and particularly relates to a welding wire roll packaging device which is characterized in that a lower base is installed in the middle of a rack, a hinged hydraulic rod is installed on one side of the lower base, the end of the hinged hydraulic rod is connected with the lower base, a lifting air cylinder is installed on the surface of the middle of the lower base, and a lifting rod is installed on the lifting air cylinder. A lower supporting plate is installed at the end of the lifting air cylinder, a rotatable connector is installed at the joint of the lifting air cylinder and the lower supporting plate, a set of auxiliary packaging device is additionally installed at the bottom of the winding drum chuck, and when a welding wire roll is packaged, the height of the lower supporting plate is adjusted through the lifting air cylinder below the auxiliary packaging device; meanwhile, the rubber rollers assembled on the two sides of the lower supporting plate can extrude the welding wire coil, so that protrusions on the surface of the welding wire coil are extruded, the product quality of the packaged welding wire coil is improved, meanwhile, the steering oil cylinder is assembled on the other side of the lifting air cylinder, the angle can be adjusted according to different requirements, and the welding wire coil packaging device is convenient to use. Therefore, welding wire rolls of different specifications can be machined conveniently.

Description

TECHNICAL FIELD

[0001] The utility model belongs to welding wire roll packaging technical field, specifically a kind of welding wire roll packaging device. BACKGROUND

[0002] Welding wire is the metal wire used as filler metal or conducting electrode in welding process, is widely used in arc welding and brazing process, its component diameter and coating will be selected according to welding material process and performance requirement, welding wire roll is a kind of product after welding wire is automatically wound to spool, reel or roll, welding wire roll packaging machine is a kind of integrated equipment for welding wire automatic winding, packaging and packaging, mainly used in the last link of welding wire production line, carry out the sealed packaging of moisture-proof, rust-proof, to facilitate storage, transportation and sale.

[0003] In the prior art, welding wire roll usually needs to be packaged during use, which needs to be processed by mechanical equipment, and the packaging equipment is usually used for processing, and the application range of the packaging equipment is relatively wide, welding wire roll packaging device is usually sent into large packaging machine after winding welding wire roll to work, which is usually composed of rack, motor, gear, cylinder, packaging rack, roll chuck, transmission wheel and belt, the motor drives the transmission wheel to rotate, thereby driving the upper spindle to rotate, the packaging rack is matched to complete the packaging work of welding wire roll on the inner surface of roll chuck, thereby completing the processing of welding wire roll.

[0004] In the prior art, the welding wire roll packaging device on the market is usually operated by the motor installed on the bottom side, the motor drives the transmission wheel to rotate, thereby driving the upper spindle to rotate, the packaging rack is matched to complete the packaging work of welding wire roll on the surface of roll chuck, thereby completing the processing of welding wire roll, but in the process of welding wire roll packaging, welding wire roll is prone to uneven arrangement, and there are problems such as protrusion on the surface after packaging, which affects the quality of packaging, and only relies on a group of roll chucks inside for fixation during rotation, which is prone to position deviation during long-time operation, and there is certain safety hazard, therefore, a welding wire roll packaging device is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the deficiencies of the prior art, in view of the problems existing in the prior art, the utility model provides a welding wire roll packaging device.

[0006] The utility model discloses a welding wire roll packaging device that solves the technical problems, which comprises a rack, a lower base is installed in the middle of the rack, a hinged hydraulic rod is installed on one side of the lower base, the end of the hinged hydraulic rod is connected with the lower base, a lifting cylinder is installed on the middle surface of the lower base, a lower support plate is installed on the end of the lifting cylinder, a rotatable connector is installed at the connection between the lifting cylinder and the lower support plate, an auxiliary shaft seat is assembled on the bottom of the inclined plate on both sides of the lower support plate, a rubber roller is assembled in the middle of the auxiliary shaft seat, a steering oil cylinder is installed on the other side of the lifting cylinder, the end of the steering oil cylinder is connected with the lower support plate, and the steering oil cylinder is assembled on the other side of the lifting cylinder, so that the angle can be adjusted according to different requirements, and the welding wire roll of different specifications can be processed conveniently.

[0007] Preferably, a slide rail is assembled on one side of the lower base of the rack, a bottom slide seat is assembled on the surface of the slide rail, a motor support plate is assembled on the surface of the bottom slide seat, a motor is assembled on the surface of the motor support plate, a transmission wheel is assembled on the output end of the motor, a belt is assembled on the surface of the transmission wheel, a shaft coupling is assembled in the middle of the transmission wheel, the transmission wheel is driven to rotate by the motor, so that the main shaft above is driven to rotate.

[0008] Preferably, a transmission gear is installed on the other side output end of the shaft coupling, a transmission chain is assembled on the surface of the transmission gear, another set of transmission gears is sleeved on the surface of the main shaft, the height of the lower support plate is adjusted by the lifting cylinder below, and the rubber rollers assembled on both sides of the lower support plate extrude the welding wire roll.

[0009] Preferably, a thrust bearing is installed at one end of the main shaft, a chuck is installed on the circumferential surface of the thrust bearing, and a second cylinder is installed above the chuck, so that the product quality of the welding wire roll after packaging is improved by extruding the protrusions on the surface of the welding wire roll, and a steering oil cylinder is assembled on the other side of the lifting cylinder.

[0010] Preferably, a ball bearing is installed in the middle of the main shaft, a connecting arm is assembled on the surface of the ball bearing, a limit plate is installed on one side of the connecting arm, an envelope rack is assembled at the other end of the main shaft, and a reel chuck is assembled on the surface of the envelope rack.

[0011] Preferably, four groups of lower shaft seats are assembled on the bottom of the lower base, a transmission shaft is installed in the middle of the lower shaft seat, a driven rotary wheel is installed at the end of the transmission shaft, an outer shell is installed above the slide rail, a first cylinder is installed on one side of the outer shell, and the first cylinder is installed in the middle of a No. 1 cylinder seat.

[0012] The utility model discloses a welding wire roll packaging device that solves the technical problems, which comprises a rack, a lower base is installed in the middle of the rack, a hinged hydraulic rod is installed on one side of the lower base, the end of the hinged hydraulic rod is connected with the lower base, a lifting cylinder is installed on the middle surface of the lower base, a lower support plate is installed on the end of the lifting cylinder, a rotatable connector is installed at the connection between the lifting cylinder and the lower support plate, an auxiliary shaft seat is assembled on the bottom of the inclined plate on both sides of the lower support plate, a rubber roller is assembled in the middle of the auxiliary shaft seat, a steering oil cylinder is installed on the other side of the lifting cylinder, the end of the steering oil cylinder is connected with the lower support plate, and the steering oil cylinder is assembled on the other side of the lifting cylinder, so that the angle can be adjusted according to different requirements, and the welding wire roll of different specifications can be processed conveniently.

[0013] This utility model provides a welding wire roll packaging device. To address the problems of uneven wire arrangement and surface protrusions during the packaging process, which affect the quality of the packaging, and the fact that rotation relies solely on an internal set of roll clamps for fixation, the device addresses these issues. This is because prolonged operation can lead to positional shifts and safety hazards. By adding an auxiliary packaging device to the bottom of the roll clamps, the height of the lower support plate is adjusted by a lifting cylinder during packaging. Simultaneously, rubber rollers on both sides of the lower support plate compress the welding wire roll, thus suppressing surface protrusions and improving the quality of the packaged product. A steering cylinder is also installed on the other side of the lifting cylinder, allowing for angle adjustment to accommodate different welding wire roll specifications. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is an isometric side view of the overall structure;

[0016] Figure 2 An isometric side view of the internal structure;

[0017] Figure 3 This is an isometric side view of the bottom structure;

[0018] Figure 4 This is an isometric side view of the transmission structure;

[0019] Figure 5 This is an isometric side view of the winding structure;

[0020] In the diagram: 1. Frame; 2. Outer casing; 3. Main shaft; 4. First cylinder; 5. Cylinder seat; 7. Drive chain; 8. Hinged hydraulic rod; 9. Steering cylinder; 10. Lower support plate; 11. Auxiliary shaft seat; 12. Rubber roller; 13. Lifting cylinder; 14. Lower base; 15. Driven wheel; 16. Lower shaft seat; 17. Drive shaft; 18. Drive wheel; 19. Bottom slide; 20. Belt; 21. Coupling; 22. Motor support plate; 23. Slide rail; 24. Motor; 25. Drum chuck; 26. Limit plate; 27. Ball bearing; 28. Drive gear; 29. ​​Second cylinder; 30. Thrust bearing; 31. Chuck; 32. Connecting arm; 33. Sealing frame. Detailed Implementation

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0022] Please refer to Figures 1-5 As shown in FIG. 1, a welding wire coil packaging device comprises a rack 1, a lower base 14 is installed in the middle of the rack 1, a hinged hydraulic rod 8 is installed on one side of the lower base 14, the end of the hinged hydraulic rod 8 is connected with the lower base 14, a lifting cylinder 13 is installed on the surface of the middle of the lower base 14, a lower support plate 10 is installed on the end of the lifting cylinder 13, a rotatable connecting head is installed at the connection between the lifting cylinder 13 and the lower support plate 10, an auxiliary shaft seat 11 is assembled at the bottom of the inclined plate on both sides of the lower support plate 10, a rubber roller 12 is assembled in the middle of the auxiliary shaft seat 11, a steering oil cylinder 9 is installed on the other side of the lifting cylinder 13, the end of the steering oil cylinder 9 is connected with the lower support plate 10, a slide rail 23 is assembled on one side of the lower base 14 of the rack 1, a bottom slide seat 19 is assembled on the surface of the slide rail 23, a motor support plate 22 is assembled on the surface of the bottom slide seat 19, a motor 24 is assembled on the surface of the motor support plate 22, a transmission wheel 18 is assembled on the output end of the motor 24, a belt 20 is assembled on the surface of the transmission wheel 18, and a shaft coupling 21 is assembled in the middle of the transmission wheel 18.

[0023] When working, the welding wire coil packaging device on the market in the prior art usually works by the motor 24 installed on the bottom side, rotates the transmission wheel 18 driven by the motor 24, rotates the upper main shaft 3, cooperates with the winding rack 33, completes the packaging work of the welding wire coil on the surface of the winding chuck 25, and thus completes the processing of the welding wire coil. However, during the packaging of the welding wire coil, the welding wire coil is prone to uneven arrangement, and after packaging, there are problems such as protrusions on the surface, which affects the quality of winding. In addition, only one set of winding chuck 25 is used for fixation during rotation, and the position is prone to deviation during long-time work, which has certain safety hazards. Therefore, the welding wire coil packaging device is proposed to solve the above problems. When the welding wire coil packaging work is performed, the motor 24 at the bottom rotates, and then drives the transmission wheel 18 to rotate. Two sets of transmission wheels 18 are connected in transmission by the belt 20. Through the cooperation of the shaft coupling 21, the main shaft 3 is driven by the two sets of transmission gears 28 to rotate synchronously, so as to complete the transmission of the welding wire coil packaging.

[0024] Further, the other side output end of the coupling 21 is installed with a transmission gear 28, the surface of the transmission gear 28 is equipped with a transmission chain 7, another set of transmission gears 28 is sleeved on the surface of the main shaft 3, one end of the main shaft 3 is installed with a thrust bearing 30, the circumferential surface of the thrust bearing 30 is installed with a chuck 31, the upper side of the chuck 31 is installed with a second air cylinder 29, the middle part of the main shaft 3 is installed with a ball bearing 27, the surface of the ball bearing 27 is equipped with a connecting arm 32, one side of the connecting arm 32 is installed with a limiting plate 26, the other end of the main shaft 3 is equipped with a winding machine frame 33, the surface of the winding machine frame 33 is equipped with a winding drum chuck 25, the bottom of the lower base 14 is equipped with four groups of lower shaft seats 16, the middle part of the lower shaft seat 16 is installed with a transmission shaft 17, the end of the transmission shaft 17 is installed with a driven runner 15, the upper side of the slide rail 23 is installed with an outer cover 2, one side of the outer cover 2 is installed with a first air cylinder 4, the first air cylinder 4 is installed in the middle part of a No. 1 air cylinder seat 5.

[0025] When working, the position of the lower base 14 can be adjusted through the articulated hydraulic rod 8 at the bottom when the welding wire winding packaging operation is carried out, the height of the lower support plate 10 can be adjusted through the lifting cylinder 13 installed in the middle part of the lower base 14, when the welding wire winding operation is carried out, the two groups of rubber rollers 12 installed on the lower support plate 10 can form shrinkage extrusion to the welding wire winding, so as to improve the product quality after the welding wire winding packaging, so as to complete the whole welding wire winding packaging operation.

[0026] The working principle is that, in the prior art, the welding wire coil packaging device on the market usually works by the motor 24 installed on the bottom side, the transmission wheel 18 is driven to rotate by the motor 24, so that the main shaft 3 above is driven to rotate, the sealing frame 33 is matched, the welding wire coil on the surface of the coil chuck 25 is packaged, and the welding wire coil is processed. However, in the process of packaging the welding wire coil, the welding wire coil is prone to uneven arrangement, and after packaging, there are problems such as protrusions on the surface, which affects the quality of the sealing coil. In addition, only one set of coil chuck 25 is used for fixing during rotation, and the position is prone to deviation during long-time operation, which has certain safety hazards. Therefore, aiming at the above problems, a welding wire coil packaging device is provided. When the welding wire coil packaging operation is performed, the bottom motor 24 is rotated, and the transmission wheel 18 is rotated. The two transmission wheels 18 are connected by the belt 20, and the main shaft 3 is driven to rotate synchronously by the coupling 21 and the two transmission gears 28, so that the transmission of the welding wire coil packaging is completed. When the welding wire coil packaging operation is performed, the position of the lower base 14 can be adjusted by the bottom hinged hydraulic rod 8, and the height of the lower support plate 10 can be adjusted by the lifting cylinder 13 installed in the middle of the lower base 14. When the welding wire coil winding operation is performed, the two groups of rubber rollers 12 installed on the lower support plate 10 can form shrinkage and extrusion on the welding wire coil, so as to improve the product quality of the packaged welding wire coil, and the overall welding wire coil packaging operation is completed.

[0027] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0028] The basic principles, main features and advantages of the present application have been shown and described. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A welding wire coil packaging device, characterized in that: The system includes a frame (1), a lower base (14) is installed in the middle of the frame (1), a hinged hydraulic rod (8) is installed on one side of the lower base (14), the end of the hinged hydraulic rod (8) is connected to the lower base (14), a lifting cylinder (13) is installed on the middle surface of the lower base (14), a lower support plate (10) is installed at the end of the lifting cylinder (13), a rotatable connector is installed at the connection between the lifting cylinder (13) and the lower support plate (10), an auxiliary shaft seat (11) is assembled at the bottom of the inclined plates on both sides of the lower support plate (10), a rubber roller (12) is assembled in the middle of the auxiliary shaft seat (11), and a steering cylinder (9) is installed on the other side of the lifting cylinder (13), the end of the steering cylinder (9) is connected to the lower support plate (10).

2. The welding wire coil packaging device according to claim 1, characterized in that: A slide rail (23) is mounted on one side of the lower base (14) of the frame (1). A bottom slide (19) is mounted on the surface of the slide rail (23). A motor support plate (22) is mounted on the surface of the bottom slide (19). A motor (24) is mounted on the surface of the motor support plate (22). A transmission wheel (18) is mounted on the output end of the motor (24). A belt (20) is mounted on the surface of the transmission wheel (18). A coupling (21) is mounted in the middle of the transmission wheel (18).

3. The welding wire coil packaging device according to claim 2, characterized in that: A transmission gear (28) is installed on the other output end of the coupling (21), and a transmission chain (7) is fitted on the surface of the transmission gear (28). Another set of transmission gears (28) is fitted on the surface of the main shaft (3).

4. The welding wire coil packaging device according to claim 3, characterized in that: A thrust bearing (30) is installed at one end of the main shaft (3), a chuck (31) is installed on the circumferential surface of the thrust bearing (30), and a second cylinder (29) is installed above the chuck (31).

5. The welding wire coil packaging device according to claim 4, characterized in that: A ball bearing (27) is installed in the middle of the main shaft (3), and a connecting arm (32) is mounted on the surface of the ball bearing (27). A limit plate (26) is installed on one side of the connecting arm (32), and a sealing frame (33) is mounted on the other end of the main shaft (3). A roll chuck (25) is mounted on the surface of the sealing frame (33).

6. The welding wire coil packaging device according to claim 1, characterized in that: The bottom of the lower base (14) is equipped with four sets of lower shaft seats (16). A drive shaft (17) is installed in the middle of the lower shaft seat (16). A driven wheel (15) is installed at the end of the drive shaft (17). An outer cover (2) is installed above the slide rail (23). A first cylinder (4) is installed on one side of the outer cover (2). The first cylinder (4) is installed in the middle of the first cylinder seat (5).

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