Material processing roller hanging bracket assembly
By combining the U-shaped support hoisting frame assembly and the drive mechanism, the problems of unstable movement of the suspended basket and low processing efficiency were solved, enabling the suspended basket to rotate stably in the processing pool and fully contact the molten metal, thereby improving the metal processing efficiency.
Patent Information
- Application Number
- CN202423274950.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In large-scale metal processing, the connection between the hoisting basket and the lifting device is unstable, resulting in swaying and low processing efficiency. The hoisting method is also limited, and it cannot fully contact the metal parts and processing fluid.
A U-shaped bracket is used to suspend the gantry assembly. The gantry is installed in the gantry frame and the gantry mechanism is driven to rotate through a drive mechanism to achieve rolling processing, ensuring the stability of the gantry movement and full contact with the molten metal.
It improves the stability and efficiency of metal processing. When the basket rotates in the processing pool, the molten metal and the metal parts are in full contact, which prevents the parts from falling off and improves processing efficiency.
Smart Images
Figure CN223752213U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal processing technical field more specifically, relate to a material processing drum gallows subassembly. BACKGROUND
[0002] In common mass metal processing such as rust removal, galvanizing etc. process, usually place the part in the hanging basket, and use the lifting appliance to hoist, this hoisting mode usually adopts the hook direct connection hanging basket, in the transfer process, the hanging basket and the lifting appliance connection are not stable, and the shaking condition is easy to appear, and simultaneously this hoisting mode when placing the metal piece into the processing pool, usually can only up and down sieve wash, lead to the metal processing efficiency is low.
[0003] Based on above problem, we propose a kind of material processing drum gallows subassembly, by installing the hanging basket into the hanging frame, then by a U-shaped frame lifting frame, ensure the stability of the movement of the hanging basket, simultaneously by rotating mechanism drives the hanging blue rotation, by the way of rolling in the processing pool processing metal piece, let metal processing fluid contact with metal piece fully, ensure processing efficiency. UTILITY MODEL CONTENT
[0004] The utility model discloses to overcome the problem in the above background art, and provide a kind of material processing drum gallows subassembly, can ensure the stability of the movement of the hanging basket and processing efficiency.
[0005] To solve the above technical problems, the technical scheme of the utility model is as follows:
[0006] A kind of material processing drum gallows subassembly, including support, the support includes top beam and the side plate of the bottom of beam, support top two sides are provided with hoisting connecting piece;The first rotating shaft of being positioned at the bottom of beam is horizontally arranged in the inside top of support;The first sprocket is connected on the two sides of first rotating shaft;Hoist mechanism is provided at the inside bottom of support, detachably mounted with hanging basket in hoist mechanism, detachably mounted with hanging basket cover plate on hanging basket cover plate, and the hanging basket cover plate is multi-hole plate, and the two ends of hoist mechanism are positioned by the second rotating shaft and the side plate of support, and the second sprocket is sleeved on the second rotating shaft, and the first sprocket and the second sprocket of two ends are connected by chain respectively;Further include drive mechanism, drive mechanism drives first rotating shaft rotation.
[0007] Preferably, the first rotating shaft is provided with two, and the two first rotating shafts are connected with a speed reducer, and the speed reducer is assembled and connected with the motor fixed to the bottom of the support beam.
[0008] Preferably, the side plate inner wall reinforcing rib is symmetrically arranged at the two ends of the side plate inner wall, the first support plate is fixedly connected to the top of the side plate inner wall reinforcing rib, the rotating shaft positioning seat is arranged on the upper portion of the first support plate, and one end of the two first rotating shafts penetrates the rotating shaft positioning seat and is assembled and connected therewith.
[0009] Preferably, the bottom of the crossbeam of the support is vertically provided with a plurality of second support plates, and the first rotating shaft penetrates the second support plates.
[0010] Preferably, the second rotating shaft penetrates the two side plates of the support, and the outer wall bottom of the side plate is provided with a positioning seat for limiting the second rotating shaft.
[0011] Preferably, the hanging bracket mechanism comprises a hanging basket cover plate, a first hanging frame, a second hanging frame and a hanging basket, the first hanging frame and the second hanging frame are both formed by welding a plurality of horizontal support members and vertical support members, the bottom of the first hanging frame is open, and the top of the second hanging frame is open; the second hanging frame is installed inside the first hanging frame, and the second hanging frame and the first hanging frame are fixed by bolts; the hanging basket is open at the top and is installed inside the second hanging frame.
[0012] Preferably, a plurality of positioning grooves are formed in the top of the first hanging frame, and a plurality of assembly holes corresponding to the positions of the positioning grooves are formed in the top of the second hanging frame and the hanging basket cover plate.
[0013] Preferably, a plurality of liquid leakage holes are formed in one side of the bottom of the hanging basket.
[0014] Compared with the prior art, the technical scheme of the utility model has the beneficial effects that:
[0015] The utility model discloses a material processing drum hanging bracket assembly, through U type support hoisting hanging bracket mechanism, and install the hanging basket to the hanging frame of hanging bracket mechanism, guarantee the stability when the hanging basket moves in the hanging bracket mechanism, avoid the metal piece to drop, cooperate the driving mechanism to drive the rotation of hanging bracket mechanism simultaneously, make the metal liquid and the metal piece in the hanging basket fully contact, improve the processing efficiency, and the specific is:
[0016] 1) set up the hanging basket cover plate, first hanging frame, second hanging frame and hanging basket, first put the hanging basket into the second hanging frame of top opening, install a hanging basket cover plate on the top of the hanging basket to avoid the connection to fall off, then install the second hanging frame from the bottom of the first hanging frame, finally use the bolt to fix the first hanging frame and the second hanging frame to form a hoisting whole, the two sides of the first hanging frame are connected with the support through the second rotating shaft, guarantee the stability when the hanging basket is lifted, and at the same time, the part does not drop when rotating;
[0017] 2) set up the first rotating shaft, first sprocket, speed reducer, motor, second sprocket and second rotating shaft, connect two first rotating shafts through the motor and speed reducer, make the first sprocket on both sides rotate, the first sprocket is connected with the second sprocket on the second rotating shaft through the chain, so that the hanging bracket mechanism can rotate in the processing pool, and the processing efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0019] Figure 1 It is a whole structure schematic diagram of the bracket crossbeam inner view state of the present application.
[0020] Figure 2 It is a whole structure schematic diagram of the present application.
[0021] Figure 3 It is a first hanging frame structure schematic diagram of the present application.
[0022] Figure 4 It is a second hanging frame structure schematic diagram of the present application.
[0023] Figure 5 It is a hanging basket cover plate structure schematic diagram of the present application.
[0024] Figure 6 It is a hanging basket structure schematic diagram of the present application.
[0025] Marking in the figure: 1, support; 2, hoisting connecting piece; 3, hanging bracket mechanism; 31, hanging basket cover plate; 32, first hanging frame; 33, second hanging frame; 34, hanging basket; 35, positioning groove; 4, side plate inner wall reinforcing rib; 5, first support plate; 6, pivot positioning seat; 7, first pivot; 8, first sprocket; 9, speed reducer; 10, motor; 11, second support plate; 12, second sprocket; 13, second pivot. Specific implementation
[0026] In order to better understand the purpose, structure and function of the present application, the technical solutions of the present application will be further described in detail below in combination with the drawings and specific preferred embodiments.
[0027] In the description of the utility model, it needs to be understood that the orientation or position relationship indicated by the terms "left side", "right side", "upper part", "lower part" and the like is the orientation or position relationship based on the drawings shown, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and "first", "second" and the like do not represent the importance of the parts, so it cannot be understood as a limitation on the utility model. The specific dimensions used in the embodiments are only for the purpose of illustrating the technical solutions and do not limit the protection scope of the utility model. For those skilled in the art, it is understandable that some well-known structures in the drawings and their descriptions can be omitted.
[0028] Unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connection", "fixing" and the like should be broadly understood, for example, can be fixedly connected, or can be detachably connected, or can be integrated; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0029] Embodiment 1:
[0030] As shown in Figure 1 and Figure 5 , the utility model provides a material processing drum hanger assembly, including support 1, the support 1 includes top crossbeam and the side plate of both sides of crossbeam bottom, and the both sides of support 1 top are provided with hoisting connecting piece 2;The inside top of support 1 is horizontally provided with first rotating shaft 7 that is positioned with crossbeam bottom assembly;The both sides of first rotating shaft 7 are connected with first sprocket 8;Support 1 inside bottom end is provided with hanger mechanism 3, and the inside detachable mounting of hanger mechanism 3 has basket 34, and the detachable mounting of basket cover plate 31 on basket cover plate 31 is provided with basket cover plate 31, and basket cover plate 31 is the porous plate spare, and the both ends of hanger mechanism 3 are positioned with the side plate of support 1 through second rotating shaft 13, and the second sprocket 12 of second rotating shaft 13 is sleeved, and the first sprocket 8 and second sprocket 12 of both ends are connected through chain respectively;Still include driving mechanism, and driving mechanism drives first rotating shaft 7 rotation.
[0031] Basket cover plate 31 can be fixed on hanger mechanism 3 by bolt, or can be installed by inserting and the like and limited by elastic member.
[0032] The rotating principle of the above embodiment in the metal processing pool is as follows: the lifting connecting piece 2 on both sides of the lifting support 1 is connected through the lifting mechanism, which can be a mechanical hand, then the device is vertically placed into the metal processing pool, the first rotating shaft 7 is driven to rotate through the driving mechanism, the first sprocket 8 on both sides of the first rotating shaft 7 rotates synchronously, the first sprocket 8 is connected through the chain and the second sprocket 12, and the second rotating shaft 13 is driven to rotate synchronously through the second sprocket 12 and the lifting support mechanism 3, so that the hanging basket 34 rotates in the metal processing liquid, the metal liquid enters the hanging basket 4 through the hanging basket cover plate 31, and the metal liquid and the metal part are in full contact, so that the processing efficiency is improved. After processing, the lifting support 1 is lifted and moved to a suitable position to place the support 1, the hanging basket 34 is detached from the lifting support mechanism 3, the hanging basket cover plate 31 is opened, and the processed metal part is taken out.
[0033] As preferred in the above embodiment, as shown in Figure 1 , the first rotating shaft 7 is provided with two, and the two first rotating shafts 7 are connected with a speed reducer 9, the speed reducer 9 is assembled and connected with a motor 10 fixed to the bottom of the crossbeam of the support 1, the driving structure includes the speed reducer 9 directly connected with the two first rotating shafts 7, and a motor 10 connected with the speed reducer 9, when the motor 10 and the speed reducer 9 work, the two first rotating shafts 7 and the first sprocket 8 on both sides are driven to rotate.
[0034] As preferred in the above embodiment, as shown in Figure 1 , the side plate inner wall reinforcing ribs 4 are symmetrically arranged at both ends of the inner wall of the side plate of the support 1, the top of the side plate inner wall reinforcing rib 4 is fixedly connected with the first supporting plate 5, the upper part of the first supporting plate 5 is provided with the rotating shaft positioning seat 6, one end of the two first rotating shafts 7 respectively penetrates the rotating shaft positioning seat 6 and is assembled and connected therewith, and the side plate inner wall reinforcing rib 4, the first supporting plate 5 and the rotating shaft positioning seat 6 support one side of the first rotating shaft 7.
[0035] As preferred in the above embodiment, as shown in Figure 1 , the bottom of the crossbeam of the support 1 is vertically provided with a plurality of second supporting plates 11, the first rotating shaft 7 penetrates the second supporting plate 11, and the second supporting plate 11 is arranged in the middle section of the first rotating shaft 7 to provide radial support for the first rotating shaft 7, so as to further reduce the radial stress of the first rotating shaft 7.
[0036] As preferred in the above embodiment, as shown in Figure 1 and Figure 2 , the second rotating shaft 13 penetrates the two side plates of the support 1, and the bottom of the outer wall of the side plate is provided with a positioning seat for limiting the second rotating shaft 13.
[0037] Embodiment 2:
[0038] The difference between the embodiment 1 and the embodiment 2 is that the embodiment 2 provides a structure for stably lifting the hanging basket 34, as shown in Figure 1 and Figure 2As shown, the hanger mechanism 3 includes a basket cover plate 31, a first hanger frame 32, a second hanger frame 33 and a basket 34; as Figure 3 As shown, the first hanger frame 32 and the second hanger frame 33 are both formed by welding a plurality of horizontal support members and vertical support members, the bottom of the first hanger frame 32 is open; as Figure 4 As shown, the top of the second hanger frame 33 is open; the second hanger frame 33 is installed inside the first hanger frame 32, and the second hanger frame 33 and the first hanger frame 32 are fixed by bolts; as Figure 2 As shown, the basket 34 is a top-open metal frame formed by welding a plurality of metal sheets, the shape of the basket 34 is deep in the middle and narrow on both sides, and the basket 34 needs to be long and narrow, so at least one reinforcing rib can be welded in the middle to span both sides; the basket 34 and the basket cover plate 31 on the top thereof can form a locking frame to prevent parts from falling off; during processing, liquid enters the holes in the basket cover plate 31, and during liquid discharge, the liquid can leak from the opening at the bottom of the basket 34 to complete the liquid discharge work.
[0039] The principle of fixing the basket 34 in the above embodiment is as follows: first, place the basket 34 inside the second hanger frame 33, place the basket cover plate 31 on the basket 34, hoist the bracket 1 by the hoisting mechanism, then vertically place it down, let the second hanger frame 33 enter the first hanger frame 32 from the bottom, and fix the first hanger frame 32 and the second hanger frame 33 by bolts to complete the fixing of the basket 4; the assembled basket 4 is more stable during movement, and the basket cover plate 31 is provided on the top to prevent parts from falling off during rolling.
[0040] As a preferred embodiment of the above embodiment, as shown in the drawings, Figure 3 As shown, a plurality of positioning grooves 35 are provided on the top of the first hanger frame 32, a plurality of assembly holes corresponding to the positions of the positioning grooves 35 are provided on the top of the second hanger frame 33 and the basket cover plate 31, and bolts are conveniently installed.
[0041] As a preferred embodiment of the above embodiment, as shown in the drawings, Figure 6 As shown, a plurality of liquid leakage holes are provided on one side of the bottom of the basket 34; after metal processing is completed, the basket 34 is lifted, and the metal processing liquid can flow out of the liquid leakage holes at the bottom of the basket 34, without the need to rotate the basket 34, thereby improving the processing efficiency.
[0042] Obviously, the above embodiments of the utility model are only examples for clearly illustrating the utility model, and are not a limitation on the embodiments of the utility model. For ordinary skilled persons in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the embodiments are not enumerated. Any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model claims.
Claims
1. A material processing bowl hanger assembly, characterized by: The utility model provides a kind of crane, including support (1), the support (1) includes top beam and the side plate of both sides of beam bottom, support (1) top both sides are provided with hoisting connecting piece (2);The inside top of the support (1) is horizontally provided with first rotating shaft (7) on the beam bottom assembly positioning;The both sides of first rotating shaft (7) are connected with first sprocket (8);The inside bottom of support (1) is provided with hanger mechanism (3), detachably mounted with basket (34) in hanger mechanism (3), detachably mounted with basket cover plate (31) on basket cover plate (31), basket cover plate (31) is multiple perforated plate, and the both ends of hanger mechanism (3) are positioned with the side plate of support (1) through second rotating shaft (13), and second rotating shaft (13) is sleeved with second sprocket (12), and the first sprocket (8) and second sprocket (12) of both ends are connected by chain respectively;Still including drive mechanism, drive mechanism drives first rotating shaft (7) rotation.
2. The material processing bowl hanger assembly of claim 1, wherein, The first rotating shaft (7) is provided with two, and the two first rotating shafts (7) are connected with a speed reducer (9), and the speed reducer (9) is assembled and connected with a motor (10) fixed to the beam bottom of the support (1).
3. The material processing bowl hanger assembly of claim 2, wherein, The both ends of the side plate inner wall of the support (1) are symmetrically provided with side plate inner wall reinforcing ribs (4), the top of the side plate inner wall reinforcing rib (4) is fixedly connected with a first supporting plate (5), the upper portion of the first supporting plate (5) is provided with a rotating shaft positioning seat (6), and one end of the two first rotating shafts (7) penetrates the rotating shaft positioning seat (6) and is assembled and connected therewith.
4. The material processing bowl hanger assembly of claim 3, wherein, The beam bottom of the support (1) is vertically provided with a plurality of second supporting plates (11), and the first rotating shaft (7) penetrates the second supporting plate (11).
5. The material processing bowl hanger assembly of claim 1, wherein, The second rotating shaft (13) penetrates the two side plates of the support (1), and a positioning seat for limiting the second rotating shaft (13) is mounted on the bottom of the outer wall of the side plate.
6. The material processing bowl hanger assembly of claim 1, wherein, The hanger mechanism (3) includes a basket cover plate (31), a first hanger frame (32), a second hanger frame (33) and a basket (34), the first hanger frame (32) and the second hanger frame (33) are both formed by welding a plurality of horizontal supporting members and vertical supporting members, the bottom of the first hanger frame (32) is open, and the top of the second hanger frame (33) is open; the second hanger frame (33) is mounted inside the first hanger frame (32), and the second hanger frame (33) and the first hanger frame (32) are fixed by bolts; the basket (34) is open at the top and mounted inside the second hanger frame (33).
7. The material processing bowl hanger assembly of claim 6, wherein, A plurality of positioning grooves (35) are formed in the top of the first hanger frame (32), and a plurality of assembly holes corresponding in position to the positioning grooves (35) are formed in the top of the second hanger frame (33) and the basket cover plate (31).
8. The material processing bowl hanger assembly of claim 6, wherein, A plurality of liquid leakage holes are formed in one side of the bottom of the basket (34).