Winch device for steel wire rope production
By introducing a cleaning disc and a fan into the wire rope production winch device, the problem of impurities on the wire rope surface affecting tight bonding is solved, improving the uniformity and strength of the wire rope and ensuring its service life and safety.
Patent Information
- Application Number
- CN202520243957.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-17
AI Technical Summary
Existing technologies do not involve cleaning the surface of the wire rope during the production process, which leads to impurities affecting tight bonding and uniform stress distribution, potentially resulting in reduced wire rope strength and shortened service life.
A winch device for steel wire rope production was designed, comprising a base, a guide plate, a cleaning plate, and a blower. The cleaning plate is moved by a cylinder-driven transmission assembly to scrape off large impurities on the wire rope, and the blower blows away the attached impurities to ensure the surface of the wire rope is clean.
It improves the overall uniformity and consistency of the wire rope, enhances its load-bearing capacity and service life, prevents breakage, and ensures safety and reliability in hoisting and traction operations.
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Figure CN223753115U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to steel wire production and processing technical field, especially relate to a winch device of steel wire rope production. BACKGROUND
[0002] As an important industrial product, steel wire rope is widely used in various hoisting, traction, binding and other occasions, and has the characteristics of high strength, wear resistance, corrosion resistance and the like. In the production process of steel wire rope, a plurality of wire rope heddles are needed, so a heddle device is needed.
[0003] For example, the Chinese patent with the announcement number CN113512894B discloses a wire heddle device for steel wire rope production and its implementation method, which belongs to the technical field of steel wire rope wire heddle and comprises a mounting seat frame. A dredging device is arranged in the interior of the mounting seat frame. A clamping wire heddle assembly connected with the mounting seat frame is arranged at the rear of the dredging device. A winding assembly is arranged at the rear end of the clamping wire heddle assembly and the dredging device.
[0004] Although the above-mentioned disclosed patent solves the problem that the front end is not dredged when the traditional steel wire rope is heddled, resulting in the loosening and bending of the wire at the front end during heddling, it does not involve the cleaning link of the surface of the wire rope during the heddling process of the wire rope. If there are large impurities attached to the surface of the wire rope, these impurities not only may affect the close fit and uniform stress between the wires, but also may become a hidden danger point of fracture or wear during subsequent use, thereby weakening the overall strength and service life of the steel wire rope. UTILITY MODEL CONTENTS
[0005] In view of the problems mentioned in the background art, the purpose of the utility model is to provide a winch device for steel wire rope production to solve the problems mentioned in the background art.
[0006] The above technical purpose of the utility model is realized through the following technical scheme:
[0007] A winch device for steel wire rope production, comprising a base, a dredging disc is fixedly connected to one side of the base, and two dredging discs are arranged, a first sliding groove is formed in the inner wall of one side of the base, a lead screw is rotatably connected in the interior of the first sliding groove, a first moving block is threadedly connected to the outer surface of the lead screw, the first moving block is slidably connected to one side of the first sliding groove, a cleaning disc is fixedly connected to one side of the first moving block, a fan is arranged on one side of the base above the cleaning disc, a pneumatic cylinder is fixedly connected to one side of the base, a first transmission assembly is arranged on one side of the pneumatic cylinder, a second transmission assembly is arranged on one side of the first transmission assembly, a fixed cylinder is arranged on one side of the base, and a rotating cylinder is rotatably connected in the interior of the fixed cylinder.
[0008] Preferably, the first transmission assembly comprises a transmission rack fixedly connected to the output end of the cylinder, and a transmission plate is fixedly connected to one side of the transmission rack, and the fan is mounted on the transmission plate, and one side of the second transmission assembly is matched with one side of the transmission rack.
[0009] Preferably, a rail seat is fixedly connected to one side of the base close to the cylinder, a guide block is slidably connected in the rail seat, the guide block is fixedly connected to the transmission rack, a guide rod is fixedly connected in the rail seat, and the guide block is slidably connected to the guide rod.
[0010] Preferably, the second transmission assembly comprises a transmission gear meshedly connected with the transmission rack, a first shaft rod is fixedly connected to one side of the transmission gear, a first toothed cone is fixedly connected to one side of the first shaft rod, a second toothed cone is meshedly connected to one side of the first toothed cone, a second shaft rod is fixedly connected to one side of the second toothed cone, and the end of the second shaft rod is fixedly connected to the end of the lead screw.
[0011] Preferably, a second sliding groove is formed in the base away from the first sliding groove, a second moving block is slidably connected in the second sliding groove, the second moving block is fixedly connected with the dredging disc, a sliding rod is fixedly connected in the second sliding groove, and the second moving block is slidably connected to the sliding rod.
[0012] Preferably, a motor is fixedly connected to one side of the base away from the cleaning disc, a driving gear is fixedly connected to the output end of the motor, a driven gear is meshedly connected to one side of the driving gear, and the driven gear is fixedly connected to the rotating drum.
[0013] In summary, the utility model mainly has the following beneficial effects:
[0014] Firstly, the utility model installs the cylinder on the base, drives the second transmission assembly to work by the cylinder, makes the lead screw rotate in the first sliding groove, makes the first moving block slide in the first sliding groove, and makes the first moving block drive the cleaning disc to move.
[0015] Second, the utility model discloses, through the cylinder drive first transmission subassembly work to drive the fan on the cleaning disc moves, make the fan follow the cleaning disc moves, produce the wind force through the fan and blow down, act on the silk rope surface, effectively the part of impurity that adheres on the silk rope is blown away in advance, greatly reduce the work pressure and the burden of subsequent cleaning disc. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the structure schematic diagram of the utility model;
[0017] Figure 2 It is the base one side overhead structure schematic diagram of the utility model;
[0018] Figure 3 It is the base one side sectional structure schematic diagram of the utility model;
[0019] Figure 4 It is the structure schematic diagram of the utility model Figure 2 of A place enlargies;
[0020] Figure 5 It is the structure schematic diagram of the utility model Figure 3 of B place enlargies.
[0021] Reference signs: 1, motor;2, driving gear;3, driven gear;4, rotary drum;5, fixed cylinder;6, cleaning disc;7, fan;8, first sliding groove;9, screw;10, first moving block;11, cylinder;12, first transmission subassembly;121, transmission rack;122, transmission plate;123, guide block;124, rail seat;125, guide rod;13, second transmission subassembly;131, transmission gear;132, first shaft rod;133, first tooth cone;134, second tooth cone;135, second shaft rod;14, base;15, second moving block;16, second sliding groove;17, sliding rod;18, dredging disc. DETAILED DESCRIPTION
[0022] EMBODIMENT
[0023] REFERENCE Figures 1 to 5The winch device for steel wire rope production disclosed in the embodiment comprises a base 14, one side of the base 14 is fixedly connected with two dredging discs 18, a first sliding groove 8 is formed in the inner wall of one side of the base 14, a lead screw 9 is rotatably connected in the first sliding groove 8, a first moving block 10 is threadedly connected to the outer surface of the lead screw 9, one side of the first moving block 10 is slidably connected with the first sliding groove 8, a cleaning disc 6 is fixedly connected to one side of the first moving block 10, a hole matched with the dredging disc 18 is formed in the cleaning disc 6, a scraping pad is installed in the hole, for cleaning the large impurities on the surface of the wire rope, a fan 7 is arranged on one side of the base 14 above the cleaning disc 6, a pneumatic cylinder 11 is fixedly connected to one side of the base 14, a first transmission assembly 12 is arranged on one side of the pneumatic cylinder 11, a second transmission assembly 13 is arranged on one side of the first transmission assembly 12, a fixing cylinder 5 is arranged on one side of the base 14, and a rotating cylinder 4 is rotatably connected in the fixing cylinder 5.
[0024] With reference to Figure 4 The first transmission assembly 12 comprises a transmission rack 121, the transmission rack 121 is fixedly connected to the output end of the pneumatic cylinder 11, a transmission plate 122 is fixedly connected to one side of the transmission rack 121, the fan 7 is installed on the transmission plate 122, and one side of the second transmission assembly 13 is matched with one side of the transmission rack 121; by arranging the first transmission assembly 12, the pneumatic cylinder 11 drives the transmission rack 121 to move, the transmission rack 121 drives the transmission plate 122 to move, so that the transmission plate 122 drives the fan 7 to move, and the wire rope is conveniently cleaned by the cleaning disc 6.
[0025] With reference to Figure 4 A rail seat 124 is fixedly connected to one side of the base 14 close to the pneumatic cylinder 11, a guide block 123 is slidably connected in the rail seat 124, the guide block 123 is fixedly connected to the transmission rack 121, a guide rod 125 is fixedly connected in the rail seat 124, and the guide block 123 is slidably connected to the guide rod 125; by fixing the guide block 123 on the transmission rack 121, the guide block 123 slides in the rail seat 124, so that the transmission rack 121 slides more stably on the base 14, and the sliding position of the transmission rack 121 can be limited, the guide rod 125 is arranged, so that the guide block 123 slides more stably, thereby facilitating the sliding of the transmission rack 121.
[0026] With reference to Figure 5The second transmission assembly 13 comprises a transmission gear 131 which is in meshing connection with the transmission rack 121, one side of the transmission gear 131 is fixedly connected with a first shaft rod 132, one side of the first shaft rod 132 is fixedly connected with a first toothed cone 133, one side of the first toothed cone 133 is in meshing connection with a second toothed cone 134, one side of the second toothed cone 134 is fixedly connected with a second shaft rod 135, and the end of the second shaft rod 135 is fixedly connected with the end of the lead screw 9. By arranging the second transmission assembly 13, when the transmission rack 121 moves, the transmission gear 131 can be pushed to rotate, the transmission rack 121 drives the first shaft rod 132 to rotate, the first shaft rod 132 drives the first toothed cone 133 to rotate, the first toothed cone 133 drives the second toothed cone 134 to rotate, the second toothed cone 134 drives the second shaft rod 135 to rotate, and the second shaft rod 135 drives the lead screw 9 to rotate, thereby providing power for the lead screw 9 and moving the cleaning disc 6.
[0027] With reference to Figure 3 The base 14 is provided with a second sliding groove 16 away from one side of the first sliding groove 8, the second sliding groove 16 is internally and slidably connected with a second moving block 15, the second moving block 15 is fixedly connected with the dredging disc 18, the second sliding groove 16 is internally and fixedly connected with a sliding rod 17, and the second moving block 15 is slidably connected on the sliding rod 17. By arranging the second sliding groove 16 and the second moving block 15, the movement of the dredging disc 18 is more stable, thereby facilitating the cleaning work of the wire rope, and by arranging the sliding rod 17, the second moving block 15 can stably slide in the second sliding groove 16.
[0028] With reference to Figure 1 One side of the base 14 away from the cleaning disc 6 is fixedly connected with a motor 1, the output end of the motor 1 is fixedly connected with a driving gear 2, one side of the driving gear 2 is in meshing connection with a driven gear 3, and the driven gear 3 is fixedly connected on the rotating cylinder 4. By driving the driving gear 2 to rotate by the motor 1, the driving gear 2 drives the driven gear 3 to rotate, and the driven gear 3 drives the rotating cylinder 4 to rotate on the fixed cylinder 5, thereby providing power for the winding of the wire rope.
[0029] Use principle and advantage: The wire rope is guided into the rotating drum 4 under the action of the dredging disc 18. In this process, the air cylinder 11 drives the transmission rack 121 to move, the transmission rack 121 drives the transmission plate 122 to move, so that the transmission plate 122 drives the fan 7 to move, and the fan 7 generates wind force to blow downward, which acts on the surface of the wire rope, effectively blows away part of the impurities attached to the wire rope in advance, greatly reduces the working pressure and burden of the subsequent cleaning disc 6. When the transmission rack 121 moves, it can drive the transmission gear 131 to rotate, the transmission rack 121 drives the first shaft 132 to rotate, the first shaft 132 drives the first toothed cone 133 to rotate, the first toothed cone 133 drives the second toothed cone 134 to rotate, the second toothed cone 134 drives the second shaft 135 to rotate, and the second shaft 135 drives the lead screw 9 to rotate, providing power for the lead screw 9, thereby providing power for the cleaning disc 6 to move. The cleaning disc 6 can scrape off the complex large impurities on the wire rope, and by cleaning the large impurities on the surface of the wire rope, it ensures that the wire ropes are closely attached and uniformly stressed, avoids local stress concentration caused by impurities, thereby improving the overall uniformity and consistency of the steel wire rope, and enhancing its carrying capacity and service life.
Claims
1. A capstan device for steel wire rope production, comprising a base (14), characterized in that: One side of the base (14) is fixedly connected with dredging disc (18), and the dredging disc (18) is equipped with two, the first sliding slot (8) is opened in the inner wall of one side of the base (14), the inside of the first sliding slot (8) is rotatably connected with the lead screw (9), the outer surface of the lead screw (9) is threadedly connected with the first moving block (10), one side of the first moving block (10) is slidably connected with the first sliding slot (8), one side of the first moving block (10) is fixedly connected with the cleaning disc (6), the fan (7) is arranged on the side of the base (14) above the cleaning disc (6), one side of the base (14) is fixedly connected with the air cylinder (11), one side of the air cylinder (11) is provided with the first transmission assembly (12), one side of the first transmission assembly (12) is provided with the second transmission assembly (13), one side of the base (14) is provided with the fixed cylinder (5), the inside of the fixed cylinder (5) is rotatably connected with the rotating cylinder (4).
2. A wire rope production winch apparatus as claimed in claim 1, characterized in that: The first transmission assembly (12) includes a transmission rack (121), the transmission rack (121) is fixedly connected to the output end of the air cylinder (11), one side of the transmission rack (121) is fixedly connected with a transmission plate (122), the fan (7) is installed on the transmission plate (122), one side of the second transmission assembly (13) is matched with one side of the transmission rack (121).
3. A wire rope production winch apparatus as claimed in claim 2, characterized in that: One side of the base (14) close to the air cylinder (11) is fixedly connected with a rail seat (124), the inside of the rail seat (124) is slidably connected with a guide block (123), the guide block (123) is fixedly connected to the transmission rack (121).
4. A wire rope production winch apparatus as claimed in claim 3, characterized in that: The inside of the rail seat (124) is fixedly connected with a guide rod (125), the guide block (123) is slidably connected to the guide rod (125).
5. A wire rope production winch apparatus as claimed in claim 2, characterized in that: The second transmission assembly (13) includes a transmission gear (131), the transmission gear (131) is meshedly connected with the transmission rack (121), one side of the transmission gear (131) is fixedly connected with a first shaft rod (132), one side of the first shaft rod (132) is fixedly connected with a first toothed cone (133), one side of the first toothed cone (133) is meshedly connected with a second toothed cone (134), one side of the second toothed cone (134) is fixedly connected with a second shaft rod (135), the end of the second shaft rod (135) is fixedly connected with the end of the lead screw (9).
6. A wire rope production winch apparatus as claimed in claim 1, characterized in that: The inside of the second sliding slot (16) is slidably connected with a second moving block (15), the second moving block (15) is fixedly connected with the dredging disc (18), the inside of the second sliding slot (16) is fixedly connected with a slide rod (17), the second moving block (15) is slidably connected to the slide rod (17).
7. A steel wire rope production winch arrangement according to claim 6, characterized in that The base (14) is fixedly connected with a motor (1) on the side away from the cleaning disc (6), the output end of the motor (1) is fixedly connected with a driving gear (2), one side of the driving gear (2) is meshingly connected with a driven gear (3), and the driven gear (3) is fixedly connected on the rotating drum (4).
Citation Information
Patent Citations
A wire winch device for steel wire rope production and its implementation method
CN113512894B